Two-bit triplet powder reversing valve
Technical field
The present invention relates to the two-bit triplet selector valve, a kind of two-bit triplet powder reversing valve that the switching of fluidisation dry coal powder between different pipe-line systems flowed that can be applied in the dry coal powder pressure gasifying process, realize of more specifically saying so.
Background technique
In the dry coal powder pressure gasifying process, coal dust must be all the time under the driving of carrier gas, in the mode of gas delivery at cycle cooling plating drum with enter by burner to switch between the throwing coal pipeline system of gasification oven combustion gasification and flow.Disclosed two-bit triplet powder reversing valve is unsatisfactory.Such as, two-bit triplet selector valve commonly used generally comprises valve body, valve seat, rotor and drive unit.Two outlets of an import are arranged on the valve body.The rotor of sphere or taper is set in the valve pocket, offers L shaped on the rotor or T shape passage.Rely on valve base sealing between rotor and the valve channel.Drive unit and rotor coaxial or eccentric the connection.When rotor is communicated with the valve body import with an outlet, then material flows into from the valve body import, and should outlet flow out from valve body; Do 90 ° or the more revolution of wide-angle when drive unit drives rotor, rotor is communicated with the valve body import with another outlet, and then material flows into from the valve body import, and flows out from another outlet of this valve body.Do 90 ° of (or more wide-angle) revolutions by rotor, the material that enters valve body can be flowed out from two different outlets.In this structural type, when rotor was made large-angle slewing, the mobile direction wide-angle of solid material changed, flow resistance is sharply strengthened, very easily cause material to stop up, and the wearing and tearing between rotor and the valve seat and frictional resistance are big, material snaps between rotor and the valve body easily, causes the bite of rotor.
Practice shows: the rotor bite of selector valve and the excessive powder that causes of commutation flowing angle variation harden in pipeline, build bridge and will influence the stable operation of powder feeding device, make to produce to be difficult to keep.
Summary of the invention
The present invention is for avoiding above-mentioned existing in prior technology deficiency, provide a kind of and be particularly suited for being applied in the dry coal powder pressure gasifying process, realize the two-bit triplet powder reversing valve that the switching of fluidisation dry coal powder between different pipe-line systems flowed, to avoid the bite in the commutation process, guarantee the stability that powder is reinforced, reduce component wear, increase the service life.
Technical solution problem of the present invention adopts following technological scheme:
The structural feature of two-bit triplet powder reversing valve of the present invention is three way valve and the cylindrical rotor that Spielpassung is set;
In having the valve body of cylindric inner chamber, be furnished with three valve channels, comprise a valve body inlet passage A, a valve outlet channel B and a valve outlet channel C; The valve outlet channel B is coaxial with valve body inlet passage A, and the outflow direction of valve outlet channel B and valve outlet channel C folder acute angle a, the axis of three valve channels coexist on the M of plane, and the distance of the round heart to three a valve channel axis is H in the M upper valve body of plane;
Be furnished with two parallel rotor channels in rotor, comprise rotor channel U and rotor channel V, the axis normal of two rotor channels is in the axial direction of rotor, and on the plane M that coexists, the distance of the rotor channel axis of the rotor center of circle to two on the M of plane also is H; The two ends of rotor are rotating shaft;
The relative valve body of rotor has two limit positions, on the limit position is to constitute the powder passage with valve body import A, rotor channel U and valve outlet B; Be to constitute the powder passage on another limit position with valve body import A, rotor channel V and valve outlet C.
The structural feature of two-bit triplet powder reversing valve of the present invention also is:
Rotor channel U and rotor channel V are the reducing hole, comprising: the inducer diameter of rotor channel U and rotor channel V is bigger than the diameter of valve channel A; The outlet section diameter of rotor channel U and rotor channel V is littler than the diameter of valve channel B and valve channel C.
Through hole is set on valve body, and in valve body and gap between rotor, feeds the little clean inert gas that is higher than pressure medium of pressure by through hole.
