CN101205038A - Permanent magnetism brushless direct current motor electric gearless elevator drag device - Google Patents

Permanent magnetism brushless direct current motor electric gearless elevator drag device Download PDF

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Publication number
CN101205038A
CN101205038A CNA2007100573268A CN200710057326A CN101205038A CN 101205038 A CN101205038 A CN 101205038A CN A2007100573268 A CNA2007100573268 A CN A2007100573268A CN 200710057326 A CN200710057326 A CN 200710057326A CN 101205038 A CN101205038 A CN 101205038A
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China
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motor
rotor
magnet brushless
permanent
elevator
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CNA2007100573268A
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CN100551807C (en
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夏长亮
陈炜
史婷娜
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Tianjin University
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Tianjin University
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Publication of CN100551807C publication Critical patent/CN100551807C/en
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Abstract

The invention belongs to a controlling technology field of elevator dragging, which relates to an elevator dray device of a permanent magnet brushless DC motor without gear. The elevator dray device comprises the permanent magnet brushless DC motor, a sheave, an electromagnetic brake, a brake disc and a controller, among which, the brake disc and the sheave are arranged on a rotor shaft of the permanent magnet brushless DC motor; the permanent magnet brushless DC motor comprises a rotor and a stator; a radial magnetizing permanent magnet is stuck on the surface of the rotor; a concentrated winding is adopted by the stator for driving the sheave and providing torque which is needed for dragging the elevator car; through the friction torque between wire cables, the sheave pulls an elevator car to move upward and downward; controlled by the electromagnetic brake, a brake arm is used for ceasing rotation of the sheave in the situation of power cut; the controller is used for controlling the operation of the four quadrant in the permanent magnet brushless DC motor. The elevator dray device provided by the invention has the advantages of high efficiency, low cost, small volume, strong force, wide speed range as well as reliability and safety.

