CN101190586A - Wear-resistant lining plate and vulcanization preparation process thereof - Google Patents
Wear-resistant lining plate and vulcanization preparation process thereof Download PDFInfo
- Publication number
- CN101190586A CN101190586A CNA2006101497356A CN200610149735A CN101190586A CN 101190586 A CN101190586 A CN 101190586A CN A2006101497356 A CNA2006101497356 A CN A2006101497356A CN 200610149735 A CN200610149735 A CN 200610149735A CN 101190586 A CN101190586 A CN 101190586A
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- Prior art keywords
- plate
- ceramic
- steel plate
- rubber
- liner
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- 238000002360 preparation method Methods 0.000 title claims abstract description 7
- 238000004073 vulcanization Methods 0.000 title abstract 2
- 239000000919 ceramic Substances 0.000 claims abstract description 32
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 26
- 239000010959 steel Substances 0.000 claims abstract description 26
- 238000005520 cutting process Methods 0.000 claims abstract description 6
- 239000012459 cleaning agent Substances 0.000 claims abstract description 4
- 239000011230 binding agent Substances 0.000 claims description 14
- 230000001680 brushing effect Effects 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 12
- 238000005987 sulfurization reaction Methods 0.000 claims description 6
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 claims description 5
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 claims description 5
- 238000005260 corrosion Methods 0.000 claims description 5
- 230000007797 corrosion Effects 0.000 claims description 5
- 238000001035 drying Methods 0.000 abstract description 5
- 239000000853 adhesive Substances 0.000 abstract 2
- 230000001070 adhesive effect Effects 0.000 abstract 2
- 238000004140 cleaning Methods 0.000 abstract 2
- 239000011248 coating agent Substances 0.000 abstract 1
- 238000000576 coating method Methods 0.000 abstract 1
- 239000012535 impurity Substances 0.000 abstract 1
- 239000000463 material Substances 0.000 description 4
- 239000013043 chemical agent Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 229910000851 Alloy steel Inorganic materials 0.000 description 2
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 2
- 238000005188 flotation Methods 0.000 description 2
- 238000013467 fragmentation Methods 0.000 description 2
- 238000006062 fragmentation reaction Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229910052700 potassium Inorganic materials 0.000 description 2
- 239000011591 potassium Substances 0.000 description 2
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- 229910001037 White iron Inorganic materials 0.000 description 1
- 239000003082 abrasive agent Substances 0.000 description 1
- 229910001566 austenite Inorganic materials 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 150000001844 chromium Chemical class 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 229910000734 martensite Inorganic materials 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 238000005482 strain hardening Methods 0.000 description 1
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- Laminated Bodies (AREA)
Abstract
The invention discloses a wear-resistant lining plate and a vulcanization preparation process thereof, wherein the lining plate consists of a ceramic plate, a rubber plate and a steel plate, and is prepared by the following steps: 1) the ceramic linings with fixed sizes are placed and pasted evenly by using the paster, the surface of the lining plate is cleaned by using a cleaning agent until no impurities exist, and the adhesive is uniformly coated after the lining plate is dried. 2) Cutting the rubber plate according to the size, cleaning, drying, then pasting the ceramic lining plate which is well aligned with the rubber plate together, and putting the ceramic lining plate into a cold press, so that the rubber plate and the ceramic plate are firmly bonded into a whole. 3) Cleaning the surface of the steel plate with the same size, uniformly coating 252 adhesive on the surface of the steel plate, and aligning and attaching the steel plate and the processed rubber ceramic plate after drying. 4) And placing the liner plate subjected to the bonding treatment in the center of a hot plate of a vulcanizing machine to vulcanize the three plates into a whole.
Description
Technical field
The present invention relates to a kind of fragmentation, grinding, conveying, flotation, pulverizing industry machine for producing tool equipment and manufacturing process technology field, particularly a kind of abrasion-proof backing block and vulcanizing preparation technique thereof.
