Summary of the invention
The object of the present invention is to provide a kind of technology simple, easy to control, be easy to the preparation method that suitability for industrialized production has the biologically degradable polyester composite material of capacity increasing function.
The preparation method of the biologically degradable polyester composite material that the present invention proposes with capacity increasing function, the method of employing chain extension is prepared the segmented copolymer of poly(lactic acid) and biodegradable polyesters, use the blend of prepared in twin-screw extruder poly(lactic acid) and biodegradable polyesters then, in the blend process, use the segmented copolymer of synthetic poly(lactic acid) and biodegradable polyesters as expanding material.Concrete steps are as follows:
(1) with poly(lactic acid) vacuum-drying (moisture content<50ppm), add in the reactor, add the small molecules dibasic alcohol, vacuumize, react under catalyst action, the pressure in the reactor is 0.01~2000Pa, and temperature of reaction is 160~180 ℃, react 3~5h, obtain the hydroxy-end capped product poly(lactic acid) dibasic alcohol of poly(lactic acid); Wherein, the mol ratio of small molecules dibasic alcohol and poly(lactic acid) is 1: 1~6: 1;
(2) degradable polyester vacuum-drying (moisture content<50ppm), add in the reactor, add the small molecules dibasic alcohol, vacuumize, react under catalyst action, the pressure in the reactor is 0.01~2000Pa, and temperature of reaction is 170~270 ℃, react 3~5h, obtain the hydroxy-end capped product degradable polyester dibasic alcohol of biodegradable polyesters; Wherein, the mol ratio of small molecules dibasic alcohol and degradable polyester is 1: 1~6: 1;
(3) the degradable polyester dibasic alcohol that obtains of poly(lactic acid) dibasic alcohol that step (1) is obtained and step (2) proportionally joins in the reactor, and adds catalyzer simultaneously.Inflated with nitrogen vacuumizes, and 3 times repeatedly, under agitation, temperature of reaction kettle is risen to the above 5-25 of fusing point ℃ of melt temperature the higher person in poly(lactic acid) and the degradable polyester, keep reacting 5~30min under this temperature, until the complete fusion of system; Under nitrogen protection, add chainextender and carry out the chain extension reaction then, the pressure in the reactor is 0.01~2000Pa, and temperature of reaction is the above 5-25 of fusing point ℃ of melt temperature the higher person among both, and the reaction times is 20~50min; Reaction under the nitrogen protection condition, is cooled to room temperature after finishing, and obtains the segmented copolymer of poly(lactic acid) and degradable polyester; Wherein, poly(lactic acid) dibasic alcohol and degradable polyester dibasic alcohol mol ratio are 1: 10~10: 1;
(4) segmented copolymer that obtains in the step (3) is made pellet, as expanding material, be mixed together evenly with the pellet of poly(lactic acid) that is used for blend and degradable polyester, and add oxidation inhibitor and mix lubricant and join in the twin screw extruder after evenly and melt extrude, extrusion temperature 150-200 ℃, screw speed 50-300rpm obtains desired product, and wherein the weight percent of each component is:
Poly(lactic acid): 48-97%
Degradable polyester: 1-50%
Expanding material: 1-10%
Oxidation inhibitor: 0.5-1%
Lubricant: 0.5-1%.
Among the present invention, small molecules dibasic alcohol described in the step (1) be in ethylene glycol, butyleneglycol or the hexylene glycol etc. any.
Among the present invention, catalyzer described in the step (1) is the one to multiple kind in stannous octoate, tin protochloride, polyphosphoric acid, toluene-4-semi-annular jade pendant acid, tin acetate or the manganese acetate etc., and the add-on of catalyzer is for adding the 0.1-1% of poly(lactic acid) quality.
Among the present invention, degradable polyester comprises described in the step (2): polycaprolactone (PCL), polyethylene glycol succinate (PES), poly butylene succinate (PBS), poly adipate succinic acid ester (PBA), polyhexamethylene adipate (PHA), poly--3-butyric ester (P3HB) or poly-(mutual-phenenyl two acid bromide two alcohol ester-co-tetramethylene adipate) (PBAT) etc. in any.
