CN101239817A - Plasticizing high-aluminum ceramic support roller - Google Patents
Plasticizing high-aluminum ceramic support roller Download PDFInfo
- Publication number
- CN101239817A CN101239817A CNA2008100844902A CN200810084490A CN101239817A CN 101239817 A CN101239817 A CN 101239817A CN A2008100844902 A CNA2008100844902 A CN A2008100844902A CN 200810084490 A CN200810084490 A CN 200810084490A CN 101239817 A CN101239817 A CN 101239817A
- Authority
- CN
- China
- Prior art keywords
- ceramic
- support roller
- aluminum
- plasticizing
- ceramic support
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Abstract
The present invention relates to a toughening high-alumina porcelain supporting roller, namely a tempered porcelain supporting roller, and the component of which comprises mullite, calcined alumina powder, zircon, zirconium oxide and clay, and rare-earth oxide, adhesive and lubricant. The supporting roller is obtained by adopting dry powder, high-strength static pressure for molding, and roasting at a high-temperature for 1480-1500. The invention uses the porcelain instead of the steel, sufficiently exerts the ceramic material characters of good wearing-resisting property, strong corrosion resisting property, high temperature oxidizing resisting, light specific weight, large compression strength and the like. At the same time the breakability problem of the ceramic is settled with the special crystal structure of the zirconium oxide toughening, high-alumina mullite and the supporting roller is stable at high temperature. The service lifetime is far better than the common ceramic and has strong market competitive power and life force.
Description
Technical field
The present invention relates to the main accessory of a kind of belt and tubular type conveyor apparatus: the application of a kind of plasticizing high-aluminum ceramic support roller (tempering carrying roller).
Background technology
Belt and tubular type belt conveyor apparatus, be the equipment that indispensable transportation such as domestic and international electric power mining, chemical industry, coal, coking, salt industry, metallurgy, iron and steel, non-ferrous metal, Aluminum, harbour, ore dressing, cement is carried, pass through over the years with the main accessory of metal iron and steel carrying roller as this equipment, because metal carrying roller, processing difficulties, than great, cost an arm and a leg, production cost height, wearing and tearing be big, not corrosion-resistant, power consumption is very big, by it product that much is confined to irony is arranged, can't satisfy the requirement of quality product.
Summary of the invention
Purpose of the present invention is to provide the plasticizing high-aluminum ceramic support roller that a kind of performance high-quality is reliable, reach 3 to 5 times of general Ceramic idlers duration of service.
A kind of plasticizing high-aluminum ceramic support roller, i.e. tempering Ceramic idler, the component of this Ceramic idler comprises mullite, calcination aluminum oxide powder, zircon, zirconium white and clay, and rare earth oxide, binding agent, lubricant; The weight percent of component is: mullite 40%, calcination aluminium powder 25%, zirconium white 10%, zircon 12%, clay 15%, surplus percentage ratio are other conventional chemical thing binding agent and lubricant.The chemical component weight per-cent of component is: SiO
225-38%, Al
2O
360-63%, ZYO
25-15%, Fe
2O
30.5-0.8%, other residue percentage composition is CaO, MgO, Y
2O
3Adopt dry powder, hydrostatic profile technology, form through 1480-1500 ℃ of high-temperature roasting.
The optimum chemical composition of described Ceramic idler is formed, and is SiO by weight percentage
227%, Al
2O
362%, ZYO
210%, Fe
2O
30.7%, binding agent 11%, lubricant 16%, other composition CaO, MgO, Y
2O
3The surplus of occupying weight percent.
Its technology is the dry powder of taking each composition, and high-strength hydrostatic profile forms through 1480-1500 ℃ of high-temperature roasting; Operational path is: raw material → batching → ball milling → deironing, sieve → spray drying granulation → old → isostatic pressing → pick, the finish turning of finishing → with one heart → burn till → check → assemble → check again → pack → dispatch from the factory.
After tested, the mechanical property of tempering Ceramic idler of the present invention is as follows:
Resistance to compression＞300MPa, anti-folding＞140Mpa, acid fastness 99.8%, fastness to alkali: 97%
Hardness＞8.5 grade (Mohs), use temperature :-20 ℃～60 ℃, water-intake rate＜0.1%, density＞3.0, wear rate＜0.00026, fracture toughness property: 6.3MPa*m
1/2
Plasticizing high-aluminum ceramic support roller of the present invention (tempering Ceramic idler) is the new ceramic material of advanced new and high technology of 21 century, through meticulous combination formula, the main raw material that it adopts has: combination formulas such as mullite, aluminum oxide powder, zircon, clay, zirconium white, talcum, binding agent, lubricant form main chemical: SiO
225～28%, Al
2O
360～63%, ZrO
25～10%, Fe
2O
30.5～0.8%, MgO 0.24～0.8%, other chemical element trace can not influence quality product.Ultimate compression strength is 3860kg/cm2, wear-resisting rate 0.00026,8.5～9 grades of hardness.In process of production, adopted state-of-the-art dry powder isostatic pressing process, the molecular density height, the yield rate height, intensity is big, and wear rate is little.Do not have the limitation influence of specification aborning, be more than 3 to 5 times of general Ceramic idler duration of service, and the performance high-quality is reliable.Plasticizing high-aluminum ceramic support roller of the present invention (tempering Ceramic idler) is a comprehensive aluminum oxide in the ceramic industry, the Zirconium oxide plasticizing novel material.