Background technology
Liner plates mechanically such as the fragmentation of industrial trade extensive uses such as coal, metallurgy, mine, electric power, building materials, refractory material, the energy, powder process, flotation, conveying are main wearing terrains.Mainly contain several single metal material such as potassium steel, multi-element low alloy steel, Cr series white cast iron at present at the used liner material quality of China's every profession and trade.Potassium steel realize austenite to martensitic solid-state phase changes and work hardening just can be given full play to its wearability, but yield strength is low, easily produces plastic flow only under high load capacity, high impact stresses; The macrohardness of multi-element low alloy steel because hardness is low, can not be resisted being pressed into and paddling of abrasive material about HRC40, in use the surface produces a large amount of cutting and flow low-cycle fatigue, so wearability is bad; Though chromium series cast iron is wear-resisting, heat-resisting, corrosion resistance and good, the plasticity and toughness difference ruptures easily.
Goal of the invention:
The present invention aims to provide and a kind ofly can satisfy the instructions for use that various burn into wearing and tearing etc. meet all kinds machinery abrasion-proof backing block under the operating mode, abrasion-proof backing block and vulcanizing preparation technique thereof with long service life.
Summary of the invention
The present invention is achieved through the following technical solutions:
It is made up of ceramic wafer (1), rubber slab (2), steel plate (3) three parts.Ceramic wafer is fixed on the rubber slab top by binder, forms the rubber ceramic wafer, and steel plate is fixed on the rubber slab below by binder, and the three is compound under sulfurization to be one.
In technique scheme, its main component of employed rubber slab is the SBR butadiene-styrene rubber.
In technique scheme, the cleaning agent that is used to clean rubber slab ceramic wafer and steel plate is a 120# gasoline.
In technique scheme, bind the three plates preheating pressurization in vulcanizer after finishing, be 1-3 minute preheating time, and its curing temperature is 143-147 ℃, and cure time is 36-38 minute, and sulfide stress is 7.3-7.8Mpa.
Process controllability of the present invention is strong, and cost is low, the yield rate height, and the quality of production is stable.
Preparation technology of the present invention carries out according to following steps,
1) processing of ceramic liner: the ceramic liner that uses paster will fix size is put and is pasted together, and matsurface upwards.Another side is to use 120# gasoline to clean liner surface to free from admixture, cleans the even brushing binder in dry back 2 times, treats the 2nd time binder of fully dry back brushing.Whole process keeps the liner surface drying neatly, not contain oil stain, moisture, foreign material and chemical agent.
2) processing of rubber slab: use the rubber slab of the good main component of the close property of matter as the SBR butadiene-styrene rubber, clean by size cutting offset plate and with 120# gasoline, align the ceramic lining plate of handling well after to be dried and fit together and put into cold press, making its offset plate and ceramic wafer good bond is one.
3) processing of steel plate: the surface of steel plate corrosion that size conforms to is cleaned out, and use 120# gasoline to clean surface of steel plate 2-3 time, then at the even brushing binder of surface of steel plate, back to be dried aligns with the rubber ceramic wafer of having handled well and fits together.
4) sulfuration: the liner plate that applying is handled well is put in vulcanizer hot plate center, and hot plate closes up the back preheating and filled it up with pressure in 1-3 minute, and filling it up with the pressure time is 1-3 minute.Curing temperature is transferred to 143-147 ℃, and sulfide stress transfers to 7.3-7.8Mpa, vulcanizes with this understanding after 36-38 minute and finishes.
The specific embodiment:
Below in conjunction with example the specific embodiment of this invention is described, but not as the restriction to summary of the invention:
Embodiment 1
1) processing of ceramic liner: the ceramic liner that uses paster will fix size is put and is pasted together, and matsurface upwards.Another side is to use 120# gasoline to clean liner surface to free from admixture, cleans the even brushing binder in dry back 2 times, treats the 2nd time binder of fully dry back brushing.Whole process keeps the liner surface drying neatly, not contain oil stain, moisture, foreign material and chemical agent.
2) processing of rubber slab: use the rubber slab of the good main component of the close property of matter as the SBR butadiene-styrene rubber, clean by size cutting offset plate and with 120# gasoline, align the ceramic lining plate of handling well after to be dried and fit together and put into cold press, making its offset plate and ceramic wafer good bond is one.
3) processing of steel plate: the surface of steel plate corrosion that size conforms to is cleaned out, and use 120# gasoline to clean surface of steel plate 3 times, then at the even brushing binder of surface of steel plate, back to be dried aligns with the rubber ceramic wafer of having handled well and fits together.
