CN101249741B - Method for making synthetic-plate covered polyurethane rigid foam composite insulation panel and method of use thereof - Google Patents
Method for making synthetic-plate covered polyurethane rigid foam composite insulation panel and method of use thereof Download PDFInfo
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- CN101249741B CN101249741B CN2008100154470A CN200810015447A CN101249741B CN 101249741 B CN101249741 B CN 101249741B CN 2008100154470 A CN2008100154470 A CN 2008100154470A CN 200810015447 A CN200810015447 A CN 200810015447A CN 101249741 B CN101249741 B CN 101249741B
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- Prior art keywords
- sheet material
- board
- cement
- rigid foam
- hard board
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Links
- 239000004814 polyurethane Substances 0.000 title claims abstract description 34
- 229920002635 polyurethane Polymers 0.000 title claims abstract description 34
- 239000006260 foam Substances 0.000 title claims abstract description 27
- 239000002131 composite material Substances 0.000 title claims abstract description 23
- 238000000034 method Methods 0.000 title claims abstract description 23
- 238000009413 insulation Methods 0.000 title abstract 2
- 239000000463 material Substances 0.000 claims abstract description 50
- 239000011414 polymer cement Substances 0.000 claims abstract description 22
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 12
- 238000010276 construction Methods 0.000 claims abstract description 11
- 238000004519 manufacturing process Methods 0.000 claims abstract description 10
- 239000004721 Polyphenylene oxide Substances 0.000 claims abstract description 5
- 238000005187 foaming Methods 0.000 claims abstract description 5
- 229920000570 polyether Polymers 0.000 claims abstract description 5
- 229920001228 polyisocyanate Polymers 0.000 claims abstract description 5
- 239000005056 polyisocyanate Substances 0.000 claims abstract description 5
- 239000004570 mortar (masonry) Substances 0.000 claims abstract description 4
- 239000004568 cement Substances 0.000 claims description 32
- 238000003756 stirring Methods 0.000 claims description 20
- 239000000835 fiber Substances 0.000 claims description 19
- 239000000853 adhesive Substances 0.000 claims description 17
- 239000012467 final product Substances 0.000 claims description 17
- 238000007720 emulsion polymerization reaction Methods 0.000 claims description 15
- 241000276489 Merlangius merlangus Species 0.000 claims description 14
- 239000006004 Quartz sand Substances 0.000 claims description 14
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 14
- 230000001070 adhesive effect Effects 0.000 claims description 14
- 239000000843 powder Substances 0.000 claims description 11
- 229920001971 elastomer Polymers 0.000 claims description 9
- 239000000203 mixture Substances 0.000 claims description 8
- 239000004745 nonwoven fabric Substances 0.000 claims description 8
- 238000002360 preparation method Methods 0.000 claims description 8
- 239000008367 deionised water Substances 0.000 claims description 7
- 229910021641 deionized water Inorganic materials 0.000 claims description 7
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 claims description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- 230000002787 reinforcement Effects 0.000 claims description 6
- 239000002562 thickening agent Substances 0.000 claims description 6
- 239000004744 fabric Substances 0.000 claims description 5
- 239000003365 glass fiber Substances 0.000 claims description 5
- 150000001875 compounds Chemical class 0.000 claims description 4
- 239000007921 spray Substances 0.000 claims description 4
- 238000005507 spraying Methods 0.000 claims description 4
- 239000010425 asbestos Substances 0.000 claims description 3
- 239000000378 calcium silicate Substances 0.000 claims description 3
- 229910052918 calcium silicate Inorganic materials 0.000 claims description 3
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 claims description 3
- 229920003023 plastic Polymers 0.000 claims description 3
- 239000004033 plastic Substances 0.000 claims description 3
- 229910052895 riebeckite Inorganic materials 0.000 claims description 3
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 claims description 3
- 235000012239 silicon dioxide Nutrition 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 2
- 239000003292 glue Substances 0.000 abstract 1
- 229920005862 polyol Polymers 0.000 abstract 1
- 150000003077 polyols Chemical class 0.000 abstract 1
- 238000005303 weighing Methods 0.000 description 15
- 229920000642 polymer Polymers 0.000 description 10
- 239000010410 layer Substances 0.000 description 6
- 239000000839 emulsion Substances 0.000 description 4
- 229920000715 Mucilage Polymers 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 229910001335 Galvanized steel Inorganic materials 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000008397 galvanized steel Substances 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 229920001909 styrene-acrylic polymer Polymers 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
Landscapes
