Summary of the invention
The purpose of this invention is to provide a kind of dynamic pressure flexible simulation ink making machine by the single-chip microcomputer Based Intelligent Control, it can emulation reproduce artificial rub-down ink characteristic, realizes the fine gtinding of dynamic pressure flexible state China ink heavy stone used as an anchor, and intelligentized operation control.
Realize that the technical scheme that purpose of the present invention is taked is: by motor-driven mechanical part with by the single-chip microcomputer governor circuit is that the electronic control part of main body constitutes technical scheme of the present invention.
The formation of mechanical part: mainly by gate-type crossbeam (5), inkstone (8), top panel (11), lower shoe (13), motor (22), cabinet (31), ink suction pump (24) and the ink tube formations such as (26) of the afterburning Luo select (1) of rotating guide shaft column (4), guide shaft Upright post base (10), energizing spring (3), returning spring (7), tubulose, band guide pin bushing; Guide shaft column and guide shaft Upright post base are anchored on the top panel, returning spring is set in guide shaft column bottom, on be gate-type crossbeam (5), be set with energizing spring on the gate-type crossbeam, the afterburning Luo select of tubulose is contained in guide shaft column upper end, inkstone is connected fastening with motor by holder inkstone dish, or motor is loaded on and rotatablely singly carries on the back on the motor block set and press from both sides black frame and be connected; Ink suction pump places between top panel and the lower shoe, and lower shoe and cabinet are connected and fixed, and ink tube turnover ozzle is on panel, and black heavy stone used as an anchor is fixed in the folder China ink frame on the gate-type crossbeam.
Mechanical part also comprises: electron pressure beacon light (2) is loaded on the gate-type crossbeam (5).The fastening inkstone of four hearts location holder inkstone dish.Holder inkstone dish places on the top panel by the elastic bearing wheel.Top panel is connected by distance bolt with lower shoe.Below the returning spring cover, fastening circle (9) is arranged.Electronic control part places the inside between top panel and the lower shoe.With spring Luo select (15) whole movement is fixed in the cabinet.Xie Motai (33) is arranged on panel.
Electronic control part:
By single-chip microcomputer the routine data that each functional unit circuit of master control borad provides is stored computing and control; Offer the operating voltage of each functional unit circuit and motor, ink suction pump by multi-channel switch power; Preset program instruction by the operation of the button actuating motor of the keypad that liquid crystal display is housed; Liquid crystal display is to the complete demonstration of instruction; The pressure stage color separation light indication of the electron pressure beacon light of band independent current source to selecting.
RSR global switch power supply offers motor, ink suction pump DC+24V voltage, supply with the adjustable three-terminal voltage-stabilizing of Lm338K DC+24V simultaneously, resupply three-terminal voltage-stabilizing 7812 to 7805 input voltages, 7805 output voltage is DC+5V, supply with single-chip microcomputer, LCD LCDs operating voltage, the base chip is as Time Calculation and the operation control of ATMEGA16/16L when having independent current source DS1302; Button is then finished input, output, interruption, the execution of ATmega16/16L to the predetermined control instruction, and DC+5V provides the operating voltage of buzzer simultaneously.
