CN101190546A - Artificial stone plate graphic pattern preparation method - Google Patents
Artificial stone plate graphic pattern preparation method Download PDFInfo
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- CN101190546A CN101190546A CNA2006101294597A CN200610129459A CN101190546A CN 101190546 A CN101190546 A CN 101190546A CN A2006101294597 A CNA2006101294597 A CN A2006101294597A CN 200610129459 A CN200610129459 A CN 200610129459A CN 101190546 A CN101190546 A CN 101190546A
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Abstract
A preparing method used for a pattern tracery on an artificial slate includes procedures of prefabricating a spare artificial slate (1), taking pictures and scanning of a real object (2), printing and plate making (3), printing (4), transfer printing (5), film pressing (6) and cutting and forming (7). A specific technique flow is as follows: in the first procedure, the artificial slate is prepared and reserved after the surface treatment by a sanding machine; the second procedure is that the pattern tracery is scanned and the real object is taken photos ; the third procedure is that the scanned pattern tracery or photos is utilized to carry out platemaking before printing; the fourth procedure is the platemaking is printed on a transfer film; the fifth procedure is the pattern tracery on the transfer film is transferred on the spare artificial slate surface; the sixth procedure is a film pressing is carried out to the artificial slate, wherein the transfer of the pattern tracery is finished; the seventh procedure is a finished artificial slate product provided with pattern traceries is cut and formed. The method has the advantages that various pattern traceries such as natural landscape, characters, animals and plants, flowers-bird, fish and worms, pavilions, or letterform can be formed according to different needs; the method is scientific and reasonable; the equipment investment is low.
Description
Technical field
The present invention relates to artificial stone plate's preparation method, relate in particular to a kind of surface and have multiple imitative natural vein, the color stereovision is strong, be difficult for fading, and do not seep water, the preparation method of ageing-resistant artificial stone plate graphic pattern.
Background technology
Along with the raising of people's living standard, the requirement of living conditions is also improved constantly, so the kind of construction material increases gradually, the artificial stone plate also is widely used as required.Existing artificial stone plate's preparation, be to adopt unsaturated polyester resin as host material, in this host material, add promoter, curing agent, glass fibre, natural rubble piece, shell, calcium powder and aluminium hydroxide, the mill base that adds different colours then as required, after stirring, spontaneous curing is shaped to the engineered stone plate; Artificial stone plate behind the curing molding handles by sander, makes its surperficial fineness reach 800 orders, is finished product, cuts according to actual needs during use.After the artificial stone plate handled by sander, the surface can have different colors and decorative pattern, but this decorative pattern can not reach the designs and varieties with the natural stone slab as much fully, and the pattern level sense is poor, is difficult to have the effect identical with the natural stone slab designs and varieties.
Summary of the invention
Main purpose of the present invention is to overcome the above-mentioned shortcoming that existing product exists, and provide a kind of preparation method of artificial stone plate graphic pattern, this preparation method comprises prefabricated artificial stone plate (1), material object is taken pictures or is scanned (2), plate-making (3) before the printing, printing (4), trans-printing (5), press mold (6) and excision forming (7) step, make artificial stone plate graphic pattern clear, imitation natural stone plate effect of decorative patterns is good, and can mold as required and have natural landscape, the personage, animals and plants, flowers, birds, fish and insects, the various patterns of image such as pavilions, terraces and open halls or font, preparation process is scientific and reasonable, equipment investment is low, the scope of application is extensive, and is satisfactory for result.
The objective of the invention is to realize by following technical scheme.
The preparation method of the artificial slabstone pattern of the present invention is characterized in that, plate-making (3) before comprising prefabricated artificial stone plate standby (1), material object is taken pictures and scanning (2), printing, printing (4), trans-printing (5), press mold (6) and excision forming (7) step; Concrete technological process is that first step is preparation artificial stone plate and standby after sander carries out surface treatment; Second step is that material object is taken pictures or scintigram decorative pattern case; Third step is to utilize scanning or print preceding plate-making according to the pattern of clapping; The 4th step be with Plate making printing on transfer film; The 5th step is to be printed on pattern transfer printing on the transfer film on standby artificial stone plate surface; The 6th step is that press mold is carried out on the artificial stone plate surface of transfer printing good pattern decorative pattern; The 7th step is that excision forming is the artificial stone plate's finished product with pattern.
The preparation method of aforesaid artificial stone plate graphic pattern is characterized in that, the printing process of described the 4th step comprises serigraphy, intaglio printing or hectographic printing.