- Curing Cements, Concrete, And Artificial Stone (AREA)
- Finishing Walls (AREA)
Abstract
The invention discloses a method for manufacturing a polyurethane rigid foam composite heat-insulated board with a composite board cover and an application method thereof. The invention comprises a process that polymer cement sheet material is prepared in advance, and is characterized in that a thick composite board is prepared in advance, then polyisocyanate and premixed polyether polyol are foamed by a polyurethane foaming machine into polyurethane rigid foam sheet material, and simultaneously the polymer cement sheet material and the thick composite board are respectively compounded to the both surfaces of the polyurethane rigid foam sheet material, in order to prepare the polyurethane rigid foam composite heat-insulated board with the composite board cover. When in use, firstly, an interfacial agent is sprayed on a wall; secondly, the surface of the sheet material containing the polymer cement sheet material is adhered on the wall by bonding mortar, and the pointing joint is performed between the sheet materials by waterproof glue; thirdly, the interfacial agent is sprayed on the thick composite board of the sheet material, and then construction is performed to a decorative surface. The methods of the invention have the advantages that the process is simple, the heat insulation effect is good, the operation is convenient, and the efficiency of construction is high.
Description
Technical field
The present invention relates to a kind of preparation method that is used for the thermal insulating composite panel of skin, particularly a kind of preparation method of rigid foam polyurethane composite heat-conservation board of hard board clad can and its using method.
Background technology
The process of 200510045579.4 production rigid foam polyurethane a kind of application number is disclosed in the prior art is, its process is that at first to make polymer sheet standby, the preparation method of polymer sheet is with after adhesive and the inorganic powder mixing, mixture and nonwoven are passed through the polymer sheet production line, produce polymer sheet, when with the polyurethane foaming machine tinuous production polyisocyanates and combined polyether being foamed into polyurethane plate then, polymer sheet is compound to the polyurethane plate two sides, produce Rigid foam polyurethane, the composite plate that adopts this method to make, because the polymer sheet intensity of surface layer is low, during use, also need wiping one layer of polymeric finishing mucilage thereon, glass fiber reticular cloth is pressed in the shop, the polymer of wiping for the second time finishing mucilage again, and then scrape one putty and just can carry out the facing construction, if also will strengthen with the hot-galvanized steel silk screen with tile decorative surface, construction method is loaded down with trivial details, efficiency of construction is low.
Summary of the invention
The objective of the invention is to want to overcome above-mentioned the deficiencies in the prior art, a kind of preparation method--rigid foam polyurethane composite heat-conservation board preparation method of hard board clad can of new rigid foam polyurethane composite heat-conservation board is provided, and the using method of this plate is provided.The warming plate that adopts this method to make, not only technology is simple, high insulating effect, and also easy to use, the efficiency of construction height.
For realizing above-mentioned purpose of the present invention, the technical scheme that is adopted is: a kind of rigid foam polyurethane composite heat-conservation board preparation method of hard board clad can, comprise and make polymer cement sheet material operation in advance, it is characterized in that making in advance thick matter hard board, when adopting polyurethane foaming machine that polyisocyanates and combined polyether are foamed into hard-foam polyurethane sheet material then, polymer cement sheet material and thick matter hard board are compound to the two sides of hard-foam polyurethane sheet material respectively, make the rigid foam polyurethane composite heat-conservation board of hard board clad can.
Thick matter hard board of the present invention can adopt any in the following material:
A. inorganic powder and adhesive are pressed 1.5-3: its mixture and multilayer glass fiber reticular cloth is compressed together after the part by weight mixing and stirring of 1-1.5 with the professional production line, the thick matter hard board of making;
B. multi-layer nonwoven fabrics is immersed in the polymer cement rubber cement, take out nonwoven, scrape off unnecessary rubber cement, multi-layer nonwoven fabrics is compressed together, oven dry, the thick matter hard board of the multi-layer nonwoven fabrics of making;
C. any sheet materials such as the cement asbestos board of selling on the market, PLASTIC LAMINATED, fiber pressure plare, fiber cement board, fiber reinforcement silicic acid board, fiber reinforcement konilite calcium silicate board.