4) sulfuration: the liner plate that applying is handled well is put in vulcanizer hot plate center, and hot plate closes up the back preheating and filled it up with pressure in 2 minutes.Curing temperature is transferred to 145 ℃, and sulfide stress transfers to 7.5Mpa, vulcanizes with this understanding after 37 minutes and finishes.
Embodiment 2
1) processing of ceramic liner: the ceramic liner that uses paster will fix size is put and is pasted together, and matsurface upwards.Another side is to use 120# gasoline to clean liner surface to free from admixture, cleans the even brushing binder in dry back 2 times, treats the 2nd time binder of fully dry back brushing.Whole process keeps the liner surface drying neatly, not contain oil stain, moisture, foreign material and chemical agent.
2) processing of rubber slab: use the rubber slab of the good main component of the close property of matter as the SBR butadiene-styrene rubber, clean by size cutting offset plate and with 120# gasoline, align the ceramic lining plate of handling well after to be dried and fit together and put into cold press, making its offset plate and ceramic wafer good bond is one.
3) processing of steel plate: the surface of steel plate corrosion that size conforms to is cleaned out, and use 120# gasoline to clean surface of steel plate 2 times, then at the even brushing binder of surface of steel plate, back to be dried aligns with the rubber ceramic wafer of having handled well and fits together.
4) sulfuration: the liner plate that applying is handled well is put in vulcanizer hot plate center, and hot plate closes up the back preheating and filled it up with pressure in 3 minutes.Curing temperature is transferred to 146 ℃, and sulfide stress transfers to 7.4Mpa, vulcanizes with this understanding after 36 minutes and finishes.
Claims (1)
1. abrasion-proof backing block and vulcanizing preparation technique thereof is characterized in that it is made up of ceramic wafer, rubber slab, steel plate three parts, produce as follows:
1) processing of ceramic liner: the ceramic liner that uses paster will fix size is put and is pasted together, and matsurface upwards.Another side cleans liner surface to free from admixture for using cleaning agent, and back to be dried is the brushing binder evenly, treats the 2nd time binder of fully dry back brushing.
2) processing of rubber slab: by size cutting offset plate and clean, align the ceramic lining plate of handling well after to be dried and fit together and put into cold press, making its offset plate and ceramic wafer good bond is one.Its main component of described rubber slab is the SBR butadiene-styrene rubber.
3) processing of steel plate: the surface of steel plate corrosion that size conforms to is cleaned out and cleaned, and the back is at the even brushing binder of surface of steel plate, and back to be dried aligns with the rubber ceramic wafer of having handled well and fits together.The described cleaning agent that is used to clean rubber slab ceramic wafer and steel plate is a 120# gasoline
4) sulfuration: the liner plate that applying is handled well is put in the preheating pressurization of vulcanizer hot plate center, fully enters sulfided state after the pressurization, and the sulfuration of three plates is one.Described pressurization preheating time is 1-3 minute, and the sulfided state temperature is 143-147 ℃, and sulfide stress is 7.3-7.8Mpa, and cure time is 36-38 minute.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2006101497356A CN101190586A (en) | 2006-11-20 | 2006-11-20 | Wear-resistant lining plate and vulcanization preparation process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2006101497356A CN101190586A (en) | 2006-11-20 | 2006-11-20 | Wear-resistant lining plate and vulcanization preparation process thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101190586A true CN101190586A (en) | 2008-06-04 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA2006101497356A Pending CN101190586A (en) | 2006-11-20 | 2006-11-20 | Wear-resistant lining plate and vulcanization preparation process thereof |