The preparation method of aforesaid artificial stone plate graphic pattern is characterized in that, the trans-printing of described the 4th step comprises that heat shifts, water shifts, does and shift or new label printing.
The preparation method of aforesaid artificial stone plate graphic pattern; it is characterized in that; the press mold of described the 6th step comprises: be placed on the artificial stone plate surface at resin adding promoter, curing agent after stirring at ambient temperature; use the mylar hoop to be pressed in the artificial stone plate surface then; resin below rubber-surfaced roll roll extrusion hoop; after roll extrusion to surfacing does not have bubble; placed 50 minutes to 80 minutes in room temperature; make on the decorative pattern of artificial stone plate's surface printing and form layer protecting film, take off that hoop is to be cut to be finished product.
The preparation method of aforesaid artificial stone plate graphic pattern, it is characterized in that, the resin that uses in described the 6th step press mold process is and the identical resin of prefabricated artificial stone plate's material, comprises unsaturated polyester resin, epoxy vinyl Syringaresinol urea formaldehyde or melmac.
The preparation method of aforesaid artificial stone plate graphic pattern is characterized in that, the addition of promoter is 1 to 3% of a weight resin in described the 6th step press mold process; The addition of curing agent is 2 to 4% of a weight resin.
The preparation method of aforesaid artificial stone plate graphic pattern is characterized in that, uses promoter to be cobalt iso-octoate or cobalt naphthenate in described the 6th step press mold process; Curing agent is peroxidating methohexitone or cyclohexanone peroxide.
The preparation method of aforesaid artificial stone plate graphic pattern is characterized in that, described diaphragm bed thickness 0.1 is to 0.4cm.
The preparation method's of the artificial slabstone pattern of the present invention beneficial effect is, its take pictures by prefabricated artificial stone plate, material object or scan, make a plate, processing step such as printing, trans-printing, press mold and excision forming, it is clear to make the picture on surface decorative pattern, the artificial stone plate that imitation natural stone plate effect of decorative patterns is good, and can mold as required have scenery with hills and waters, the various patterns of images such as personage, animals and plants, flowers, birds, fish and insects, pavilions, terraces and open halls or font; In addition, owing to suppressed the layer protecting film layer again behind the artificial stone plate surface printing pattern of the present invention, the artificial stone plate is had do not seep water, the ageing-resistant and performance that is difficult for fading; This preparation method's process engineering is scientific and reasonable, and equipment investment is low, and the scope of application is extensive, and is satisfactory for result.
The specific embodiment
Embodiment one: Rosso Antico Dttalia artificial stone plate's preparation.
First step, prefabricated artificial stone plate.Take by weighing 12 kilograms of unsaturated polyester resins, 1 kilogram of main color of Rosso Antico Dttalia the aubergine mill base, 30 kilograms of aluminium hydroxides, 0.1 the cobalt iso-octoate solution of kilogram 1%, 0.3 kilogram of cyclohexanone peroxide is put into container, after stirring at ambient temperature, divide in the glass-film tool, thickness is about 2cm, sends in the vacuum tank then, extract the gas in the resin, about 5 minutes, send into baking box, oven temperature is controlled at about 80 degree, toasted 10 minutes, resin solidification is shaped to artificial stone plate's prefabricated board, and the tow sides of this prefabricated board are all handled by sander, and it is standby to make positive and negative two surface smoothnesses reach the 800 order left and right sides.Remove the aubergine mill base that adds the main color of Rosso Antico Dttalia in unsaturated polyester resin in this step, the equipment of other process conditions and use is prior art, so, give unnecessary details no longer in detail.
Second step is for to scan material object, with the Rosso Antico Dttalia natural stone slab, cut growth is 30 centimetres, wide is fritter about 27 centimetres, totally 18, with the electronics scanning machine 18 fritters are scanned one by one then, again scan image is spliced by computer, constitute pattern with complete Rosso Antico Dttalia natural stone slab decorative pattern.
Third step is to utilize scan pattern to carry out plate making, and the pattern of the complete Rosso Antico Dttalia natural stone slab decorative pattern of computer splicing is made notch board by engraving machine.
The 4th step is that intaglio plate is printed on the transfer membrane by intaglio press.
The 5th step is that the transfer membrane that will print heats with hot transfer, and heating-up temperature makes pattern transfer on the film on standby artificial stone plate surface about 250 ℃.