Concrete connected mode: output 2 pin of three-terminal voltage-stabilizing Lm338K connect main motor, through TIP122-1 compound transistor base stage through resistance R
327 pin that connect single chip computer AT mega16/16L, 3 pin of Lm338K connect the blotting motor through compound transistor TIP122-2 base stage and resistance R
433 pin that connect ATmega16/16L, 1 pin of Lm338K connects lower end 1,2,3 contacts, and 1 contact connects the intermediate contact 2 of three-terminal voltage-stabilizing 7805,7812, enters 7805 3 node output+5V voltages, the VDD that connects LCDs LCD simultaneously passes through buzzing and resistance R simultaneously
526 pin that connect ATMEGA16/16L; 7805 1 pin and 7812 3 pin tie points 4 through electric capacity 105 and 7812 1 pin output node 5 through electric capacity 105 with after two 105 negative pole is connected, be connected with 7812 2 pin simultaneously, get back to that the negative pole of RSR is capable to become the loop; Centre 1 pin of Lm338K connects adjustable resistance R
6, R
7, R
81,2,3 connections, R
7The other end connect the input point of 8050A, GND is connected with 1 pin of LCDs LCD then.Node 1 and adjustable resistance R that Lm338K comes out
6After the connection, link to each other with 7805 intermediate point 2 and GND simultaneously and become the loop, the base stage of 8050A is through resistance R
1Be connected with the PC3 (25 pin) of ATmega16/16L, the base stage of 8050B is through resistance R
2Link to each other with the PC2 (24 pin) of ATmega16/16L, 21,22,23,35,36,37,38,39,40 pin of ATmega16/16L are connected with the respective point of keypad.Output 7SCLK, the 6L/O of the DS1302 of assembled unit links to each other with 29,28 pin of ATMEGA16/16L respectively; (positive pole of main motor is connected with 2 pin of Lm338K, and both positive and negative polarity links to each other with bypass 4001; The negative pole of main motor M 1 connects the output of TIP122-1 base stage, through resistance R
3Be connected with 27 pin of ATmega16/16L, the anodal splicing ear that directly connects RSR24V+ of ink suction pump, ink suction pump motor M 2 negative poles are exported through resistance R through the TIP122-2 base stage
4Be connected with 33 pin of ATmega16/16L.The output of 8050A, 8050B and R
6Output-parallel connect the back and be connected with GND, the output of while M1 motor, M2 ink suction pump motor is connected with GND respectively with behind the output-parallel of TIP122-1, TIP122-2.
Mechanical part is controlled by electronic control system in the complete machine of the present invention.Electronic control system is an automatic or manual to the intelligent automatic operation control method of ink-grinding machine.
The present invention adopts two guide shaft column gate-type beam structures, 4 black frames of folder of dress adjustable position on this crossbeam, but the black heavy stone used as an anchor that clamping is 44 liang, reach the multiplication effect that black heavy stone used as an anchor grinds benefit, synergy saves time, 4 black heavy stones used as an anchor be can use as required simultaneously when the China ink heavy stone used as an anchor grinds, also can free, the practicality of being more convenient for be selected only with two; The inkstone that grinds simultaneously based on many black heavy stones used as an anchor is the stressed supporting of non-single-point, three grades of elastic recovery supporting structures (promptly 15,21,25) have been adopted in stressed supporting, by fixed electrical machinery three wear spring Luo select respectively, 4 resiliency supported rollers of supporting bracket inkstone dish, wear spring Luo select and finish for 4 of support movement base plate, guaranteed that stress balance is reliable, avoids holding in the palm the inclination tilting of inkstone dish and the equipoise of whole movement when black heavy stone used as an anchor application of force state.Because the energizing spring on the guide shaft column adopts different coefficient of elasticity designs with returning spring, make elastic force with displacement, the power of energizing spring is greater than returning spring, in different pressures section zone, with energizing spring is that the application of force system of the main application of force and the stressed system of three grades of elastic recoverys supportings all keep the static pressure poised state, remain in the inkstone rotating operation that straight and even pressure contacts at black heavy stone used as an anchor and inkstone, the trickle consumption of China ink heavy stone used as an anchor, finish and the dynamic pressure flexible when guaranteeing that black heavy stone used as an anchor grinds is replied the reliability service of poised state, realized the purpose of emulation, electronic control system has then realized the purpose of intelligent control.
Description of drawings
The invention will be further described below in conjunction with drawings and Examples
Fig. 1 is flexible simulation ink making machine of the present invention (two column) embodiment 1 a structural representation front view.
Fig. 2 schemed for Fig. 1 overlook (showing).
Fig. 3 is Fig. 2 II-II cutaway view.
Fig. 4 is Fig. 1 I-I cutaway view.
Fig. 5 is a flexible simulation ink making machine keyboard schematic diagram of the present invention.
Fig. 6 is flexible simulation ink making machine of the present invention (single column) embodiment 2 structural representation front views.
Fig. 7 is the vertical view of Fig. 6.
Fig. 8 is the control formula keyboard schematic diagram of embodiment 2.
Fig. 9 is electronic control system circuit theory diagrams of the present invention.