Among the present invention, small molecules dibasic alcohol described in the step (2) be in ethylene glycol, butyleneglycol or the hexylene glycol etc. any.
Among the present invention, catalyzer described in the step (2) is stannous octoate, tin protochloride, polyphosphoric acid, toluene-4-semi-annular jade pendant acid, tin acetate, manganese acetate, magnesium acetate, the positive butyl ester of metatitanic acid-4-or one to multiple kind during metatitanic acid-the 4-isopropyl ester is medium, and the add-on of catalyzer is the 0.1-1% of degradable polyester quality.
Among the present invention, in the step (3) catalyzer of chain extending reaction be in stannous octoate, tin protochloride, dibutyltin dilaurate, polyphosphoric acid, toluene-4-semi-annular jade pendant acid, tin acetate, manganese acetate, magnesium acetate, the positive butyl ester of metatitanic acid-4-or the metatitanic acid-4-isopropyl ester etc. one to several, the add-on of catalyzer is the 0.1-1% of poly(lactic acid) dibasic alcohol and degradable polyester dibasic alcohol total mass.
Among the present invention, chainextender is a diisocyanate compound described in the step (3), as MDI, HDI, TDI, IPDI etc.(NCO) (OH) mol ratio of group is calculated ,-NCO :-OH is 3: 1~1: 1 to the contained hydroxyl of group and poly(lactic acid) dibasic alcohol and degradable polyester dibasic alcohol to the chainextender consumption with isocyano contained in the chainextender.
Employed expanding material is the segmented copolymer of preparation in the step (3) in the step of the present invention (4), and is used for preparing the degradable polyester of this multipolymer and the polyester components of poly(lactic acid)/degradable polyester co-mixing system can be different sorts, different molecular weight; The poly(lactic acid) that is used for preparing this multipolymer can be the different trades mark, different molecular weight with the poly(lactic acid) component of poly(lactic acid)/degradable polyester co-mixing system.
Among the present invention, oxidation inhibitor is tricresyl phosphite (2 described in the step (4), the 4-di-tert-butyl-phenyl) one in the dimer of phenyl-phosphite kind antioxidant such as ester, tricresyl phosphite (2,4-di-tert-butyl phenyl) ester, phosphorous acid benzene two isodecyl esters and many alkyl dihydroxyphenyl propane phosphorous acid ester or the trimerical mixture is to multiple.
Among the present invention, lubricant described in the step (4) is one or more in fatty acid acyl aminated compounds, fatty acid metal soap compounds, the long chain fatty acid, as in amine hydroxybenzene, stearic amide, calcium stearate, Magnesium Stearate, the aluminum stearate one or more.
The invention has the advantages that:
(1) adopts the segmented copolymer of the method preparation of chain extension that poly(lactic acid)/degradable polyester co-mixing system is had good compatibilization effect, effectively improve the consistency of poly(lactic acid)/degradable polyester co-mixing system two components, improve the mechanical property of matrix material.
(2) multipolymer of poly(lactic acid) and degradable polyester is still Biodegradable material, adds the biodegradability that can not influence matrix material in the matrix material as expanding material.
(3) proterties of expanding material used in the present invention and poly(lactic acid) and degradable polyester are very close.Work in-process need not to change original equipment and technology.
(4) can be by regulating molecular weight, proportioning and the NCO of poly(lactic acid) and degradable polyester performed polymer in the expanding material preparation process: the mol ratio of OH etc., thus obtain being applicable to the expanding material of different poly(lactic acid)/degradable polyester co-mixing system.
Embodiment
Below by embodiment the present invention further is illustrated.