Description

Permanent magnetism brushless direct current motor electric gearless elevator drag device
Technical field
The present invention relates to electric machine design and control technology and electric and electronic technical field, belong to elevator and drag the control field, relate in particular to the gearless speed reduction gearing elevator drag device of goods with elevator.
Background technology
Along with the fast development of Building Trade in China, in recent years, Chinese elevator industry emerged rapidly, and the huge market potentiality make the world attract attention.Motor and control technology thereof are the cores of elevator traction machine, adopt the towing machine of high-speed electric expreess locomotive to need mechanical reduction gear, are commonly referred to as geared machine; Adopt the words of slowspeed machine to need not speed reduction gearing, be commonly referred to as gearless machine.The still geared machine that extensively adopts in baggage elevator at present, this towing machine exists wear and tear big, shortcomings such as the life-span is short, cost is high, inconvenient maintenance.Along with the development of electric machine design and control technology and Power Electronic Technique, multi-form gearless machine continues to bring out.This class towing machine does not have transmission device, need not coupler, the size of traction speed realizes by changing motor speed, thereby have characteristics such as compact conformation, volume is little, in light weight, driving efficiency is high, vibration is little, noise is low, be the developing direction of following elevator traction machine.Application number is that the patent application of 02111952.X proposes gearless permanent-magnet synchronous traction machine, adopts permagnetic synchronous motor to drag car movement as actuating unit.Compare with permagnetic synchronous motor, it is big that permanent-magnet brushless DC electric machine has torque power density, advantages such as cost is low, control is simple, static torque is big, reliability is high, dynamic performance is good, require little occasion can reduce cost, the volume of towing machine with elevator etc. to torque fluctuation for goods, improve the control effect.
Summary of the invention
It mainly is in order to solve the problem of existing elevator traction machine that elevator drag device of the present invention proposes, thereby reduces the towing machine cost, improve system reliability and controller characteristic curve.
To achieve these goals, the present invention adopts following technical scheme:
A kind of permanent magnetism brushless direct current motor electric gearless elevator drag device comprises permanent-magnet brushless DC electric machine, rope sheave, magnet stopper, brake disc, controller, and wherein, brake disc and rope sheave are installed on the rotor shaft of permanent-magnet brushless DC electric machine; Permanent-magnet brushless DC electric machine is made up of rotor and stator, and rotor surface is pasted the radial magnetizing permanent magnetism body, and stator adopts concentrates winding, is used to drive rope sheave, provides to drag the needed torque of car; Rope sheave, by and steel rope between friction moment traction car up-and-down movement; Brake control lever is controlled by magnet stopper, is used for allowing rope sheave stop operating under situations such as power failure; Controller is used to control the permanent-magnet brushless DC electric machine four quadrant running.
The controller of above-mentioned gearless elevator drag device is by being installed in the rotor-position sensor on the permanent-magnet brushless DC electric machine, determine rotor-position, speed, turn to, and according to the current of electric and the voltage signal of electric current, voltage sensor sampling, send pulse-width signal, regulate the service direction and the speed of motor.
The present invention has following outstanding beneficial effect:
Permanent-magnet brushless DC electric machine have volume little, exert oneself big, speed adjustable range big, the efficient advantages of higher, is used in the elevator traction machine system to reduce system bulk, cost, improves reliability and control effect, increase the service life
2. the rotor-position signal that provides by the detection rotor position transduser of the controller that adopts of the present invention, can control brshless DC motor easily and produce stable electromagnetic torque, in very wide speed range, regulate the size and Orientation of motor speed flexibly, smoothly.Moreover, this controller also utilizes the position sensor signal on the motor to determine the position and the speed of cage operation, opens or closes according to predefined slick and sly velocity curve thereby drive car.Controller also has pre-torque compensate function, can mechanical hatching gate be opened in running process of elevator instantaneous, the step load torque that balanced system is subjected to improves dynamic performance.
3. towing machine is controlled motor braking down by unforeseen circumstancess such as the assurance of the friction force between brake disc and brake control lever power failures, the required friction torque that provides of brake equipment that is installed on the non-gear box slowspeed machine is far longer than on the gear case motor, often will go out tens times greatly.The static torque of permanent-magnet brushless DC electric machine is big, even motor also has bigger holding torque under the state that has a power failure, this has alleviated the burden of brake equipment, does not need when having a power failure the goods of manual jiggering to strengthen the safe reliability of system for elevator.
Description of drawings
Fig. 1 elevator traction machine structural representation;
Fig. 2 electric machine structure scheme drawing;
Fig. 3 electric machine control system scheme drawing;
Fig. 4 power circuit scheme drawing;
Fig. 5 brshless DC motor control principle scheme drawing.
Some parts label declarations in the accompanying drawing