Adhesive of the present invention is mixed and made into by following materials of weight proportions: emulsion polymerization 80-90%, coalescents 1-6%, deionized water 5-15%, thickener 0-1.5%.
Inorganic powder of the present invention is mixed and made into by following materials of weight proportions: quartz sand 20-35%, powdered whiting 20-35%, talcum powder 5-15%, PO425 cement 25-35%.
Polymer cement rubber cement of the present invention is mixed and made into by following materials of weight proportions: short fiber 1-5%, quartz sand 25-30%, powdered whiting 15-25%, PO425 cement 15-20%, emulsion polymerization 20-30%.
Described emulsion polymerization can adopt pure acrylic acid emulsion, styrene acrylic to mix poly-emulsion, acid-organosilicon crylic acid and mix any or several mixtures in the high molecular polymer emulsions such as poly-emulsion.
The using method of the rigid foam polyurethane composite heat-conservation board of the hard board clad can of making according to method of the present invention is, on metope, spray earlier interfacial agents, with adhesive mortar the one side that sheet material contains the polymer cement sheet material is sticked on the metope then, use the waterproof gasket cement jointing between each sheet material, on the thick matter hard board face of sheet material, spray interfacial agents again, carry out the decorative cover construction then and get final product.
The present invention is owing to the two sides at the hard-foam polyurethane heat preservation plate material, be compounded with polymer cement sheet material and thick matter hard board respectively, and thick matter hard board is compared with the polymer cement sheet material, has the intensity height, shock-resistant, advantage such as be difficult for breaking, thereby when using, do not need to be coated with onboard earlier the polymer finishing mucilage, loaded down with trivial details operations such as glass fiber reticular cloth are pressed in the shop, and only needing after clean agent of spraying on the thick matter hard board, can carry out the facing construction, its using method is simple, the efficiency of construction height.
The specific embodiment
For describing the present invention in detail, the present invention is done further detailed description below in conjunction with specific embodiment.
1, make the polymer cement sheet material in advance: inorganic powder and adhesive are pressed 0.7-1: the part by weight of 1.7-2 mixes, and is with the professional production line that its mixture and nonwoven is compressed together after stirring, and makes the thick polymer sheet plate of 0.5mm-1mm.
2, make thick matter hard board in advance, thick matter hard board can adopt any acquisition in the following method:
A. inorganic powder and adhesive are pressed 1.5-3: the part by weight of 1-1.5 mixes, and is with the professional production line that its mixture and multilayer glass fiber reticular cloth is compressed together after stirring, and makes the thick matter hard board of 3mm～10mm.
B. multi-layer nonwoven fabrics is immersed in the polymer cement rubber cement, take out nonwoven, scrape off unnecessary rubber cement, multi-layer nonwoven fabrics is compressed together, dry, make the thick matter hard board of 3mm～10mm.
C. buy any sheet material such as PLASTIC LAMINATED, 3mm～8mm fiber pressure plare, 3mm～8mm fiber cement board, 3mm～8mm fiber reinforcement silicic acid board, fiber reinforcement konilite calcium silicate board of 3mm～10mm cement asbestos board of selling on the market, 5mm～10mm.
When 3, adopting polyurethane foaming machine that polyisocyanates and combined polyether are foamed into hard-foam polyurethane sheet material polymer cement sheet material and thick matter hard board are compound to the two sides of hard-foam polyurethane sheet material respectively, make the rigid foam polyurethane composite heat-conservation board of hard board clad can.
Adhesive adopts following materials of weight proportions to make: emulsion polymerization 80-90%, coalescents 1-6%, deionized water 5-15%, thickener 0-1.5%.Take by weighing above-mentioned raw materials by weight percentage, put into container, stirring gets final product.
For example:
1., take by weighing emulsion polymerization 80%, coalescents 3.5%, deionized water 15%, thickener 1.5%, put into container, stirring gets final product.
2., take by weighing emulsion polymerization 90%, coalescents 5%, deionized water 5%, put into container, stirring gets final product.