Among the figure, the afterburning bolt of 1-tubulose, 2-electron pressure beacon light, the 3-energizing spring, 4-guide shaft column, 5-gate-type crossbeam, 6-China ink heavy stone used as an anchor, 7-returning spring, 8-inkstone, 9-returning spring fastening circle, 10-(rotate and open) guide shaft seat, 11-top panel, 12-electronic control system parts, 13-lower shoe, 14-distance bolt, the 15-movement supports wears spring bolt, 16-base horizontal adjusting Luo bolt, 17-keypad, 18-keypad binding post, 19-LCDs, 20-button, the 21-motor is worn spring bolt, 22-motor, 23-inkstone holder inkstone dish, the 24-ink suction pump, 25-holder inkstone dish elastic bearing wheel, 26-ink tube turnover ozzle, 27-presss from both sides black frame, 28-electronic control system binding post, 29-power switch, the 30-hinge is opened cabinet side board, 31-(side opening) cabinet, and 32-is the guide shaft seat fixedly, the 33-disc of having a rest, the rotatable single back of the body motor block set of 34-, 35-in-line motor axle bed, 36-rotating beam, 37-motor outer cover, 38-inkstone holder inkstone dish spring bolt.
Embodiment 1:
Shown in Fig. 1-5, the consisting of of flexible simulation ink making machine of the present utility model: by motor-driven mechanical part with by the single-chip microcomputer governor circuit is that the electronic control part of main body constitutes technical scheme of the present invention.
The formation of mechanical part:
Mainly by the formations such as gate-type crossbeam 5, inkstone 8, top panel 11, lower shoe 13, motor 22, casing 31, ink suction pump 24 and ink tube of the afterburning bolt of rotating guide shaft column 4, guide shaft Upright post base 10, energizing spring 3, returning spring 7, tubulose (also available miniature jack replaces) 1, band guide pin bushing.Mechanical part also comprises: be loaded on the electron pressure beacon light 2 on the gate-type crossbeam 5, inkstone holder inkstone dish 23 with the elastic bearing wheel 25 that holder inkstone dish is connected, connects the distance bolt 14 of top panel and lower shoe, fastening circle 9 below the returning spring cover, and each connector of connection usefulness etc.
Connect and installation: reach rotating guide shaft Upright post base 10 fixedly guide shaft Upright post base 32 connects the diagonal position that is anchored on square top panel 11 with bolt, termination screw guide shaft column 4 is loaded on 10, in the 32 guide shaft seats, and tighten the fastening screw, the fastening circle 9 of packing into from screw guide shaft column 4 tops, termination, column returning spring 7, the two ends band is along the gate-type crossbeam 5 of guide pin bushing, energizing spring 3, screw in the afterburning bolt 1 of tubulose again at guide shaft column top, electron pressure beacon light 2 is loaded on gate-type crossbeam 5 both sides reserved locations, ink suction pump is passed in and out ozzle be loaded on top panel 11 precalculated positions, lifting Xie Motai is loaded on the precalculated position of top panel 11.
Dress is worn spring bolt 21 in lower shoe 13 precalculated positions, and fixed electrical machinery 22, and ink suction pump 24, the electronic control system of packing into simultaneously parts 12, with the top panel 11 that assembled with top, and the lower panel 13 usefulness distance bolts that assemble the lower panel parts are fastening, this moment, motor shaft head stretched out top panel 11, holder inkstone dish resiliency supported wheel 25 is loaded on the precalculated position at the holder inkstone dish back side, to ask inkstone dish 23 to be loaded on motor 22 spindle noses, and fastening holder inkstone dish lock-screw, more prefabricated inkstone 8 is anchored on the holder inkstone dish 23.With spring bolt 15 whole movement is fixed in the square box 31 of with gemel opening first.The side plate 30 inner faces dress keypad 17 of cabinet opening one side, private cable 34 with two ends band interface connects the binding post 18 of electronic control system and the interface 28 of keypad, with the machine inner cable motor, ink suction pump, power switch are connected with corresponding interface on the master control borad, at last black heavy stone used as an anchor are anchored in the folder China ink frame 27 that is contained in gate-type crossbeam 5 (black heavy stone used as an anchor does not contact with inkstone).Constitute the very imitative ink-grinding machine of inkstone rotary type flexibility of provided with motor at lower thus.
