CN101220895B - Abrasion-proof ceramic compound pipe and conveying method - Google Patents
Abrasion-proof ceramic compound pipe and conveying method Download PDFInfo
- Publication number
- CN101220895B CN101220895B CN 200810001157 CN200810001157A CN101220895B CN 101220895 B CN101220895 B CN 101220895B CN 200810001157 CN200810001157 CN 200810001157 CN 200810001157 A CN200810001157 A CN 200810001157A CN 101220895 B CN101220895 B CN 101220895B
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- wear
- ceramic material
- resistant ceramic
- paster
- ceramic
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- 239000000919 ceramic Substances 0.000 title claims abstract description 51
- 150000001875 compounds Chemical class 0.000 title claims description 9
- 238000000034 method Methods 0.000 title claims description 7
- 229910010293 ceramic material Inorganic materials 0.000 claims abstract description 49
- 239000004744 fabric Substances 0.000 claims abstract description 31
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 30
- 239000010959 steel Substances 0.000 claims abstract description 30
- 239000003365 glass fiber Substances 0.000 claims abstract description 21
- 238000004519 manufacturing process Methods 0.000 claims abstract description 12
- 239000011521 glass Substances 0.000 claims description 10
- 239000000463 material Substances 0.000 abstract description 7
- 239000002131 composite material Substances 0.000 abstract 2
- 238000003475 lamination Methods 0.000 abstract 1
- 239000004568 cement Substances 0.000 description 8
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 230000002950 deficient Effects 0.000 description 4
- 239000003245 coal Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- 230000007812 deficiency Effects 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000005435 mesosphere Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Images
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- Laminated Bodies (AREA)
- Road Paving Structures (AREA)
Abstract
The invention provides a wearable ceramic composite chip and a delivering pipeline which is made by the wearable ceramic composite chip. A plurality of similar ceramic chips are uniformly arranged on the internal wall of the delivering pipeline; equal chip clearance is arranged between each ceramic chip and an adjacent ceramic chip; the clearance of the chip is arranged within 0.5mm-5mm according to the thickness of the chip; the wearable ceramic material are uniformly prefabricated on the external layer of the ceramic chip by lamination sequentially; a glass fibre cloth is superposed, crossed and paved between each wearable ceramic material layer and another wearable ceramic material layer; the middle layer of the pipeline is provided with a steel wire net; the prefabricated ceramic chip, the wearable ceramic material, the glass fibre cloth and the steel wire net are a complex. The invention has the advantages that the delivering pipelines with different specifications and shapes canbe made according to the specifications and the shapes of the production equipment, and the range of application is wide; the steel material is replaced by the product; the cost is greatly reduced, the service life is long and the production capability of the production equipment is improved; the invention is convenient for the management of standardization and scale production, saves energy and protects environment.
Description
Technical field
The present invention relates to a kind of wear-resistant ceramic multiple tube, specifically a kind of pipeline and making method of using the compound paster of wear-resistant ceramic to process.
Background technique
At present; In cement, iron and steel and the coal industry of China; The conveyance conduit of its use and chute, feed bin all adopt steel plate structure, for preventing material to the friction of conveyance conduit, chute, feed bin and the damage of impact, generally are on the steel plate inwall of conveyance conduit, chute, feed bin, to smear wearable ceramic coat or on inwall, paste wear-resisting ceramic tile; Be generally its working life 6-12 month; Sometimes 3-4 month must maintain and replace, not only involve great expense, and the stopping production that causes because of maintain and replace has influenced the production output of enterprise.In addition, when in to the steel pipe inwall of the following diameter of 50cm, implementing to smear wear-resistant material and paste wear-resisting ceramic tile, because pipe diameter is little, pipeline is longer, can't implement to smear wear-resistant material or paste wear-resisting ceramic tile to the steel pipe inwall.For this reason,, be made into needed pipeline as with a kind of material substitution steel, and in pipeline in the lump with ceramic paster and the tube wall structure that is combined as a whole, this is enterprise's institute's problem demanding prompt solution for many years.
Summary of the invention
The object of the invention; The deficiency that is intended to solve the problems of the technologies described above; Compound paster of a kind of prefabricated wear-resistant ceramic and the technology of using the compound paster of wear-resistant ceramic to make conveyance conduit are disclosed; Make its can place of cement, parts such as the conveyance conduit of the steel structure that uses of iron and steel and coal industry and chute, feed bin, solve especially and in the steel pipe inwall of the following diameter of 50cm, can't implement the difficult problem that smears wear-resistant material or paste wear-resisting ceramic tile.