3., take by weighing emulsion polymerization 85%, coalescents 6%, deionized water 8%, thickener 1%, put into container, stirring gets final product.
4., take by weighing emulsion polymerization 88%, coalescents 1%, deionized water 9.8%, thickener 1.2%, put into container, stirring gets final product.
Inorganic powder adopts following materials of weight proportions to make: quartz sand 20-35%, powdered whiting 20-35%, talcum powder 5-15%, PO425 cement 25-35%.Take by weighing above-mentioned raw materials by weight percentage, put into mixer, stirring gets final product.
For example:
1., take by weighing quartz sand 35%, powdered whiting 20%, talcum powder 15%, PO425 cement 30%, put into mixer, stirring gets final product.
2., take by weighing quartz sand 20%, powdered whiting 35%, talcum powder 10%, PO425 cement 35%, put into mixer, stirring gets final product.
3., take by weighing quartz sand 28%, powdered whiting 28%, talcum powder 12%, PO425 cement 32%, put into mixer, stirring gets final product.
4., take by weighing quartz sand 35%, powdered whiting 35%, talcum powder 5%, PO425 cement 25%, put into mixer, stirring gets final product.
The polymer cement rubber cement adopts following materials of weight proportions to make: short fiber 1-5%, quartz sand 25-30%, powdered whiting 15-25%, PO425 cement 15-20%, emulsion polymerization 20-30%.Take by weighing above-mentioned raw materials by weight percentage, put into mixer, stirring gets final product.
For example:
1., take by weighing short fiber 5%, quartz sand 30%, powdered whiting 15%, PO425 cement 20%, emulsion polymerization 30%, put into mixer, stirring gets final product.
2., take by weighing short fiber 1%, quartz sand 25%, powdered whiting 25%, PO425 cement 19%, emulsion polymerization 30%, put into mixer, stirring gets final product.
3., take by weighing short fiber 4%, quartz sand 29%, powdered whiting 23%, PO425 cement 15%, emulsion polymerization 29%, put into mixer, stirring gets final product.
4., take by weighing short fiber 5%, quartz sand 30%, powdered whiting 25%, PO425 cement 20%, emulsion polymerization 20%, put into mixer, stirring gets final product.
The rigid foam polyurethane composite heat-conservation board of the hard board clad can of making according to method of the present invention, during use, on metope, spray earlier interfacial agents, with adhesive mortar the one side that sheet material contains the polymer cement sheet material is sticked on the metope then, nail on piggy-back anchor firmware (high-rise) as adding the piggy-back anchor firmware, use the waterproof gasket cement jointing between each sheet material, after spraying interfacial agents on the hard board face, paste various tapestry bricks again.As adopt coating ornamental surface, can after spraying interfacial agents on the hard board face, scrape putty and carry out various coating ornamental surface constructions again.
Interfacial agents of the present invention is mixed by the part by weight of 0.5-1.5: 1.0-2.5 by adhesive and inorganic powder and makes.
Production line of the present invention is disclosed equipment in the prior art, no longer describes here.
Claims (3)
1. the rigid foam polyurethane composite heat-conservation board preparation method of a hard board clad can, comprise and make polymer cement sheet material operation in advance, it is characterized in that making in advance thick matter hard board, when adopting polyurethane foaming machine that polyisocyanates and combined polyether are foamed into hard-foam polyurethane sheet material then, polymer cement sheet material and thick matter hard board are compound to the two sides of hard-foam polyurethane sheet material respectively, make the rigid foam polyurethane composite heat-conservation board of hard board clad can;
Described polymer cement sheet material makes by following method: inorganic powder and adhesive are pressed 0.7-1: the part by weight of 1.7-2 mixes, and is with the professional production line that its mixture and nonwoven is compressed together after stirring, and makes the polymer cement sheet material;
Described thick matter hard board adopts any in the following material:
A. inorganic powder and adhesive are pressed 1.5-3: the part by weight of 1-1.5 mixes, and is with the professional production line that its mixture and multilayer glass fiber reticular cloth is compressed together after stirring, the thick matter hard board of making;
B. multi-layer nonwoven fabrics is immersed in the polymer cement rubber cement, take out nonwoven, scrape off unnecessary rubber cement, multi-layer nonwoven fabrics is compressed together, oven dry, the thick matter hard board of the multi-layer nonwoven fabrics of making;
C. the cement asbestos board of selling on the market, PLASTIC LAMINATED, fiber pressure plare, fiber cement board, fiber reinforcement silicic acid board, any sheet material of fiber reinforcement konilite calcium silicate board;
Described adhesive is made by following materials of weight proportions: emulsion polymerization 80-90%, coalescents 1-6%, deionized water 5-15%, thickener 0-1.5%;
Described inorganic powder is made by following materials of weight proportions: quartz sand 20-35%, powdered whiting 20-35%, talcum powder 5-15%, PO425 cement 25-35%;
Described polymer cement rubber cement is made by following materials of weight proportions: short fiber 1-5%, quartz sand 25-30%, powdered whiting 15-25%, PO425 cement 15-20%, emulsion polymerization 20-30%.