1 magnet stopper; 2 brake control levers; 3 rope sheaves; 4 brake discs; 5 armature loops; 6 iron yokes; 7 radial magnetizing permanent magnetism bodies
The specific embodiment
Gearless elevator drag device of the present invention comprises permanent-magnet brushless DC electric machine, rope sheave 3, magnet stopper 1, brake disc 4, controller, power module, support etc., and its structural representation as shown in Figure 1.Rope sheave 3, brake disc 4 and rotor are coaxial, and are agreed with into an integral body.Across rope sheave 3 both sides, towing machine is drawing car and counterweight up-and-down movement thereof by the friction force between rope sheave 3 and the steel rope by steel rope for car and counterweight.Magnet stopper 1 is being controlled brake control lever 2, and brake control lever 2 is promoted to be pressed in tightly on the brake disc 4 by spring under the powering-off state, meets accident when avoiding having a power failure; Can overcome acting force of the spring after the energising of magnet stopper 1 control coil, push brake control lever 2 open, towing machine can normally be rotated.
Fig. 2 has shown the structural representation of brshless DC motor among the present invention, and for torque density, power density and the static torque that improves motor, rotor has adopted surperficial adhesive type radial magnetizing permanent magnetism body 7, and the armature loop of motor stator adopts concentrates winding.
Fig. 3 is the system schematic of elevator drag device.Whole drive system comprises that mainly major loop, driving circuit, current sample and rotating speed and position probing etc. partly form.Part among Fig. 3 in the frame of broken lines is the dsp system control desk.The sampled signal of voltage and current is connected with the A/D translation interface of system control panel; The output of rotor-position sensor is admitted to the QEP unit interface as speed and position feed back signal; 6 road PWM drive signals of DSP output are delivered to 6 IGBT chip for driving EXB841 respectively, provide driving voltage by them for IGBT.Major loop comprises rectifying circuit, filtering and current-limiting circuit, energy-dissipating brake circuit and electronics commutation circuit etc. among Fig. 3, as shown in Figure 4.
When the rotation of control motor, the rotor revolution is crossed 60 degree electric angles and is just changed stator conducting phase, average leading rotor 90 degree of the magnetic potential that allows stator winding produce, as shown in Figure 5.Motor left-hand revolution among Fig. 5, when the rotor field is in position shown in the figure, control IGBT elements T 1, T2 conducting, thereby make the positive mutually conducting of A, the negative mutually conducting of C, the stator magnetic potential that AC shown in the formation figure is conducted, leading rotor magnetic potential 90 degree allow motor produce the electromagnetic torque of left-hand revolution.When rotor rotates to when being conducted the magnetic potential same position with AB, control BC is conducted, and conducting just can be controlled the motor left-hand revolution so successively.In addition, because counter potential is a trapezoidal wave, in service need of motor are determined commutation constantly according to rotor-position sensor, and the electric current that injects square wave in stator winding just can produce constant electromagnetic torque.
Elevator drag device among the present invention can be set different kinematic velocitys with range ability according to elevator car position, allows elevator according to setting starting, the operation of retro-speed curve smoothing, and tq can adjust between 1 ~ 5 second for starting pick-up time; Td is the braking deceleration time, can adjust between second at 1. ~ 5S; Smooth operation speed is the motor rated speed of rotation.In the starting section, S word curve is regulated by p1, a1, p2.P1 representative starting beginning section acceleration/accel increment rate, this value is more little, and starting beginning section is slow more, feels steady more; A1 is a starting section acceleration/accel, and this value is more little, and the starting accelerating sections is slow more, feels steady more; P2 is starting knot speed section acceleration/accel reduced rate, and this value is more little, and the proceed-to-send section is slow more, feels steady more.The S word curve of retaining segment is regulated by p3, a2, p4.P3 is braking beginning section acceleration/accel absolute value increment rate, and this value is more little, and the beginning section of slowing down is slow more, feels steady more; A2 represents the braking section acceleration/accel, and this value is more little, and the braking deceleration section is slow more, feels steady more; P4 is braking knot speed section acceleration/accel absolute value reduced rate, and its value is more little, and the end of braking section is slow more, feels steady more.
7 segment decoders are installed on the controller, and when the towing machine system broke down, 7 segment decoders can show corresponding signal so that maintenance.
According to present embodiment, elevator drag device does not need to install gear or other speed reduction gearings, directly provides the torque that drives lift car, smooth adjustment car moving velocity with permanent-magnet brushless DC electric machine.Use the present invention and not only can reduce noise, improve comfort index, can also improve the efficient and the reliability of drag device.
Here the detailed explanation that has been center deployment with embodiments of the invention, the imbody of described optimal way or some characteristic, should be understood to this specification sheets only is to describe the present invention by the mode that provides embodiment, in fact on some details of forming, construct and using, can change to some extent, comprise the combination and the assembly of parts, these distortion and application all should belong in the scope of the present invention.