The 6th step is that press mold is carried out on the good artificial stone plate surface of transfer printing.Get 1 kilogram of unsaturated polyester resin, add 0.02 kilogram of 1% cobalt iso-octoate solution, 0.02 kilogram of cyclohexanone peroxide; after stirring at room is even; be placed on the artificial stone plate surface of printing pattern, be pressed in the artificial stone plate surface with the mylar hoop then, the resin below rubber-surfaced roll roll extrusion hoop; after roll extrusion to surfacing does not have bubble; after room temperature was placed about 80 minutes, make on the decorative pattern of artificial stone plate's surface printing and form layer protecting film, thicknesses of layers is 0.1cm; take off hoop, to be cut.
The 7th step be with the artificial stone plate of the 6th step preparation as required excision forming be artificial stone plate's finished product with decorative pattern.
The equipment and the raw material that use in the present embodiment are the commercially available prod, and the mylar that the hoop that uses is lived as the four sides frame all belongs to prior art.
According to the preparation method of embodiment one, can be prepared into various artificial stone plates with natural stone slab decorative pattern.
Embodiment two, have the artificial stone plate's of natural landscape pattern preparation.
First step, prefabricated artificial stone plate.Take by weighing 1000 gram unsaturated polyester resins, 4000 gram glass fibres, 20 gram benzoyl peroxides, 40 grams are stearic misery, put into container, after stirring at ambient temperature, be placed in the film tool, be heated to about 160, use hydraulic press it to be pressed into tabular stand-by.The equipment of process conditions and use is prior art in this step, so, give unnecessary details no longer in detail.
Second step is for to take pictures to material object.On the spot natural landscape is taken pictures as required, then photo is handled by computer, constitute pattern with natural landscape decorative pattern.
Third step is to utilize the photo pattern to carry out plate making, and the natural landscape floral designs that computer is finished dealing with are made the printing notch board by engraving machine.
The 4th step is that intaglio plate is printed on the transfer membrane by intaglio press.
The 5th step is that the transfer membrane that will print heats with hot transfer, and heating-up temperature makes pattern transfer on the film on standby artificial stone plate surface about 250 ℃;
The 6th step is that press mold is carried out on the good artificial stone plate surface of transfer printing.Get 1 kilogram of unsaturated polyester resin, add 0.02 kilogram 1% cobalt naphthenate solution, 0.03 kilogram of peroxidating methohexitone; after stirring at room is even; be placed on the artificial stone plate surface of printing pattern, be pressed in the artificial stone plate surface with the mylar hoop then, the resin below rubber-surfaced roll roll extrusion hoop; after roll extrusion to surfacing does not have bubble; after room temperature was placed about 50 minutes, make on the decorative pattern of artificial stone plate's surface printing and form layer protecting film, thicknesses of layers is 0.2cm; take off hoop, to be cut.
The 7th step be with the artificial stone plate of the 6th step preparation as required excision forming be artificial stone plate's finished product with decorative pattern.
The equipment and the raw material that use in the present embodiment are the commercially available prod, and the mylar that the hoop that uses is lived as the four sides frame all belongs to prior art.
According to the preparation method of embodiment two, can be prepared into various artificial stone plates with pattern of images such as imitative nature personage, animals and plants, flowers, birds, fish and insects, pavilions, terraces and open halls or font.
As seen from the above embodiment, the artificial stone plate who adopts any material to make, all can use method of the present invention to obtain to have the effect of vivid pattern such as imitative nature personage, animals and plants, flowers, birds, fish and insects, pavilions, terraces and open halls or font, or have the effect of imitation natural stone plate decorative pattern.
The above, it only is preferred embodiment of the present invention, be not that the present invention is done any pro forma restriction, every foundation technical spirit of the present invention all still belongs in the scope of technical solution of the present invention any simple modification, equivalent variations and modification that above embodiment did.
Claims (8)
1. the preparation method of an artificial stone plate graphic pattern is characterized in that, plate-making (3) before comprising prefabricated artificial stone plate standby (1), material object is taken pictures and scanning (2), printing, printing (4), trans-printing (5), press mold (6) and excision forming (7) step; Concrete technological process is that first step is preparation artificial stone plate and standby after sander carries out surface treatment; Second step is that material object is taken pictures or scintigram decorative pattern case; Third step is to utilize scanning or print preceding plate-making according to the pattern of clapping; The 4th step be with Plate making printing on transfer film; The 5th step is to be printed on pattern transfer printing on the transfer film on standby artificial stone plate surface; The 6th step is that press mold is carried out on the artificial stone plate surface of transfer printing good pattern decorative pattern; The 7th step is that excision forming is the artificial stone plate's finished product with pattern.