Beneficial effect of the present invention:
1. giving full play to that stupalith is wear-resisting, corrosion-resistant, on the basis of advantage such as high temperature oxidation resisting, light specific gravity, ultimate compression strength are high, passing through ZrO
2Transformation toughening, it is big to overcome stupalith fragility, and not impact-resistant birth defects make ceramic material that the good comprehensive performance be arranged, and make carrying roller thereby adapt to.
2. in product design, on the basis of original metal carrying roller, reduce carrying roller proportion, reduce power consumption; Change the carrying roller moulding, ensure the belt belt easy to wear limit phenomenon of steadily, not derailing; Improve the carrying roller fastness to rubbing, increase work-ing life; Increase ceramics strength, ensure that structure is agile.
3. dependence be can significantly reduce with ceramic substituted metal, resource consumption and pollution (raw material sources of Production of Ceramics are very extensive, energy consumption and pollute more much lower) more can be reduced than Iron and Steel Production to external iron ore; Toughening ceramic overcome conventional ceramic fragility greatly, not impact-resistant congenital shortcoming, work-ing life and effect are much better than conventional ceramic.Cost that it is cheap and higher use value make the toughening ceramic carrying roller that very strong competitive power and vitality be arranged.
4. adopt isostatic pressing process and equipment to be shaped, can make ceramic product that higher compactness is arranged, dimensional precision promotes wear-resisting, corrosion-resistant and shock resistance (toughness), and physical strength, especially can eliminate or reduce the wet-formed latent defect that produces because of structure is inhomogeneous.
Superior characteristic such as the present invention for steel, has given full play to that the stupalith wear resisting property is good with porcelain, corrosion resistant performance is strong, high temperature oxidation resisting, light specific gravity, ultimate compression strength are big.Be the frangible performance of solution pottery simultaneously, the one, utilize the high aluminum-containing mullite of Zirconium oxide plasticizing to have the mechanism of the wild phase and the high high-temp stability of special crystalline structure, and adopted the inline process of most advanced high-strong dry powder isostatic pressing.Formed a kind of plasticizing high-aluminum ceramic support roller (tempering Ceramic idler) new technologies and materials.
Table 1: metal carrying roller and plasticizing high-aluminum ceramic support roller (tempering Ceramic idler) performance relatively
| Project name | The metal carrying roller | Explanation | Plasticizing high-aluminum ceramic support roller (tempering Ceramic idler) | Explanation |
| Wear-resisting rate＜cylinder experiment 〉 | 0.05 | The cylinder experiment | 0.00026 | The cylinder experiment |
| Mohs' hardness＜level 〉 | Rockwell HRC40.8-44 | 45# steel deformation values | 8.5-9 | |
| Resistance to compression resists degree＜kg/cm 2 〉 | 1470-1650 | Deformation values | 3860 | |
| Corrosion-resistant energy＜acid, alkali 〉 | Easily oxidation | Iron filings come off | Anti-by force | |
| Life cycle | 1-6 month | Varying environment | 2-5 | |
| Change frequency＜multiple proportions 〉 | High | More than＜ten times | ||
| Proportion＜kg/m 3> | 7.85 | ＞3.2 | ||
| Power power＜average/h 〉 | 150 kilowatts | (150 meters drive motors) | 65 kilowatts | |
| Consumption reduction＜unit/year 〉 | (150 meters drive motors) | 576489 yuan | ||
| Energy-conservation＜kilowatt/time | (150 meters drive motors) | 85/h | ||
| Anti-electrostatic＜℃ | 25 | Do not have | ||
| Steal damage property | Have | Do not have |
The key technical indexes is analyzed
1, main chemical constitution
SiO
2 25～28％，Al
2O
3 60～63％，ZrO
2 5～10％
Fe
2O
30.5～0.8%, other CaO, MgO, Y
2O
3Deng
2, mechanical property:
Resistance to compression＞300MPa resists folding＞140MPa
Acid fastness: 99.8% fastness to alkali: 97%
Hardness＞8.5 grade (Mohs) use temperature :-20 ℃～60 ℃
Water-intake rate:＜0.1% density:＞3.0
Wear rate:＜0.00026 fracture toughness property: 6.3MPa*m
1/2
From the These parameters analysis, this project adopts the low chemistry of silicones composition composition form of high alumina, and trace adds ZrO2, increased the toughness performance of plasticizing high-aluminum ceramic support roller (tempering Ceramic idler), after testing, carrying roller falls every index and all meets national requirements, and wear rate is 0.00026, hardness is in the 8.5-9 level, and ultimate compression strength is 3860kg/cm
2
Plasticizing high-aluminum ceramic support roller of the present invention (tempering Ceramic idler) cylindrical shell is mixed bearing and axle, the supporting mandrel of its annex, sealing-ring, stabilizer, nut, steel steady rest, bloom are stablized parts such as prescription, just become plasticizing high-aluminum ceramic support roller, mix support, rubber belt, speed reduction unit etc. again, promptly caning be assembled into is one complete belt conveying machine equipment.