2. the using method of the rigid foam polyurethane composite heat-conservation board of a hard board clad can that makes by the described method of claim 1, it is characterized in that on metope, spraying earlier interfacial agents, with adhesive mortar the one side that sheet material contains the polymer cement sheet material is sticked on the metope then, use the waterproof gasket cement jointing between each sheet material, on the thick matter hard board face of sheet material, spray interfacial agents again, carry out the decorative cover construction then and get final product.
3. according to the using method of the rigid foam polyurethane composite heat-conservation board of the described hard board clad can of claim 2, it is characterized in that described interfacial agents is mixed by the part by weight of 0.5-1.5: 1.0-2.5 by adhesive and inorganic powder to make.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008100154470A CN101249741B (en) | 2008-03-21 | 2008-03-21 | Method for making synthetic-plate covered polyurethane rigid foam composite insulation panel and method of use thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008100154470A CN101249741B (en) | 2008-03-21 | 2008-03-21 | Method for making synthetic-plate covered polyurethane rigid foam composite insulation panel and method of use thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101249741A CN101249741A (en) | 2008-08-27 |
| CN101249741B true CN101249741B (en) | 2010-06-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2008100154470A Expired - Fee Related CN101249741B (en) | 2008-03-21 | 2008-03-21 | Method for making synthetic-plate covered polyurethane rigid foam composite insulation panel and method of use thereof |
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Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| BG66827B1 (en) * | 2012-05-23 | 2019-02-15 | „Мейк-България“ Еоод | Method for manufacturing and installation of composite panels |
| CN102786268A (en) * | 2012-08-14 | 2012-11-21 | 北京市建筑工程研究院有限责任公司 | Preparation method of polymer cement base sheet |
| CN103469929B (en) * | 2013-09-16 | 2014-06-11 | 华建耐尔特（北京）低碳科技有限公司 | Construction method for energy-saving wall body |
| CN103553499B (en) * | 2013-10-31 | 2015-08-12 | 谢冰川 | A kind of mortar, mortar production method and polyphenyl core |
| CN106320545A (en) * | 2016-08-18 | 2017-01-11 | 张振堂 | Composite insulation board |
| CN106639220A (en) * | 2017-01-18 | 2017-05-10 | 烟台同化防水保温工程有限公司 | Gluing-free thermal insulating decorative board and manufacturing method thereof |
| CN108752034B (en) * | 2018-05-27 | 2021-04-30 | 重庆邦瑞新材料有限公司 | Preparation method of fiber-reinforced modified foaming cement insulation board |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1799832A (en) * | 2005-12-15 | 2006-07-12 | 夏良强 | Rigid polyurethane foam composite board, its manufacturing process and using method |
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Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1799832A (en) * | 2005-12-15 | 2006-07-12 | 夏良强 | Rigid polyurethane foam composite board, its manufacturing process and using method |
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Owner name: YANTAI TONGHUA WATERPROOF + INSULATING ENGINEERING Free format text: FORMER OWNER: SHAN DONG Effective date: 20120321 |
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Effective date of registration: 20120321 Address after: Fushan hi tech Zone Yongda Street Yantai city Shandong province 265500 No. 591 Patentee after: YANTAI TONGHUA WATERPROOF & THERMAL INSULATION ENGINEERING Co.,Ltd. Address before: Fushan hi tech Zone Yongda Street Yantai city Shandong province 265500 No. 591 Patentee before: Shan Dong |
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