Be respectively arranged with the bonnet and the bottom flange in tape spool hole at the two ends up and down of valve body, the two ends rotating shaft of rotor is radially positioned in the axis hole of bonnet and bottom flange by the bearing that is sleeved in the rotating shaft respectively; Be provided for the thrust plate of rotor axial location in the end face between rotor and bonnet.
On bottom flange, fixedly install the adjustable elastic gland that is used for the rotating shaft of rotor is formed axial pushing tow.
Seal ring is set between rotor and valve body in pairs; Two ends of rotor rotating shaft and bonnet and and bottom flange between, dust-proof seal ring is set respectively.
Seal ring is the lip seal ring of the springs preload of inflation.
Rotor drive is set, and the output shaft of rotor drive is connected with the rotating shaft of rotor, and rotor drive drives rotor and back and forth rotates with acute angle a.
Compared with the prior art, beneficial effect of the present invention is embodied in:
1, rotor of the present invention only realizes promptly that with the reciprocal rotation of acute angle a the switching of fluidisation dry coal powder between different pipe-line systems is mobile, valve commutation angle is little, turn around time is fast, make the flow direction of coal dust that violent change not take place, greatly reduce the reversed flow dynamic resistance, reduced the wearing and tearing of rotor, thereby effectively avoided situations such as hardening appears in powder material, bridge formation in pipeline, improve the operational stability of powder feeding device, increase the service life.
2, the present invention is because the twin-channel setting of parallel reducing in the rotor, coal dust flows out from different rotor channels respectively during commutation, all the time there is a passage to keep being communicated with in the commutation process, coal dust flows and is not stopped during commutation, keep fluidized state always, greatly improved the system works reliability and stability.
3, the present invention since the last lower rotary shaft of two ends of rotor by the bearing radial location that is arranged on the bottom flange, rotor axial is by the thrust plate location that is provided with between rotor end-face and the bonnet end face, when therefore rotor commutates under big pressure reduction, rotor and valve body keep matching gap evenly, axially not have play, have prevented the eccentric wear and the bite of rotor effectively.
4, the present invention is owing to feed the little clean inert gas that is higher than pressure medium of pressure in the gap of valve body and rotor, and seal ring is set in pairs between rotor and valve body, between two ends of rotor rotating shaft and bonnet and bottom flange, dust-proof seal ring is set respectively, make coal dust be difficult to enter gap between rotor and other part of valve, greatly reduce the possibility of coal dust bite rotor.
Description of drawings
Fig. 1 is an overall structure schematic representation of the present invention.
Fig. 2, Fig. 3 are the different conditions schematic representation of the P-P section of Fig. 1.
Number in the figure: 1 valve body, 2 rotors, 3 bearings, 4 glands, 5 adjusting screw, 6 stage clips, 7 bottom flanges, 8 bonnets, 9 seal rings, 10 thrust plates, 11 seal rings, 12 rotor drives.
Below by embodiment, the invention will be further described in conjunction with the accompanying drawings:
Embodiment
Referring to Fig. 2, Fig. 3, the three-way valve 1 and the cylindrical rotor 2 of Spielpassung is set;
In valve body 1, be furnished with three valve channels, comprise a valve body inlet passage A, a valve outlet channel B and a valve outlet channel C with cylindric inner chamber; The valve outlet channel B is coaxial with valve body inlet passage A, and the outflow direction of valve outlet channel B and valve outlet channel C folder acute angle a, the axis of three valve channels coexist on the M of plane, and the distance of the round heart to three a valve channel axis is H in the M upper valve body of plane;
Be furnished with two parallel rotor channels in rotor 2, comprise rotor channel U and rotor channel V, the axis normal of two rotor channels is in the axial direction of rotor 2, and on the plane M that coexists, the distance of the rotor channel axis of the rotor center of circle to two on the M of plane also is H; The two ends of rotor 2 are rotating shaft;
Rotor 2 relative valve bodies 1 have two limit positions, on the limit position are to constitute the powder passage with valve body import A, rotor channel U and valve outlet B; Be to constitute the powder passage on another limit position with valve body import A, rotor channel V and valve outlet C.