The present invention is the deficiency that solves the problems of the technologies described above; The technological scheme that is adopted is: a kind of wear-resistant ceramic multiple tube; Form by ceramic paster, wear-resistant ceramic material, glass fiber cloth, steel wire, it is characterized in that being uniformly distributed with on the inwall that is arranged on conveyance conduit, be equipped with the paster gap that equates between each ceramic paster and the adjacent ceramic paster by the ceramic paster of several phase shapes; The thickness setting of paster is looked at 0.5-5mm in the paster gap; At the skin of the ceramic paster even prefabricated wear-resistant ceramic material of layering successively, juxtaposition is equipped with glass fiber cloth between each layer wear-resistant ceramic material and another layer wear-resistant ceramic material, and the mesosphere of conveyance conduit wall is provided with steel wire; The conveyance conduit of prefabricated shaping is combined into a compound body with ceramic paster, wear-resistant ceramic material, glass fiber cloth and steel wire, and its manufacturing process steps is:
1, with the ceramic paster paving on the mould of conveyance conduit;
2, on ceramic paster, smear one deck wear-resistant ceramic material, and the wear-resistant ceramic material is embedded in the clearance gap of each road paster;
3, lay layer of glass cloth;
4, on glass fiber cloth, smear one deck wear-resistant ceramic material again;
5, re-lay layer of glass cloth, and on glass fiber cloth, smear one deck wear-resistant ceramic material again, end to certain thickness by its operation is prefabricated repeatedly;
6, steel wire is set;
7, on steel wire, smear the wear-resistant ceramic material, and on the wear-resistant ceramic material, lay layer of glass cloth, after smear the wear-resistant ceramic material again, end to certain thickness by its operation is prefabricated repeatedly;
8, solidify the back demoulding.
The present invention is provided with steel wire in the intermediate portion of conveyance conduit, and when big, the quality of visual product can be provided with Steel Skeleton in case of necessity like the quality structure of member.
The invention has the beneficial effects as follows:
1, can be according to the specification and the shape of manufacturing mechanism, process conveyance conduit and chute, the feed bin of different size and shape, applied widely.
2, its products substitution steel, be the revolution and the upgrading in modern material field.
3, can reduce the cost of investment of manufacturing enterprise greatly, reduce maintenance and change more than one times the working life that prolongs equipment unit, improves the throughput of manufacturing mechanism.
4, product is convenient to standardized management.
5, product is convenient to large-scale production, and cost is low, energy-saving and environmental protection.
Description of drawings
Fig. 1 is the structural representation of the compound paster of the prefabricated wear-resistant ceramic of the present invention;
Fig. 2 is the sectional structure schematic representation of the conveyance conduit of the compound paster of prefabricated wear-resistant ceramic of the present invention.
Mark among the figure: 1, ceramic paster; 2, paster gap; 3, wear-resistant ceramic material; 4, glass fiber cloth; 5, steel wire.
Embodiment
Embodiment 1
Make the conveyance conduit that the cement plant is used: tube wall thickness 5cm.Make wooden model according to the requirement of user producer earlier, the wooden model sanding surface is handled, defective is not stayed on the surface.
Make conveyance conduit: ceramic paster 1 is placed on the mould of member; On ceramic paster 1, smear one deck wear-resistant ceramic material 3, and wear-resistant ceramic material 3 is embedded in each paster gap, road 2 seam; Lay layer of glass cloth 4; Smear one deck wear-resistant ceramic material 3 again; By the operation of smearing wear-resistant ceramic material 3, laying glass fiber cloth 4 certain thickness being set repeatedly ends; Steel wire 5 is set; By the operation of smearing wear-resistant ceramic material 3, laying glass fiber cloth 4 certain thickness being set repeatedly again ends; Solidify the back demoulding.
Embodiment 2
Make the conveyance conduit that the cement plant is used: tube wall thickness 3cm, internal diameter of the pipeline 15cm.Make wooden model according to the requirement of user producer earlier, the wooden model sanding surface is handled, defective is not stayed on the surface.
Make conveyance conduit: ceramic paster 1 is placed on the mould of pipeline; On ceramic paster 1, smear one deck wear-resistant ceramic material 3, and wear-resistant ceramic material 3 is embedded in each paster gap, road 2 seam; Lay layer of glass cloth 4; Smear one deck wear-resistant ceramic material 3 again; The prefabricated repeatedly certain thickness of operation by smearing wear-resistant ceramic material 3, laying glass fiber cloth 4 ends; Steel wire 5 is set; End by the prefabricated repeatedly certain thickness of operation of smearing wear-resistant ceramic material 3, laying glass fiber cloth 4 again; Solidify the back demoulding, the pipeline of the compound paster of a kind of prefabricated wear-resistant ceramic is accomplished.
Make the cement plant and use chute, thickness 5cm, style is according to producer's regulation.Make wooden model according to the chute drawing or the full pattern of manufacture of cement factory earlier, the wooden model sanding surface is handled, defective is not stayed on the surface.Make chute: ceramic paster 1 is placed on the mould of member; On ceramic paster 1, smear one deck wear-resistant ceramic material 3, and wear-resistant ceramic material 3 is embedded in each paster gap, road 2 seam; Lay layer of glass cloth 4; Smear one deck wear-resistant ceramic material 3 again; By the operation of smearing wear-resistant ceramic material 3, laying glass fiber cloth 4 certain thickness being set repeatedly ends; Steel wire 5 is set; By the operation of smearing wear-resistant ceramic material 3, laying glass fiber cloth 4 certain thickness being set repeatedly again ends; Solidify the back demoulding.