Electronic control part:
By single-chip microcomputer the routine data that each functional unit circuit of master control borad provides is stored computing and control; Offer the operating voltage of each functional unit circuit and motor ink suction pump by multi-channel switch power; Preset program instruction by the operation of the button actuating motor of the keypad that liquid crystal display is housed; Liquid crystal display is to the complete demonstration of instruction; The pressure stage color separation light indication of the electron pressure beacon light of band independent current source to selecting.
RSR global switch power supply offers motor, ink suction pump DC+24V voltage, supply with the adjustable three-terminal voltage-stabilizing of Lm338K DC+24V simultaneously, RSR supplies with three-terminal voltage-stabilizing 7812 to 7805 input voltages, 7805 output voltage is DC+5V, supply with single-chip microcomputer, LCD LCDs operating voltage, it is direct current+18V that the DC+24V principal voltage that global switch power supply RSR provides is satisfied the level step-down through adjustable voltage regulation unit circuit, + 12V, + 5V, + 3V, and the global switch power supply that becomes the multi-channel DC power voltage supply makes up, governor circuit to single-chip microcomputer is provided, liquid crystal display, time chip, and electric machine speed regulation, the supply of ink suction pump operating voltage.The base chip is as Time Calculation and the operation control of ATmega16/16L when having independent current source DS1302; Button is then finished ATmega16/16L provides buzzer simultaneously to input, output, interruption, execution, the DC+5V of predetermined control instruction operating voltage.
Concrete connected mode: as shown in Figure 9: output 2 pin of three-terminal voltage-stabilizing Lm338K connect main motor, through TIP122-1 compound transistor base stage through resistance R
327 pin that connect single chip computer AT mega16/16L, 3 pin of Lm338K connect the blotting motor through compound transistor TIP122-2 base stage and resistance R
433 pin that connect ATmega16/16L, 1 pin of Lm338K connects lower end 1,2,3 contacts, and 1 contact connects the intermediate contact 2 of three-terminal voltage-stabilizing 7805,7812, enters 7805 3 node output+5V voltages, the VDD that connects LCDs LCD simultaneously passes through buzzing and resistance R simultaneously
526 pin that connect ATmega16/16L; 7805 1 pin and 7812 3 pin tie points 4 through electric capacity 105 and 7812 1 pin output node 5 through electric capacity 105 with after two 105 negative pole is connected, be connected with 7812 2 pin simultaneously, get back to that the negative pole of RSR is capable to become the loop; Centre 1 pin of Lm338K connects adjustable resistance R
6, R
7, R
81,2,3 connections, R
7The other end connect the input point of 8050A, GND is connected with 1 pin of LCDs LCD then.Node 1 and adjustable resistance R that Lm338K comes out
6After the connection, link to each other with 7805 intermediate point 2 and GND simultaneously and become the loop, the base stage of 8050A is through resistance R
1Be connected with the PC3 (25 pin) of ATmega16/16L, the base stage of 8050B is through resistance R
2Link to each other with the PC2 (24 pin) of ATmega16/16L, 21,22,23,35,36,37,38,39,40 pin of ATmega16/16L are connected with the respective point of keypad.Output 7SCLK, the 6L/O of the DS1302 of assembled unit links to each other with 29,28 pin of ATmega16/16L respectively; (positive pole of main motor is connected with 2 pin of Lm338K, and both positive and negative polarity links to each other with bypass 4001; The negative pole of main motor M 1 connects the output of TIP122-1 base stage, through resistance R
3Be connected with 27 pin of ATmega16/16L, the anodal splicing ear that directly connects RSR24V+ of ink suction pump, ink suction pump motor M 2 negative poles are exported through resistance R through the TIP122-2 base stage
4Be connected with 33 pin of ATmega16/16L.The output of 8050A, 8050B and R
6Output-parallel connect the back and be connected with GND, the output of while M1 motor, M2 ink suction pump motor is connected with GND respectively with behind the output-parallel of TIP122-1, TIP122-2.