Fig. 2, shown in Figure 3, rotor channel U and rotor channel V are the reducing hole, comprising: the inducer diameter of rotor channel U and rotor channel V is bigger than the diameter of valve channel A; The outlet section diameter of rotor channel U and rotor channel V is littler than the diameter of valve channel B and valve channel C.The reducing of rotor channel can guarantee not enter rotor channel from the coal dust that the valve body import flows into with not stopped, do not flow into the valve outlet passage then with being stopped, the final valve body that flows out, can prevent that like this part coal dust from changing or sedimentation owing to impact rotor outer wall or body cavity take place to flow in flow process, thereby enter the gap of valve body and rotor, cause the rotor bite.
Referring to Fig. 1, on general structure, be respectively arranged with the bonnet 8 and the bottom flange 7 in tape spool hole at the two ends up and down of valve body 1, the two ends rotating shaft of rotor 2 is radially positioned in the axis hole of bonnet 8 and bottom flange 7 by the bearing 3 that is sleeved in the rotating shaft respectively; Be provided for the thrust plate 10 of rotor 2 axially locating in the end face between rotor 2 and bonnet 8; Fixedly installing the adjustable elastic gland 4 that is used for the rotating shaft of rotor 2 is formed axial pushing tow on bottom flange 7, specifically is that stage clip 6 is set in gland 4, and gland 4 is fixedly installed on the bottom flange 7 by adjusting screw 5.In this structural type, rotor 2 radially by shaft bearing 3 location up and down, axially locating of rotor 2 by the thrust plate between rotor end-face and the bonnet 8 10, and the pretension degree of thrust plate 10 can be passed through the elastic compensating of gland 4 at any time in advance to regulate, therefore eccentric wear can not take place in rotor 2 under bigger pressure reduction, is difficult for bite.
In concrete the enforcement,, through hole 101 can be set on valve body 1 as Fig. 2, shown in Figure 3, and by feeding the little clean inert gas that is higher than pressure medium of pressure in the gap of through hole 101 between valve body 1 and rotor 2.Between rotor 2 and valve body 1 seal ring 9 is set in pairs, seal ring 9 is the lip seal ring of the springs preload of inflation; Rotor 2 two ends rotating shafts and bonnet 8 and and bottom flange 7 between, dust-proof seal ring 11 is set respectively.Inflation dust-tight structure is provided with have been cut off coal dust and has entered on gap between rotor and the valve body and the rotor passage in gap between the lower rotary shaft and last bottom flange, when between rotor and valve body gap, feeding the little inert gas that is higher than the import pressure medium, the more difficult gap that enters between rotor and the valve body of coal dust reduces wear, improves functional reliability.
Shown in Figure 1, rotor drive 12 is set, the output shaft of rotor drive 12 is connected with the rotating shaft of rotor 2, and rotor drive 12 drives rotor 2 and back and forth rotates with acute angle a.
In addition, can also enter delegation and improve its abrasion resistance properties, increase the service life by valve interior wall and rotor outer wall are made cure process.
The present invention is used for the dry coal powder pressure gasifying device, makes coal dust at cycle cooling plating drum with enter by burner to switch between the throwing coal pipeline system of gasification oven combustion gasification and flow.Driven by the single-acting Pneumatic actuator, when drive unit lost gas, valve body inlet passage A, rotor channel V and valve outlet channel C were connected, and coal dust enters cycle cooling plating drum by valve, kept the fluidized flow state; When drive unit was brought about the desired sensation, rotor rotated counterclockwise acute angle a, and it is 30 ° that acute angle a specifically is set, and valve body inlet passage A, rotor channel U and valve outlet channel B are connected, and coal dust enters the vaporizing burner burner after by valve, the gasification of burning back.