Embodiment 1:
(1) with 5g poly(lactic acid) vacuum-drying (moisture content<50ppm), add in the reactor, add the small molecules dibasic alcohol, vacuumize, react under catalyst action, the pressure in the reactor is 0.01Pa, and temperature of reaction is 165 ℃, react 3h, obtain the hydroxy-end capped product poly(lactic acid) dibasic alcohol of poly(lactic acid); Wherein, the mol ratio of small molecules dibasic alcohol and poly(lactic acid) reaction is 1.5: 1;
(2) with 5g PBAT vacuum-drying (moisture content<50ppm), add in the reactor, add the small molecules dibasic alcohol, vacuumize, react under catalyst action, the pressure in the reactor is 0.01Pa, and temperature of reaction is 200 ℃, react 5h, obtain the hydroxy-end capped product degradable polyester dibasic alcohol of biodegradable polyesters; Wherein, the mol ratio of small molecules dibasic alcohol and degradable polyester reaction is 1.5: 1;
(3) will finish in the poly(lactic acid) and PBAT adding vacuum reaction still of termination process, add the inferior tin 0.005g of octoate catalyst, tetrabutyl titanate 0.005g.Inflated with nitrogen vacuumizes, 3 times repeatedly.Under powerful mechanical agitation, temperature of reaction kettle is risen to 165 ℃, keep temperature 5min until the complete fusion of system.Under nitrogen protection, add chainextender hexamethylene diisocyanate (HDI) 0.02g and carry out the chain extension reaction, pressure in the reactor is 0.01Pa, temperature is 175 ℃, reaction 40min, be cooled to room temperature under the nitrogen protection condition, obtain the segmented copolymer of poly(lactic acid) and PBAT: PLA-b-PBAT;
(4) the segmented copolymer PLA-b-PBAT that obtains in the step (3) is made pellet, get 10g as expanding material.Be mixed together with the pellet of PLA 170g that is used for blend and PBAT 30g and 1g lime carbonate, 1g triphenyl phosphite and evenly join twin screw extruder and melt extrude, 170 ℃ of extrusion temperatures, screw speed 100rpm obtains product.Its performance sees Table 1.
Embodiment 2:
(1) with 8g poly(lactic acid) vacuum-drying (moisture content<50ppm), add in the reactor, add the small molecules dibasic alcohol, vacuumize, react under catalyst action, the pressure in the reactor is 0.01Pa, and temperature of reaction is 165 ℃, react 3h, obtain the hydroxy-end capped product poly(lactic acid) dibasic alcohol of poly(lactic acid); Wherein, the mol ratio of small molecules dibasic alcohol and poly(lactic acid) reaction is 1.5: 1;
(2) with 2g PBAT vacuum-drying (moisture content<50ppm), add in the reactor, add the small molecules dibasic alcohol, vacuumize, react under catalyst action, the pressure in the reactor is 0.01Pa, and temperature of reaction is 200 ℃, react 5h, obtain the hydroxy-end capped product degradable polyester dibasic alcohol of biodegradable polyesters; Wherein, the mol ratio of molecule dibasic alcohol and degradable polyester reaction is 1.5: 1;
(3) will finish in the poly(lactic acid) and PBAT adding vacuum reaction still of termination process, add catalyzer tin protochloride 0.005g, metatitanic acid-4-isopropyl ester 0.005g.Inflated with nitrogen vacuumizes, 3 times repeatedly.Under powerful mechanical agitation, temperature of reaction kettle is risen to 175 ℃, keep temperature 10min until the complete fusion of system.Under nitrogen protection, add chainextender hexamethylene diisocyanate (HDI) 0.02g and carry out the chain extension reaction, pressure in the reactor is 0.01Pa, temperature is 185 ℃, reaction 40min, be cooled to room temperature under the nitrogen protection condition, obtain the segmented copolymer of poly(lactic acid) and PBAT: PLA-b-PBAT;
(4) the segmented copolymer PLA-b-PBAT that obtains in the step (3) is made pellet, get 10g as expanding material.Be mixed together with the pellet of PLA 160g that is used for blend and PBAT 40g and 1g lime carbonate, 1g triphenyl phosphite and evenly join twin screw extruder and melt extrude, 170 ℃ of extrusion temperatures, screw speed 100rpm obtains product.Its performance sees Table 1.