Country Status (1)
| Country | Link |
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| CN (1) | CN101190586A (en) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101844431A (en) * | 2010-05-31 | 2010-09-29 | 河南科技大学 | Method for processing composite pipeline of ceramic macromolecular lining and composite pipeline thereof |
| CN101497225B (en) * | 2008-12-31 | 2011-02-09 | 武汉材料保护研究所 | Method for preparing embedded nut type ultra-high molecular weight polyethylene board |
| CN102125333A (en) * | 2011-03-03 | 2011-07-20 | 王余烨 | Rubber ceramic wear-resistant sole and preparation method thereof |
| CN102501556A (en) * | 2011-10-25 | 2012-06-20 | 云南省机械研究设计院 | Process for laminating surface of hole |
| CN102744148A (en) * | 2012-07-20 | 2012-10-24 | 徐庆伦 | Wear-resistant composite sheet suitable for barrel of magnetic separator and method for manufacturing same |
| CN104385636A (en) * | 2014-09-28 | 2015-03-04 | 无锡市东北塘永丰橡塑厂 | Rubber hammer treatment process |
| CN104385637A (en) * | 2014-09-28 | 2015-03-04 | 无锡市东北塘永丰橡塑厂 | Hammer handle vulcanization process for rubber hammer |
| CN104960111A (en) * | 2015-07-15 | 2015-10-07 | 柳州市双铠工业技术有限公司 | Tire rubber recycling process |
| CN113638950A (en) * | 2021-08-10 | 2021-11-12 | 肇庆威尼托机械有限公司 | Method for sticking wear-resistant plaster of outer cover of press |
| CN113929986A (en) * | 2021-10-14 | 2022-01-14 | 醴陵市橡胶制品厂有限责任公司 | Rubber composite material, rubber high-manganese alloy steel composite lining plate and preparation process thereof |
| CN114890806A (en) * | 2022-06-06 | 2022-08-12 | 河北同业冶金科技有限责任公司 | Production method of ceramic composite wear-resistant lining plate and special movable sucking disc for ceramic block |
-
2006
- 2006-11-20 CN CNA2006101497356A patent/CN101190586A/en active Pending
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101497225B (en) * | 2008-12-31 | 2011-02-09 | 武汉材料保护研究所 | Method for preparing embedded nut type ultra-high molecular weight polyethylene board |
| CN101844431B (en) * | 2010-05-31 | 2012-08-29 | 河南科技大学 | Method for processing composite pipeline of ceramic macromolecular lining and composite pipeline thereof |
| CN101844431A (en) * | 2010-05-31 | 2010-09-29 | 河南科技大学 | Method for processing composite pipeline of ceramic macromolecular lining and composite pipeline thereof |
| CN102125333A (en) * | 2011-03-03 | 2011-07-20 | 王余烨 | Rubber ceramic wear-resistant sole and preparation method thereof |
| CN102501556B (en) * | 2011-10-25 | 2014-03-19 | 云南省机械研究设计院 | Process for laminating surface of hole |
| CN102501556A (en) * | 2011-10-25 | 2012-06-20 | 云南省机械研究设计院 | Process for laminating surface of hole |
| CN102744148A (en) * | 2012-07-20 | 2012-10-24 | 徐庆伦 | Wear-resistant composite sheet suitable for barrel of magnetic separator and method for manufacturing same |
| CN102744148B (en) * | 2012-07-20 | 2015-10-28 | 徐庆伦 | Wear-resisting answer print being applicable to barrel of magnetic separator and preparation method thereof |
| CN104385636A (en) * | 2014-09-28 | 2015-03-04 | 无锡市东北塘永丰橡塑厂 | Rubber hammer treatment process |
| CN104385637A (en) * | 2014-09-28 | 2015-03-04 | 无锡市东北塘永丰橡塑厂 | Hammer handle vulcanization process for rubber hammer |
| CN104960111A (en) * | 2015-07-15 | 2015-10-07 | 柳州市双铠工业技术有限公司 | Tire rubber recycling process |
| CN113638950A (en) * | 2021-08-10 | 2021-11-12 | 肇庆威尼托机械有限公司 | Method for sticking wear-resistant plaster of outer cover of press |
| CN113929986A (en) * | 2021-10-14 | 2022-01-14 | 醴陵市橡胶制品厂有限责任公司 | Rubber composite material, rubber high-manganese alloy steel composite lining plate and preparation process thereof |
| CN114890806A (en) * | 2022-06-06 | 2022-08-12 | 河北同业冶金科技有限责任公司 | Production method of ceramic composite wear-resistant lining plate and special movable sucking disc for ceramic block |
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Open date: 20080604 |