Embodiment
Embodiment 1: formula for raw stock is that mullite 55%, zirconium white 13%, calcination aluminium powder 21%, clay 19% add joins chemical additive by weight percentage.It is SlO that raw material Chemical Composition per-cent is formed
226% Ai
2O
362.5% ZYO
28% Fe
2O
30.6% other be CAO, MGO, Y
2O
3Deng.
Embodiment 2: composition of raw materials is mullite 45%, calcination aluminium powder 20%, zirconium white 8%, zircon 12%, clay 25%, zero proportioning chemical additive by weight percentage.
Its raw material Chemical Composition is formed: SlO
227% Ai
2O
360% ZYO
29% Fe
2O
30.9% other for being CAO, MGO, Y
2O
3Deng trace element.
The foregoing description 1,2 is pressed the different ratios formula combination, with equivalent weight, add in the ball mill and add water for ball milling, after the pug fineness reaches required standard-required, put technology such as mud row iron after, the dry spray of input affair tower drying becomes the dry powder foam, add all kinds of chemical additives (sticking zirconium agent, lubricant etc.) again and adopt high-strength isostatic pressing process, become plasticizing high-aluminum ceramic support roller cylindrical shell blank, become smart base through the processing of finish turning bed with core again, the kiln roasting is gone in check becomes qualified cylindrical shell assembling becoming product.
Claims (4)
1, a kind of plasticizing high-aluminum ceramic support roller, i.e. tempering Ceramic idler, it is characterized in that: the component of this Ceramic idler comprises mullite, calcination aluminum oxide powder, zircon, zirconium white and clay, and rare earth oxide, binding agent, lubricant; The weight percent of component: mullite 40%, calcination aluminium powder 25%, zirconium white 10%, zircon 12%, clay 15%, surplus percentage ratio are other conventional chemical thing binding agent and lubricant; The chemical component weight per-cent of component is: SiO
225-38%, Al
2O
360-63%, ZYO
25-15%, Fe
2O
30.5-0.8%, other residue percentage composition is CaO, MgO, Y
2O
3Adopt dry powder, hydrostatic profile technology, form through 1480-1500 ℃ of high-temperature roasting.
2, plasticizing high-aluminum ceramic support roller according to claim 1 is characterized in that: the optimum chemical composition of described Ceramic idler is formed, and is SiO by weight percentage
227%, Al
2O
362%, ZYO
210%, Fe
2O
30.7%, binding agent 11%, lubricant 16%, the per-cent surplus is other composition CaO, MgO, Y
2O
3
3, plasticizing high-aluminum ceramic support roller according to claim 1 is characterized in that: its technology is the dry powder of taking each composition, and high-strength hydrostatic profile forms through 1480-1500 ℃ of high-temperature roasting; Operational path is: raw material → batching → ball milling → deironing, sieve → spray drying granulation → old → isostatic pressing → pick, the finish turning of finishing → with one heart → burn till → check → assemble → check again → pack → dispatch from the factory.