Embodiment 3:
(1) with 8.5g poly(lactic acid) vacuum-drying (moisture content<50ppm), add in the reactor, add the small molecules dibasic alcohol, vacuumize, react under catalyst action, the pressure in the reactor is 0.01Pa, and temperature of reaction is 165 ℃, react 3h, obtain the hydroxy-end capped product poly(lactic acid) dibasic alcohol of poly(lactic acid); Wherein, wherein, the mol ratio of small molecules dibasic alcohol and poly(lactic acid) reaction is 1.5: 1;
(2) with 1.5g PBS vacuum-drying (moisture content<50ppm), add in the reactor, add the small molecules dibasic alcohol, vacuumize, react under catalyst action, the pressure in the reactor is 0.01Pa, and temperature of reaction is 190 ℃, react 5h, obtain the hydroxy-end capped product degradable polyester dibasic alcohol of biodegradable polyesters; Wherein, the mol ratio of molecule dibasic alcohol and degradable polyester reaction is 1.5: 1;
(3) will finish in the poly(lactic acid) and PBS adding vacuum reaction still of termination process, add catalyzer tin protochloride 0.005g, metatitanic acid-4-isopropyl ester 0.005g.Inflated with nitrogen vacuumizes, 3 times repeatedly.Under powerful mechanical agitation, temperature of reaction kettle is risen to 165 ℃, keep temperature 5~30min until the complete fusion of system.Under nitrogen protection, add chainextender tolylene diisocyanate (MDI) 0.03g and carry out the chain extension reaction, pressure in the reactor is 0.01Pa, and temperature is 185 ℃, reaction 30min, be cooled to room temperature under the nitrogen protection condition, obtain the segmented copolymer of poly(lactic acid) and PBS: PLA-b-PBS;
(4) the segmented copolymer PLA-b-PBS that obtains in the step (3) is made pellet, get 10g as expanding material.Be mixed together with the pellet of PLA 170g that is used for blend and PBS 30g and 1g lime carbonate, 1g triphenyl phosphite and evenly join twin screw extruder and melt extrude, 175 ℃ of extrusion temperatures, screw speed 100rpm obtains product.Its performance sees Table 1.
Embodiment 4:
(1) with 8g poly(lactic acid) vacuum-drying (moisture content<50ppm), add in the reactor, add the small molecules dibasic alcohol, vacuumize, react under catalyst action, the pressure in the reactor is 0.01Pa, and temperature of reaction is 165 ℃, react 3h, obtain the hydroxy-end capped product poly(lactic acid) dibasic alcohol of poly(lactic acid); Wherein, wherein, the mol ratio of small molecules dibasic alcohol and poly(lactic acid) reaction is 1.5: 1;
(2) with 2g PBS vacuum-drying (moisture content<50ppm), add in the reactor, add the small molecules dibasic alcohol, vacuumize, react under catalyst action, the pressure in the reactor is 0.01Pa, and temperature of reaction is 190 ℃, react 5h, obtain the hydroxy-end capped product degradable polyester dibasic alcohol of biodegradable polyesters; Wherein, the mol ratio of molecule dibasic alcohol and degradable polyester reaction is 1.5: 1;
(3) will finish in the poly(lactic acid) and PBS adding vacuum reaction still of termination process, add catalyzer tin protochloride 0.005g, metatitanic acid-4-isopropyl ester 0.005g.Inflated with nitrogen vacuumizes, 3 times repeatedly.Under powerful mechanical agitation, temperature of reaction kettle is risen to 165 ℃, keep temperature 15min until the complete fusion of system.Under nitrogen protection, add chainextender tolylene diisocyanate (MDI) 0.03g and carry out the chain extension reaction, pressure in the reactor is 0.01Pa, and temperature is 185 ℃, reaction 30min, be cooled to room temperature under the nitrogen protection condition, obtain the segmented copolymer of poly(lactic acid) and PBS: PLA-b-PBS;
(4) the segmented copolymer PLA-b-PBS that obtains in the step (3) is made pellet, get 10g as expanding material.Be mixed together with the pellet of PLA 160g that is used for blend and PBS 40g and 1g lime carbonate, 1g triphenyl phosphite and evenly join twin screw extruder and melt extrude, 165 ℃ of extrusion temperatures, screw speed 100rpm obtains product.Its performance sees Table 1.