2. the preparation method of artificial stone plate graphic pattern according to claim 1 is characterized in that, the printing process of described the 4th step comprises serigraphy, intaglio printing or hectographic printing.
3. the preparation method of artificial stone plate graphic pattern according to claim 1 is characterized in that, the trans-printing of described the 4th step comprises that heat shifts, water shifts, does and shift or new label printing.
4. the preparation method of artificial stone plate graphic pattern according to claim 1; it is characterized in that; the press mold of described the 6th step comprises: be placed on the artificial stone plate surface at resin adding promoter, curing agent after stirring at ambient temperature; use the mylar hoop to be pressed in the artificial stone plate surface then; resin below rubber-surfaced roll roll extrusion hoop; after roll extrusion to surfacing does not have bubble; placed 50 minutes to 80 minutes in room temperature; make on the decorative pattern of artificial stone plate's surface printing and form layer protecting film, take off that hoop is to be cut to be finished product.
5. the preparation method of artificial stone plate graphic pattern according to claim 4, it is characterized in that, the resin that uses in described the 6th step press mold process is and the identical resin of prefabricated artificial stone plate's material, comprises unsaturated polyester resin, epoxy vinyl Syringaresinol urea formaldehyde or melmac.
6. the preparation method of artificial stone plate graphic pattern according to claim 4 is characterized in that, the addition of promoter is 1 to 3% of a weight resin in described the 6th step press mold process; The addition of curing agent is 2 to 4% of a weight resin.
7. the preparation method of artificial stone plate graphic pattern according to claim 4 is characterized in that, uses promoter to be cobalt iso-octoate or cobalt naphthenate in described the 6th step press mold process; Curing agent is peroxidating methohexitone or cyclohexanone peroxide.
8. the preparation method of artificial stone plate graphic pattern according to claim 4 is characterized in that, described diaphragm bed thickness 0.1 is to 0.4cm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2006101294597A CN101190546A (en) | 2006-11-21 | 2006-11-21 | Artificial stone plate graphic pattern preparation method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2006101294597A CN101190546A (en) | 2006-11-21 | 2006-11-21 | Artificial stone plate graphic pattern preparation method |
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| Publication Number | Publication Date |
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| CN101190546A true CN101190546A (en) | 2008-06-04 |
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| CNA2006101294597A Pending CN101190546A (en) | 2006-11-21 | 2006-11-21 | Artificial stone plate graphic pattern preparation method |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101941233A (en) * | 2010-08-17 | 2011-01-12 | 广东新粤建材有限公司 | Preparation method of artificial stone with imitated wood grain pattern and artificial stone |
| CN102765287A (en) * | 2012-08-09 | 2012-11-07 | 万峰石材科技有限公司 | Water transfer printing preparation process for artificial stone |
| CN103834975A (en) * | 2012-11-22 | 2014-06-04 | 宝山钢铁股份有限公司 | Glass fiber reinforced plastic positive pole casing for electroplating and its making method |
| CN110202994A (en) * | 2019-05-29 | 2019-09-06 | 广东必图新材料科技股份有限公司 | A kind of artificial stone's preparation method of natural-like stone |
-
2006
- 2006-11-21 CN CNA2006101294597A patent/CN101190546A/en active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101941233A (en) * | 2010-08-17 | 2011-01-12 | 广东新粤建材有限公司 | Preparation method of artificial stone with imitated wood grain pattern and artificial stone |
| CN102765287A (en) * | 2012-08-09 | 2012-11-07 | 万峰石材科技有限公司 | Water transfer printing preparation process for artificial stone |
| CN102765287B (en) * | 2012-08-09 | 2015-06-03 | 万峰石材科技有限公司 | Water transfer printing preparation process for artificial stone |
| CN103834975A (en) * | 2012-11-22 | 2014-06-04 | 宝山钢铁股份有限公司 | Glass fiber reinforced plastic positive pole casing for electroplating and its making method |
| CN103834975B (en) * | 2012-11-22 | 2016-12-21 | 宝山钢铁股份有限公司 | A kind of plating fiberglass anode casing and manufacture method thereof |
| CN110202994A (en) * | 2019-05-29 | 2019-09-06 | 广东必图新材料科技股份有限公司 | A kind of artificial stone's preparation method of natural-like stone |
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Open date: 20080604 |