Embodiment 2:
Shown in Fig. 6-8, main composition is substantially the same manner as Example 1, and different is to put on the motor, the very imitative ink-grinding machine of the flexibility that black heavy stone used as an anchor rotates.Rotatable single back of the body motor block set 34 (cancellation gate-type crossbeam), in-line motor axle bed 35, rotating beam 36 have been increased on the structure, motor outer cover 37, inkstone holder inkstone dish spring bolt 38 etc., in-line motor axle bed 35 is loaded on the rotating beam 36, pressing from both sides black frame also is loaded on the rotating beam, motor outer cover 37, inkstone holder inkstone dish is connected with spring bolt 38 with panel 11.Electronic control circuit is identical with embodiment 1.
Manual operation control when above-mentioned two embodiment work:
This machine is connected power supply, and red light is bright on the keypad, and each functional unit of master control borad powers on and is in pre-duty, and the manual initial interface of liquid crystal display shows: calendar, manually, motor closes, 1 at a slow speed, blotting closes, and waits for enabled instruction.
At this moment, adjust guide shaft column top band along the afterburning Luo select of tubulose, select required pressure to make that black heavy stone used as an anchor and inkstone are straight and even to be contacted, the bright lamp of electron pressure beacon light is indicated selected pressure stage zone, and green light is gently pressed, and presses in the amber light, red light weight, the China ink heavy stone used as an anchor contacts with inkstone pressure, and system still is in the pre-duty of static pressure balance, and motor does not start.
Press start key, motor band pressure loading starting operation then, to transfer green light to bright for red light on the keypad, liquid crystal display shows that manually motor leaves, and 1 at a slow speed, blotting closes, and black heavy stone used as an anchor grinds and finishes, in the time of need stopping by stop key, then motor is out of service, and liquid crystal display shows that manually, motor closes, blotting closes, and 1 at a slow speed, initial interface, end ring behind the buzzer delayed alarm this moment, and red light is bright on the keypad, and the manual operation operation is finished.Ink tube is dipped in the good prepared Chinese ink liquid level of mill again, opens by blotting, it is standby that fresh prepared Chinese ink gets final product sucking-off, just can carry out the rub-down ink second time by start key again.
Automatic operation control when above-mentioned two embodiment work:
Press automatic key, liquid-display screen and show operation initial interface automatically: calendar, regularly 1, automatically, start, _ _ time separately; _ _ time _ _ minute pass; motor closes; blotting closes; this moment, the word bit mouse that flashes flashed at the interface word bit; key during at first by the school; again by " ← " key that moves to left; and " → " key that moves to right; the move to left key and the key that moves to right is that the word bit mouse is expert at and circulation shifting bond(s) in the ranks; the mouse that will glimmer moves on to the capable position of calendar; successively per year; month; day; week; word bit when carrying out the school; mouse glimmers on word bit to be determined, increases key by " ↑ " again and " ↓ " reduces key, increases key and reduce the increase and decrease of key for the numeral that will determine when this word bit; calendar is shown that the diurnal on days be transferred to required setting is provided with during word bit; date is the same day that maybe need be provided with today, calendar than the time intact after, order is pressed timing key; timing key can be finished 1-9 time setting successively; mouse flashes in timing 1, and be provided with for the first time from timing 1 beginning this moment, and the inferior switching on and shutting down time of this timing is set afterwards again; _ _ time _ _ separately; _ _ time _ _ minute pass, setting is finished, and then determines the setting of this time by acknowledgement key; determine the speed of service of this time setting simultaneously by speed selection key; 1 at a slow speed, 2 middling speeds, and 3 is quick; press start key again; this moment on the predetermined date of operation automatically; time; speed; the setting of switching on and shutting down time is finished and is confirmed, and liquid crystal display is returned to automatic operation initial interface, and clock continues by the good time walking in school; when arriving set moment of this time; motor will start operation automatically, finish the operation of this time setting, and shut down constantly in the shutdown that is provided with; buzzing is reported to the police, and ring is ended in the time-delay back.Be the red light indication during shutdown on the keyboard, power cutoff then red light goes out, and full machine electricity is down shut down.