Embodiment 5:
(1) with 5g poly(lactic acid) vacuum-drying (moisture content<50ppm), add in the reactor, add the small molecules dibasic alcohol, vacuumize, react under catalyst action, the pressure in the reactor is 0.01Pa, and temperature of reaction is 165 ℃, react 3h, obtain the hydroxy-end capped product poly(lactic acid) dibasic alcohol of poly(lactic acid); Wherein, wherein, the mol ratio of small molecules dibasic alcohol and poly(lactic acid) reaction is 1.5: 1;
(2) with 5g PBAT vacuum-drying (moisture content<50ppm), add in the reactor, add the small molecules dibasic alcohol, vacuumize, react under catalyst action, the pressure in the reactor is 0.01Pa, and temperature of reaction is 190 ℃, react 5h, obtain the hydroxy-end capped product degradable polyester dibasic alcohol of biodegradable polyesters; Wherein, the mol ratio of molecule dibasic alcohol and degradable polyester reaction is 1.5: 1;
(3) will finish in the poly(lactic acid) and PBAT adding vacuum reaction still of termination process, add the inferior tin 0.005g of octoate catalyst, tetrabutyl titanate 0.005g.Inflated with nitrogen vacuumizes, 3 times repeatedly.Under powerful mechanical agitation, temperature of reaction kettle is risen to 185 ℃, keep temperature 30min until the complete fusion of system.Under nitrogen protection, add chainextender hexamethylene diisocyanate (HDI) 0.04g and carry out the chain extension reaction, pressure in the reactor is 0.01Pa, temperature is 185 ℃, reaction 40min, be cooled to room temperature under the nitrogen protection condition, obtain the segmented copolymer of poly(lactic acid) and PBAT: PLA-b-PBAT;
(4) the segmented copolymer PLA-b-PBAT that obtains in the step (3) is made pellet, get 10g as expanding material.Be mixed together with the pellet of PLA 500g that is used for blend and PBAT 100g and evenly join twin screw extruder and melt extrude, 180 ℃ of extrusion temperatures, screw speed 100rpm obtains product.Its performance sees Table 1.
The mechanical property of table 1 poly(lactic acid)/degradable polyester composite material
Embodiment |
Poly(lactic acid) content (g) |
The degradable polyester kind |
Degradable poly ester content (g) |
The expanding material kind |
Expanding material content (g) |
Tensile strength (MP) |
Elongation at break (%) |
Young's modulus (MP) |
Shock strength (KJ/m
2)
|
1 |
170 |
PBAT |
30 |
PLA-b-PBAT |
10 |
47.5 |
92.3 |
1253.1 |
11.3 |
|
170 |
PBAT |
30 |
Do not have |
0 |
40.2 |
64.2 |
1131.4 |
10.4 |
2 |
160 |
PBAT |
40 |
PLA-b-PBAT |
10 |
38.6 |
77.1 |
1096.5 |
14.6 |
|
160 |
PBAT |
40 |
Do not have |
0 |
31.5 |
55.3 |
987.3 |
12.3 |
3 |
170 |
PBS |
30 |
PLA-b-PBS |
10 |
55.8 |
8.9 |
2035.6 |
9.4 |
|
170 |
PBS |
30 |
Do not have |
0 |
48.6 |
6.5 |
1856.8 |
8.6 |
4 |
160 |
PBS |
40 |
PLA-b-PBS |
10 |
52.9 |
9.5 |
1823.6 |
12.5 |
|
160 |
PBS |
40 |
Do not have |
0 |
46.5 |
7.6 |
1649.4 |
10.3 |
5 |
500 |
PBAT |
100 |
PLA-b-PBAT |
10 |
41.6 |
85.3 |
1089.6 |
11.2 |
|
500 |
PBAT |
100 |
Do not have |
0 |
38.6 |
65.6 |
1025.3 |
10.6 |