Make the feed bin that the cement plant is used, the thickness 4cm of bin wall.Make wooden model according to the requirement of user producer earlier, the wooden model sanding surface is handled, defective is not stayed on the surface.Ceramic paster 1 is placed on the mould of member; On ceramic paster 1, smear one deck wear-resistant ceramic material 3, and wear-resistant ceramic material 3 is embedded in each paster gap, road 2 seam; Lay layer of glass cloth 4; Smear one deck wear-resistant ceramic material 3 again; By the operation of smearing wear-resistant ceramic material 3, laying glass fiber cloth 4 certain thickness being set repeatedly ends; Steel wire 5 is set; By the operation of smearing wear-resistant ceramic material 3, laying glass fiber cloth 4 certain thickness being set repeatedly again ends; Feed bin completes, and bin solidifies the good back demoulding.
The present invention is applicable to the conveyance conduit that uses in cement, iron and steel and the coal industry and chute, feed bin.
Claims (3)
1. wear-resistant ceramic multiple tube; Form by ceramic paster (1), wear-resistant ceramic material (3), glass fiber cloth (4), steel wire (5); It is characterized in that: the ceramic paster (1) by several phase shapes is uniformly distributed with on the inwall that is arranged on conveyance conduit; Be equipped with the paster gap (2) that equates between each ceramic paster (1) and the adjacent ceramic paster; At the skin of ceramic paster (1) the even prefabricated wear-resistant ceramic material of layering (3) successively; Juxtaposition is equipped with glass fiber cloth (4) between each layer wear-resistant ceramic material (3) and another layer wear-resistant ceramic material (3), and steel wire (5) is arranged on the centre of tube wall, and ceramic paster (1), wear-resistant ceramic material (3), glass fiber cloth (4) and steel wire (5) are a compound body.
2. a kind of wear-resistant ceramic multiple tube as claimed in claim 1 is characterized in that: paster gap (2) are 0.5-5mm.
3. the making method of a kind of wear-resistant ceramic multiple tube as claimed in claim 1 is characterized in that manufacturing process steps is following:
1., with ceramic paster (1) paving on the mould of conveyance conduit;
2., on ceramic paster (1), smear one deck wear-resistant ceramic material (3), and wear-resistant ceramic material (3) is embedded in each paster gap, road (2) seam;
3., lay layer of glass cloth (4);
4., on glass fiber cloth (4), smear one deck wear-resistant ceramic material (3);
5., re-lay layer of glass cloth (4), and on glass fiber cloth (4), smear one deck wear-resistant ceramic material (3) again, end to certain thickness by its operation is prefabricated repeatedly;
6., steel wire (5) is set;
7., on steel wire (5), smear wear-resistant ceramic material (3), and go up at wear-resistant ceramic material (3) and to lay layer of glass cloth (4), after smear one deck wear-resistant ceramic material (3) again, prefabricatedly end to certain thickness;
8., solidify the back demoulding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200810001157 CN101220895B (en) | 2008-01-18 | 2008-01-18 | Abrasion-proof ceramic compound pipe and conveying method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200810001157 CN101220895B (en) | 2008-01-18 | 2008-01-18 | Abrasion-proof ceramic compound pipe and conveying method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101220895A CN101220895A (en) | 2008-07-16 |
| CN101220895B true CN101220895B (en) | 2012-12-19 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200810001157 Expired - Fee Related CN101220895B (en) | 2008-01-18 | 2008-01-18 | Abrasion-proof ceramic compound pipe and conveying method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101220895B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111873475A (en) * | 2020-07-08 | 2020-11-03 | 扬州金鑫管业有限公司 | Production process of ceramic polymer composite pipe |
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2008
- 2008-01-18 CN CN 200810001157 patent/CN101220895B/en not_active Expired - Fee Related
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| Publication number | Publication date |
|---|---|
| CN101220895A (en) | 2008-07-16 |
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| C14 | Grant of patent or utility model | ||
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Owner name: LUOYANG PENGFEI WEAR-RESISTANT MATERIALS CO., LTD. Free format text: FORMER OWNER: JIA JIANGUANG Effective date: 20131011 |
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| C41 | Transfer of patent application or patent right or utility model | ||
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Free format text: CORRECT: ADDRESS; FROM: 471013 LUOYANG, HENAN PROVINCE TO: 471200 LUOYANG, HENAN PROVINCE |
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| TR01 | Transfer of patent right |
Effective date of registration: 20131011 Address after: 471200 Luoyang Industrial Zone, Ruyang Province, East Ring Road, No. 3, No. Patentee after: LUOYANG PENGFEI WEAR-RESISTANT MATERIALS LIMITED BY SHARE LTD. Address before: 471013 Henan city in Luoyang Province town of Luolong District of Luoyang temple white hat Guo Village North Pengfei Refractory Material Co Ltd Patentee before: Jia Jianguang |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121219 Termination date: 20170118 |