4, plasticizing high-aluminum ceramic support roller according to claim 1 is characterized in that: the mechanical property of this tempering Ceramic idler is as follows:
Resistance to compression＞300MPa, anti-folding＞140Mpa, acid fastness 99.8%, fastness to alkali: 97%
Hardness＞8.5 grade (Mohs), use temperature :-20 ℃～60 ℃,
Water-intake rate＜0.1%, density＞3.0, wear rate＜0.00026, fracture toughness property: 6.3MPa*m
1/2
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2008100844902A CN101239817A (en) | 2008-03-26 | 2008-03-26 | Plasticizing high-aluminum ceramic support roller |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2008100844902A CN101239817A (en) | 2008-03-26 | 2008-03-26 | Plasticizing high-aluminum ceramic support roller |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101239817A true CN101239817A (en) | 2008-08-13 |
Family
ID=39931708
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA2008100844902A Pending CN101239817A (en) | 2008-03-26 | 2008-03-26 | Plasticizing high-aluminum ceramic support roller |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101239817A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102050618A (en) * | 2010-10-30 | 2011-05-11 | 文鹏飞 | New use of toughened ceramic |
| CN102068134A (en) * | 2010-10-30 | 2011-05-25 | 文鹏飞 | Tempered ceramic furniture |
| CN102731099A (en) * | 2011-04-07 | 2012-10-17 | 佛山市南海金刚新材料有限公司 | Spray granulation processing technology of ceramic rod blank |
| CN106518002A (en) * | 2016-10-21 | 2017-03-22 | 安徽青花坊瓷业股份有限公司 | Tempered porcelain and production process thereof |
| CN106747353A (en) * | 2016-12-14 | 2017-05-31 | 宜兴市华井科技有限公司 | A kind of alkaline-resisting special cermacis and preparation method thereof |
| CN108395219A (en) * | 2018-01-12 | 2018-08-14 | 海南大学 | A kind of carrying roller ceramic material and preparation method thereof |
-
2008
- 2008-03-26 CN CNA2008100844902A patent/CN101239817A/en active Pending
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102050618A (en) * | 2010-10-30 | 2011-05-11 | 文鹏飞 | New use of toughened ceramic |
| CN102068134A (en) * | 2010-10-30 | 2011-05-25 | 文鹏飞 | Tempered ceramic furniture |
| CN102731099A (en) * | 2011-04-07 | 2012-10-17 | 佛山市南海金刚新材料有限公司 | Spray granulation processing technology of ceramic rod blank |
| CN102731099B (en) * | 2011-04-07 | 2014-07-09 | 佛山市南海金刚新材料有限公司 | Spray granulation processing technology of ceramic rod blank |
| CN106518002A (en) * | 2016-10-21 | 2017-03-22 | 安徽青花坊瓷业股份有限公司 | Tempered porcelain and production process thereof |
| CN106747353A (en) * | 2016-12-14 | 2017-05-31 | 宜兴市华井科技有限公司 | A kind of alkaline-resisting special cermacis and preparation method thereof |
| CN108395219A (en) * | 2018-01-12 | 2018-08-14 | 海南大学 | A kind of carrying roller ceramic material and preparation method thereof |
| CN108395219B (en) * | 2018-01-12 | 2020-04-17 | 海南大学 | Ceramic material for carrier roller and preparation method thereof |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101239817A (en) | Plasticizing high-aluminum ceramic support roller | |
| CN101851103B (en) | Production method of environment-friendly and energy-saving type regenerative magnesia-carbon brick | |
| CN103253947B (en) | Method for preparing furnace lining of metallurgical intermediate frequency furnace | |
| CN102600939B (en) | Method for manufacturing nanometer zirconia ceramic reinforced wear-resisting steel ball | |
| JP2017511789A (en) | Pyroxene ceramics and method for producing the same | |
| CN101759229B (en) | Calcium zirconate and magnesia calcium zirconate brick prepared by calcium zirconate for cement kiln | |
| CN102363286A (en) | Steel blank grinding abrasion wheel adopting microcrystal ceramic bonding agents | |
| CN100381399C (en) | High thermal shock abrasive brick for dry quenched coke oven chute pillar and manufacture method | |
| CN101372408A (en) | Liquid non-chlorate cement grinding aid and preparation thereof | |
| CN101913890B (en) | Tap hole clay for recycled material high blast furnace and preparation method thereof | |
| CN102659421A (en) | Production method of mullite cast steel brick | |
| CN104944980A (en) | Preparation method of wear-resistant corrosion-resistant brick | |
| CN103041894B (en) | Steel ball proportional process of ball mill | |
| CN103864443B (en) | Cement kiln siliceous mullite brick and preparation method thereof | |
| CN102765931B (en) | Method for preparing ceramic material utilizing magnetic separation tail sludge from steel slag wet process | |
| CN102161590B (en) | Mullite-andalusite product for key position of dry quenching device and preparation method thereof | |
| CN104355638A (en) | Fireproof material, preparation method thereof and fireproof brick | |
| CN101121612A (en) | Method for preparing glaze self-releasing ceramic material by red mud and red sandstone | |
| CN101734908B (en) | Method for producing direct-bonded magnesia-chrome brick with high refractorinees under load and high stability of thermal shock resistance | |
| CN101712553A (en) | Production method of high refractorinees-under-load softening anti-strip high-alumina brick | |
| CN101555148A (en) | High strength acid resistant refractory brick and preparation method thereof | |
| CN101603360A (en) | A kind of toughened porzite seamless arc porcelain-lined brick | |
| CN102206087B (en) | Sliding plate working face fireproofing material composition using waste sliding plate material | |
| CN102010159A (en) | Energy-saving type air permeable brick and preparation method thereof | |
| CN100360411C (en) | Method of smelting bauxite corundum |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |