CN101204837A - Discarded high foaming plastics regeneration pelleting process - Google Patents

Discarded high foaming plastics regeneration pelleting process Download PDF

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Publication number
CN101204837A
CN101204837A CNA2007100308296A CN200710030829A CN101204837A CN 101204837 A CN101204837 A CN 101204837A CN A2007100308296 A CNA2007100308296 A CN A2007100308296A CN 200710030829 A CN200710030829 A CN 200710030829A CN 101204837 A CN101204837 A CN 101204837A
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China
Prior art keywords
compression
discarded
foaming
plastic
screw
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CNA2007100308296A
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Chinese (zh)
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CN101204837B (en
Inventor
申卫红
刘江明
瞿勇斌
申卫都
曾庆福
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DONGGUAN LANGUAN MECHANICAL EQUIPMENT Co Ltd
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DONGGUAN LANGUAN MECHANICAL EQUIPMENT Co Ltd
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Priority to CN200710030829A priority Critical patent/CN101204837B/en
Publication of CN101204837A publication Critical patent/CN101204837A/en
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Publication of CN101204837B publication Critical patent/CN101204837B/en
Expired - Fee Related legal-status Critical Current
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/395Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Abstract

The invention relates to a technological field of high molecular polymer recycling and granulation process, particularly the regeneration and granulation process of discarded high plastic foam. The process consists of impurity removal, artificial feeding, automatic grinding, automatic forced in-material, large screw and screw channel in-material, large screw variable distance first stage compression and exhaust, variable screw diameter second stage heating and compression, heating melting third stage variable screw bottom diameter compression, water vapor and residual gas elimination, fuses mass fourth compression, non stop screen changing and filtering, stripy extrusion, cooling setting, granulating and human metering package; the process has simple operation, convenience for scale, specialization of product, can greatly improve working and producing surroundings and operational safety, forms recycle market and promote environmental protection.

Description

Discarded high foaming plastics regeneration pelleting process
Technical field
The present invention relates to the recovery technology field of high molecular polymer, refer in particular to discarded high foaming plastics regeneration pelleting process.
Background technology
Plastic product is indispensable articles for use in people's daily life, as polybag, EPE foaming product, drink bottles, phone housing or the like, the scope of application is extensive, usage quantity is huge, and for satisfying articles for daily use and industrial products demand, the output of plastic product also increases day by day, and discarded plastic product is difficult to degraded, be discarded in every nook and cranny in the life by the people, contaminated environment is referred to as " white pollution ".Originally people solve for head it off adopts incinerating method, waste plastic is burned, but the plastics burning produces a large amount of dioxin (Dioxin), cause for the second time and pollute, after this people adopt the method for landfill, with the waste plastic landfill for fear of secondary pollution, but common waste plastic will the good centuries just can decompose disappearance, and effect is bad.
People adopted reclaiming to utilize method afterwards, not only reached environment protecting, for China of energy scarcity, had saved resource simultaneously.For common little foaming or the polyethylene that does not foam, polypropylene, thermoplasticity waste plastics such as polystyrene, it reclaims prilling flow process and is:
(1) waste plastic is collected, is classified;
(2) disintegrating machine is pulverized, is cleaned;
(3) common regeneration pelletizer is finished following steps:
By manually will be through the pulverizing material of step (2) hopper pan feeding from common regeneration pelletizer, pulverize material and be compressed into melting charge through common regeneration pelletizer screw rod heating and melting, melting charge is got rid of survival gas melt compressions once more such as water vapour through the regeneration pelletizer exhaust outlet, be strip from die head to extrude behind the screen filtration of common regeneration pelletizer;
(4) through cooling with cut into plastic grain; Human metering is packaged into bag.
For height foaming plastic refuse, its high magnification of 20~40 times foaming, its recovery prilling flow process is:
(1) waste gathering, classification;
(2) after disintegrating machine is pulverized, become the flocculence granule;
(3) regeneration pelletizer is finished following steps:
To pass through the helical stir forced feed of regeneration pelletizer hopper through the pulverizing material of step (2), pulverize material and be heated to 200 ℃~300 ℃ fusion low power compressions at the regeneration pelletizer screw rod, melting charge is got rid of survival gas through the exhaust outlet of regeneration pelletizer, fusion screw rod low power compression is once more extruded through being strip from die head behind the double-deck overall filter screen of 60~80 orders of regeneration pelletizer;
(4) through cooling with cut into plastic grain; Human metering is packaged into bag.
The high foamed plastic of EPE, be to be raw material by low density polyethylene, with the talcum powder is auxiliary material, the hard ester acid of hot injection monoglyceride additive, injecting the high pressure butane in molten condition is blowing agent, extrudes at 170 ℃~200 ℃ high pressure, forms plastic products loose, that foaming has certain elasticity of compression, form the foamed products of 20~40 times of volumetric expansions, generally foam about 25 times.
According to high foamed plastic characteristics, there is following problem in above-mentioned granulation:
(1) labour intensity is big, and height foams waste material after crushed, and volume further increases, and needs a dead lift after the pulverizing in the Granulation Equipments hopper, and because of the big density of volume is little, handling efficiency is low, carrying frequency height, and labour intensity is big.
(2) contaminated air, work situation is poor, and high foaming is in crushing process and the forced feed of comminutor spiral; produce a large amount of flocculence dust, fly at and be difficult to disappear the contaminated air environment in the air; especially be serious threat to direct labor's health, form incurable occupational disease easily.
(3) the comminutor feeding mouth must be pressed into mode with spiral, or manually to push with wooden stick is auxiliary, the ability feeding can not form " arch bridge " pan feeding fault to the little height foaming particle of density, and there are major safety risks in pan feeding continuously, and industrial accident takes place easily.
(4) the comminutor screw diameter is φ 110~φ 150, and compression ratio is no more than 10 times, much smaller than 25 times of the high foaming product of EPE; for keeping continuous production; have only the comminutor of minimizing die head discharge opening quantity, just can keep the pressure of molten plastic in the screw rod, form continuous strip discharging.
(5) few because of comminutor die head discharge opening; the pan feeding deficiency; cause molten plastic holdup time in screw rod too of a specified duration; in the screw slot plastics at high temperature fused state repeatedly by screw rod rotational shear, stirring; cause plastics decomposition, variable color, sex change easily; form pore, leakiness particulate material easily, product is difficult to the satisfied requirement that reuses.
(6) the energy consumption height, efficient is low, production cost is high.Even the big screw rod of φ 150, when producing the granulation of EPE scrap rubber bag, hourly output can reach more than 200 kilograms, and be used for the high foaming of EPE plastic granulating, because of loose waste material pan feeding difficulty, the screw rod feeding mouth is difficult to enter, functional section screw rod melting trough is vacant in a large number, and extrusion capacity is few, and hourly output is lower than 60 kilograms, if adopt φ 120 screw rods, output is lower, does not possess market value substantially, because of the production cost height, do not have advantage with new raw material on the price, be difficult to form recovery market.
Summary of the invention
Purpose of the present invention at the high foaming of EPE plastic waste the deficiencies in the prior art, provides a kind of simple to operate, and the output height is produced on a large scale, and has the height foaming waste plastic regeneration and granulation technology of market value.
Realize high foaming waste plastic regeneration and granulation technology by following proposal for reaching the present invention of this purpose:
Discarded high foaming plastics regeneration pelleting process may further comprise the steps,
(1) reclaim, high foaming plastic refuse is collected;
(2) removal of impurities is removed other plastics adjunct and bulk impurity with the height plastic refuse that foams;
(3) discarded foaming plastics regeneration comminutor occurred frequently is finished following steps:
(A) for the height foaming plastic refuse that reclaims, directly put into discarded foaming plastics regeneration comminutor hopper occurred frequently, breaker smashes high foamed plastic, and under the pressure of the square broken shear-blade of breaker and square quiet cutter, forces to be pressed in the screw channel space of big screw rod;
(B) the high foamed plastic that enters in the screw channel compresses (first order compression) through the screw rod displacement successively in discarded foaming plastics regeneration comminutor occurred frequently, reducing compression (second level compression), a large amount of gases in the loose plastics of steam vent eliminating, fusion compression (third level compression);
(C) after three grades of compressions, the high foamed plastic of fusion arrives deepens screw channel, screw channel disposes pin and stirs, the high foaming of fusion plastic pressure descends suddenly, this moment, the molten plastic temperature was more than 150 ℃, and water vapour and survival gas are released to overflow by foaming plastics regeneration comminutor steam vent discarded occurred frequently and discharge;
(D) molten plastic compresses (the 4th compression) once more after the exhaust, filters through two layer of 60~80 order stainless (steel) wire and forms melten gel, removes the granule impurity of melten gel remnants;
(E) melten gel after the filtration has bigger viscosity, extrudes continuously into strips from 37 φ 3 apertures of die head continuously;
(4) cut into the long granule of 2~6mm through water cooling setting, pelleter, the manual weighing is packaged into bag.
Described feeding mouth width is 250~350mm, length 450~500mm.
Described breaker is square shear-blade and the square quiet cutter that actuating unit drives, moving square shear-blade of breaking device and square fixed blade, moving square shear-blade rotatablely moves, 12 circumferential dislocation of cutting blade are arranged, during rotation and fixed blade is staggered finishes high foamed plastic and shear, and the pressure on moving square shear-blade plane is issued to and forces the pan feeding function, forces feed pressure can reach 50~100kg power.
The pressure that smashes of (A) step is 8,000~10,000 Kg/cm in the described step (3) 2, force feed pressure can reach 50~100kg/cm 2, the pan feeding screw diameter is φ 240cm.
(B) step pitch is reduced to 95cm from 180cm in the described step (3), finishes first order compression, and the screw rod external diameter is decreased to φ 120cm then, finishes the second level, third level compression.
The high foamed plastic of (C) step fusion arrives and deepens screw channel in the described step (3), and spiral groove depth is 70mm.
Described highly foaming polyethylene (being called for short EPE), high expanded polypropylene (being called for short EPP), highly foamed polystyrene (being called for short EPS).
The beneficial effect of technology of the present invention:
(1) this process using collection pulverizing, granulation are the production of machinery of one, and a people can operate, and labour cost is low, and the broken and continuous airtight operation of pan feeding can not produce cotton-shaped airborne dust, and production environment is good.
(2) three grades of compressions of pan feeding fusion, 45 times of total compression amounts, much larger than the expansion ratio of 25 times in EPE waste material, pan feeding is easy, and it is even to produce screw pressure, the production efficiency height, hourly output can reach 200~250kg
(3) breaker is the staggered shearing of square shear knife and square quiet cutter, square blade thickness is 20mm, under the slow-speed of revolution of 30r/min, high moment of torsion, EPE foaming waste material is ground into width for the particle less than 25mm, under the forced draught on cutting blade plane, very easily fills up spiral groove depth 70mm, the screw channel of helical pitch 180mm, and have elementary additional compression, and guarantee that the EPE waste material fills screw channel continuously and form compression, guarantee to extrude continuity and high yield
(4) screw rod adopts level Four compressions such as big reducing, big displacement; 45 times of first three grade decrements; frothing percentage much larger than 25 times in the high discarded object of EPE; and heating and melting combines with compression and carries out, the production efficiency height, and energy consumption is low; labour cost is low; labour intensity is low, has bigger market potential and practicality, is convenient to realize specialized, large-scale production.
(5) have the market potential of industrialization, form easily and reclaim market, help environmental protection and resource is utilized once more, brokenly carry out with the pan feeding sealing, production environment is greatly improved, and helps protecting industrial healthy, the environment of plant and handling safety.
Description of drawings
Accompanying drawing 1 is process chart of the present invention
The specific embodiment
Embodiment 1
The invention will be further described below in conjunction with accompanying drawing, sees shown in the accompanying drawing 1, and waste foamed plastic reclaimed prilling may further comprise the steps:
(1) the high foamed plastic of Fei Qi EEP;
(2) removal of impurities is removed other impurity with the high foamed plastic of discarded EPE that reclaims;
(3) discarded foaming plastics regeneration comminutor occurred frequently is finished following function:
(A) pulverizing, pan feeding; to shift through the discarded EPE foamed plastic of step (2) and put in the discarded foaming plastics regeneration comminutor hopper occurred frequently; to discard the high foaming of EPE molding powder by the breaker in the discarded foaming plastics regeneration comminutor hopper occurred frequently and be broken into bulk; breaker is that square shear knife and square quiet cutter combine; the thick 20mm of the cutter of square shear knife; under the slow-speed of revolution of 30r/min; square quiet cutter is broken into the big fragment of 25~35mm width with the waste foamed plastic polyethylene of sheet under high torque, is 50~100kg/cm in blade pressure 2Under the pressure effect, brute force is pressed in φ 240 screw slots;
(B) the high foaming of EPE fragment is big screw rod displacement compression through screw rod first order compression one, and big screw pitch becomes 95 from 180, and the screw channel width becomes 80 from 160, and footpath, the end is constant, and decrement is 2 times, is non-melt compression, but gas in the loose body in the exclusive segment waste material; Add hot compression, the screw rod external diameter becomes φ 120 from φ 240, the reducing compression, pitch is constant, and the footpath is constant at the bottom of the screw rod, decrement is 5.5 times, be second level compression, and heat fused, abundant residues gas is discharged in the loose body of EPE foaming thing, discharge from feeding mouth through the barrel wall gap, heating-up temperature is 160 ℃~220 ℃; Solid, viscous melt mixture enter third level compression section, the while heat fused, heating-up temperature is 180 ℃~240 ℃, and φ 120 is constant for the screw rod external diameter, and end footpath gradual change increases, decrement is 4.2 times, it is thick that this section solid is fused into fully, in accompany remaining gas, the water in the waste material turns to water vapour safely, height is pressed into exhaust section, and first, second and third grade compression total amount is 45 times;
(C) degasification section, the spiral groove depth sudden change is deepened 2 times, and high pressure thickness melten gel pressure descends suddenly, and under the pin stirring action, water vapour in the melten gel and survival gas are discharged from the steam vent of 50 * 180 areas.
(D) behind viscous melt emptying residual gas and the water vapour, enter fourth stage compression, also be closely knit compression section, screw rod external diameter and pitch are constant, and end footpath gradual change increases, decrement is 4 times, melt is entered filter and discharging die head, filter mechanism by mixing even under the pressure, with electronic mode no shutdown draping, with residual particles impurity in the double-deck 80 order stainless (steel) wire melt filtration;
(E) extrude through 37 φ apertures of die head then, the continuous discharging of die head aperture forms 37 circular thickness adhesive tape,
(4) immerse in the water cooling fast after, pelleter cuts into the particle that length is 2~6mm, through manually weighing, is packaged into the particle plastic raw materials.
The particle plastic product can be used for the EPE foaming machine once more to be used as raw material, produce the EPE foam package material, extensively just be used for furniture, five metals, electronics, electrical package, also can be used for liners such as case and bag, footwear, sofa, the adiabatic heat-insulation of air-conditioning pipe and other packing purposes.

Claims (7)

1. discarded high foaming plastics regeneration pelleting process is characterized in that: may further comprise the steps,
(1) reclaim, high foaming plastic refuse is collected;
(2) removal of impurities is removed other plastics adjunct and bulk impurity with the height plastic refuse that foams;
(3) discarded foaming plastics regeneration comminutor occurred frequently is finished following steps:
(A) for the height foaming plastic refuse that reclaims, directly put into discarded foaming plastics regeneration comminutor hopper occurred frequently, breaker smashes high foamed plastic, and under the pressure of the square broken shear-blade of breaker and square quiet cutter, forces to be pressed in the screw channel space of big screw rod;
(B) the high foamed plastic that enters in the screw channel compresses (first order compression) through the screw rod displacement successively in discarded foaming plastics regeneration comminutor occurred frequently, reducing compression (second level compression), a large amount of gases in the loose plastics of steam vent eliminating, fusion compression (third level compression);
(C) after three grades of compressions, the high foamed plastic of fusion arrives deepens screw channel, screw channel disposes pin and stirs, the high foaming of fusion plastic pressure descends suddenly, this moment, the molten plastic temperature was more than 150 ℃, and water vapour and survival gas are released to overflow by foaming plastics regeneration comminutor steam vent discarded occurred frequently and discharge;
(D) molten plastic compresses (the 4th compression) once more after the exhaust, filters through two layer of 60~80 order stainless (steel) wire and forms melten gel, removes the granule impurity of melten gel remnants;
(E) melten gel after the filtration has bigger viscosity, extrudes continuously into strips from 37 φ 3 apertures of die head continuously;
(4) cut into the long granule of 2~6mm through water cooling setting, pelleter, the manual weighing is packaged into bag.
2. discarded high foaming plastics regeneration pelleting process according to claim 1 is characterized in that: described feeding mouth width is 250~350mm, length 450~500mm.
3. discarded high foaming plastics regeneration pelleting process according to claim 1 is characterized in that: described breaker is square shear-blade and the square quiet cutter that actuating unit drives.
4. discarded high foaming plastics regeneration pelleting process according to claim 1 is characterized in that: the pressure that smashes of (A) step is 8,000~10,000 Kg/cm in the described step (3) 2, force feed pressure can reach 50~100kg/cm 2, the pan feeding screw diameter is φ 240cm.
5. discarded high foaming plastics regeneration pelleting process according to claim 1, it is characterized in that: (B) step pitch is reduced to 95cm from 180cm in the described step (3), finish first order compression, the screw rod external diameter is decreased to φ 120cm then, finishes the second level, third level compression.
6. discarded high foaming plastics regeneration pelleting process according to claim 1 is characterized in that: the high foamed plastic of (C) step fusion arrives and deepens screw channel in the described step (3), and spiral groove depth is 70mm.
7. discarded high foaming plastics regeneration pelleting process according to claim 1 is characterized in that: described high foamed plastic is a highly foaming polyethylene, high expanded polypropylene, highly foamed polystyrene.
CN200710030829A 2007-10-12 2007-10-12 Discarded high foaming plastics regeneration pelleting process Expired - Fee Related CN101204837B (en)

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Application Number Priority Date Filing Date Title
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CN101204837B CN101204837B (en) 2010-05-19

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CN101879766A (en) * 2010-05-31 2010-11-10 刘中华 Production process for environmental-friendly shoes
CN102147188A (en) * 2011-04-25 2011-08-10 张家港白熊科美机械有限公司 Film extruding machine
CN101805445B (en) * 2010-01-29 2012-01-25 成强 Chemical treating method for melt polycondensation high polymer old material regeneration
CN102785299A (en) * 2012-08-21 2012-11-21 六安市洁美再生物资回收有限公司 Polystyrene foam recovery granulating process
CN102837378A (en) * 2011-06-23 2012-12-26 富比食品包装有限公司 Recycling method and recycling device of market-recycled foam resin container
CN103481394A (en) * 2013-09-22 2014-01-01 苏州市湘园特种精细化工有限公司 Regenerated plastic granulation preparation method
CN105083697A (en) * 2014-05-14 2015-11-25 天津市佳威塑料制品有限公司 Tray and manufacturing method of tray
CN105164185A (en) * 2012-10-26 2015-12-16 全耐塑料公司 Method for granulating polymers and product produced by this method
WO2016095304A1 (en) * 2014-12-18 2016-06-23 江苏微赛新材料科技有限公司 Method and device for recycling foaming materials
CN105856456A (en) * 2016-04-28 2016-08-17 安徽省华晨塑业科技有限公司 Energy-saving regeneration process for waste foamed plastic
CN109910194A (en) * 2019-04-02 2019-06-21 佛山市高明爱博广告装饰材料有限公司 A kind of EPS pellet production system
CN110497552A (en) * 2018-05-16 2019-11-26 许喻婷 The small size automatic reclaiming machine and recovery method of stone paper products
CN110883974A (en) * 2018-09-07 2020-03-17 昆明昊拜农业科技有限公司 Method for recycling and granulating waste agricultural films
CN111300681A (en) * 2020-03-13 2020-06-19 江苏丽洋新材料股份有限公司 Method for recycling and granulating high-fluffiness low-molecular-weight flocculent fibers
CN112405939A (en) * 2020-11-07 2021-02-26 江苏特伟尔斯新材料有限公司 Waste foamed plastic recycling process
CN113334631A (en) * 2021-06-08 2021-09-03 宿迁华拓新材料有限公司 Production process of high-density environment-friendly flame-retardant pearl cotton

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CN101879766A (en) * 2010-05-31 2010-11-10 刘中华 Production process for environmental-friendly shoes
CN102147188A (en) * 2011-04-25 2011-08-10 张家港白熊科美机械有限公司 Film extruding machine
CN102837378A (en) * 2011-06-23 2012-12-26 富比食品包装有限公司 Recycling method and recycling device of market-recycled foam resin container
CN102785299A (en) * 2012-08-21 2012-11-21 六安市洁美再生物资回收有限公司 Polystyrene foam recovery granulating process
CN105164185B (en) * 2012-10-26 2017-10-03 全耐塑料公司 Polymer prills method and the product for originating from this method
CN105164185A (en) * 2012-10-26 2015-12-16 全耐塑料公司 Method for granulating polymers and product produced by this method
US10189970B2 (en) 2012-10-26 2019-01-29 Compagnie Plastic Omnium Method for granulating polymers and product produced by this method
CN103481394A (en) * 2013-09-22 2014-01-01 苏州市湘园特种精细化工有限公司 Regenerated plastic granulation preparation method
CN105083697A (en) * 2014-05-14 2015-11-25 天津市佳威塑料制品有限公司 Tray and manufacturing method of tray
WO2016095304A1 (en) * 2014-12-18 2016-06-23 江苏微赛新材料科技有限公司 Method and device for recycling foaming materials
CN105856456A (en) * 2016-04-28 2016-08-17 安徽省华晨塑业科技有限公司 Energy-saving regeneration process for waste foamed plastic
CN110497552A (en) * 2018-05-16 2019-11-26 许喻婷 The small size automatic reclaiming machine and recovery method of stone paper products
CN110883974A (en) * 2018-09-07 2020-03-17 昆明昊拜农业科技有限公司 Method for recycling and granulating waste agricultural films
CN109910194A (en) * 2019-04-02 2019-06-21 佛山市高明爱博广告装饰材料有限公司 A kind of EPS pellet production system
CN111300681A (en) * 2020-03-13 2020-06-19 江苏丽洋新材料股份有限公司 Method for recycling and granulating high-fluffiness low-molecular-weight flocculent fibers
CN112405939A (en) * 2020-11-07 2021-02-26 江苏特伟尔斯新材料有限公司 Waste foamed plastic recycling process
CN113334631A (en) * 2021-06-08 2021-09-03 宿迁华拓新材料有限公司 Production process of high-density environment-friendly flame-retardant pearl cotton

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