Claims (2)

1. a permanent magnetism brushless direct current motor electric gearless elevator drag device comprises permanent-magnet brushless DC electric machine, rope sheave, magnet stopper, brake disc, controller, and wherein, brake disc and rope sheave are installed on the rotor shaft of permanent-magnet brushless DC electric machine; Permanent-magnet brushless DC electric machine is made up of rotor and stator, and rotor surface is pasted the radial magnetizing permanent magnetism body, and stator adopts concentrates winding, is used to drive rope sheave, provides to drag the needed torque of car; Rope sheave, by and steel rope between friction moment traction car up-and-down movement; Brake control lever is controlled by magnet stopper, is used for allowing rope sheave stop operating under situations such as power failure; Controller is used to control the permanent-magnet brushless DC electric machine four quadrant running.
2. gearless elevator drag device according to claim 1, its middle controller is by being installed in the rotor-position sensor on the permanent-magnet brushless DC electric machine, determine rotor-position, speed, turn to, and according to the current of electric and the voltage signal of electric current, voltage sensor sampling, send pulse-width signal, regulate the service direction and the speed of motor.
CNB2007100573268A 2007-05-11 2007-05-11 Permanent magnetism brushless direct current motor electric gearless elevator drag device Expired - Fee Related CN100551807C (en)

Priority Applications (1)

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CNB2007100573268A CN100551807C (en) 2007-05-11 2007-05-11 Permanent magnetism brushless direct current motor electric gearless elevator drag device

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Application Number Priority Date Filing Date Title
CNB2007100573268A CN100551807C (en) 2007-05-11 2007-05-11 Permanent magnetism brushless direct current motor electric gearless elevator drag device

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CN101205038A true CN101205038A (en) 2008-06-25
CN100551807C CN100551807C (en) 2009-10-21

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104649087A (en) * 2013-11-20 2015-05-27 上海三菱电梯有限公司 Elevator control device
CN108004973A (en) * 2017-12-25 2018-05-08 深圳市威捷机电股份公司 The banister circuit of energy manual fluctuation restrictor bar when control has a power failure
WO2019196501A1 (en) * 2018-04-11 2019-10-17 佛山市顺德区金泰德胜电机有限公司 Permanent magnet synchronous gearless traction machine
CN113401772A (en) * 2016-06-15 2021-09-17 上海三菱电梯有限公司 Elevator traction machine
CN114906765A (en) * 2022-06-16 2022-08-16 苏州汇川控制技术有限公司 Elevator brake control method, device, equipment and storage medium

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104649087A (en) * 2013-11-20 2015-05-27 上海三菱电梯有限公司 Elevator control device
CN104649087B (en) * 2013-11-20 2016-06-15 上海三菱电梯有限公司 Elevator controlling device
CN113401772A (en) * 2016-06-15 2021-09-17 上海三菱电梯有限公司 Elevator traction machine
CN108004973A (en) * 2017-12-25 2018-05-08 深圳市威捷机电股份公司 The banister circuit of energy manual fluctuation restrictor bar when control has a power failure
CN108004973B (en) * 2017-12-25 2023-11-21 深圳市威捷机电股份公司 Barrier gate circuit capable of manually lifting and falling gate rod during power failure control
WO2019196501A1 (en) * 2018-04-11 2019-10-17 佛山市顺德区金泰德胜电机有限公司 Permanent magnet synchronous gearless traction machine
CN114906765A (en) * 2022-06-16 2022-08-16 苏州汇川控制技术有限公司 Elevator brake control method, device, equipment and storage medium
CN114906765B (en) * 2022-06-16 2023-11-21 苏州汇川控制技术有限公司 Elevator band-type brake control method, device, equipment and storage medium

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Application publication date: 20080625

Assignee: Hebei Motor Co.,Ltd.

Assignor: Tianjin University

Contract record no.: 2010120000040

Denomination of invention: Permanent magnetism brushless direct current motor electric gearless elevator drag device

Granted publication date: 20091021

License type: Exclusive License

Record date: 20100415

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Granted publication date: 20091021

Termination date: 20210511

CF01 Termination of patent right due to non-payment of annual fee