Fuel injection helical lobe compressor lubricant oil ancillary equipment
Technical field
The present invention relates to a kind of equipment of make-up oil, especially relate to and a kind of fuel injection helical lobe compressor is lubricated the fuel injection helical lobe compressor lubricant oil ancillary equipment that oil subsidy fills.
Background technique
The present tame fuel injection helical lobe compressor in the whole nation existing more than 100 manufacturer,
To the fuel injection helical lobe compressor make-up oil time, because the structural limitations of helical-lobe compressor all can only adopt and shut down make-up oil technology.There is following problem in this technology:
The repairing time lag of a, shutdown make-up oil technology is long; in order to keep the lubricant oil of long-time normal consumption in service; each lubricants capacity that replenishes is bigger; cause the lubricants capacity that recycles in the compression process big; and prolongation with working time; oil is variation constantly, reduces its lubricated cooling effect.
The helical-lobe compressor continuous operating time of b, shutdown make-up oil technology is short, the working environment of incompatibility long-time continuous operation.Simultaneously, the safe and stable operation that is unfavorable for helical-lobe compressor.
C, the condensed water of separating out in the pressurized air when helical-lobe compressor of shutting down make-up oil technology is shut down at every turn can cause emulsification of lubricating oils, shorten lubricant oil working life.The lubrication oil consumption that the operation of discharging condensed water causes when shutting down simultaneously, at every turn is bigger.
D, because the effect of fuel injection helical lobe compressor lubricant oil is the temperature of rotor, the gas the seal compression chamber in and the cooled compressed gas of lubricate compressors, and the circulation of its lubricant oil dependence is the pressure difference of compressor suction and discharge.After the long-time shutdown of helical-lobe compressor; the pressure difference of lubrication oil circulation is not kept in the suction and discharge of compressor compresses machine; originally breaking away from rotor attached to the epitrochanterian lubricant oil of compressor under the effect of gravity falls into bottom the compressor; the rotor of lubricate compressors, the gas in the seal compression chamber when guaranteeing that compressor starts again; must be earlier to the helical-lobe compressor make-up oil; and at this moment; aspirating air pipe that must the dismantling screw compressor could be the helical-lobe compressor make-up oil, makes complex operation.
Summary of the invention
Technical problem to be solved by this invention provides a kind of fuel injection helical lobe compressor lubricant oil ancillary equipment that can online make-up oil.
The technical solution adopted for the present invention to solve the technical problems is: fuel injection helical lobe compressor lubricant oil ancillary equipment, comprise helical-lobe compressor and deaerator by pipeline connection, on the pipeline between helical-lobe compressor and the deaerator, be arranged in parallel the oil storage cylindrical shell, the inlet end connecting screw rod compressor of oil storage cylindrical shell and the pipeline between the deaerator, outlet end communicates with deaerator.
Further be to be provided with the oil extraction control valve at the outlet end of oil storage cylindrical shell.
Further be to be provided with air intake valve at the inlet end of oil storage cylindrical shell.
Further be, the outlet end of described oil storage cylindrical shell communicates with the suction end of helical-lobe compressor, the oil storage cylindrical shell with respect to the height of ground level greater than the suction end of helical-lobe compressor height with respect to ground level.
Further be to be provided with separator refueling control valve at the filler opening place of deaerator.
Further be that the pipeline that the outlet end of oil storage cylindrical shell communicates with the suction port of helical-lobe compressor is provided with suction end refueling control valve.
Further be to be provided with fuel door at the top of oil storage cylindrical shell.
Further be that the barrel of oil storage cylindrical shell is provided with the oil level identification piece.
The invention has the beneficial effects as follows: by being arranged in parallel the oil storage cylindrical shell on the pipeline between helical-lobe compressor and the deaerator, making can be when helical-lobe compressor be worked, and lubricant oil is added in the oil storage cylindrical shell helical-lobe compressor is lubricated oil subsidy and fills.After can effectively avoiding the too many lubricant oil of disposable adding, cause the long-time decline of using the back quality of lubrication oil, guaranteed the quality of lubrication oil circulation between the spreadable life, prolong lubricant oil working life, can reduce lubricating oil consumption 40~60%; And can improve helical-lobe compressor and move the operating time continuously, be particluarly suitable for promoting the use of on the fuel injection helical lobe compressor.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Be labeled as among the figure: helical-lobe compressor 1, suction end refueling control valve 4, oil extraction control valve 5, oil storage cylindrical shell 6, air intake valve 7, fuel door 9, oil level identification piece 10, deaerator 11, separator refueling control valve 14.
Arrow is the entrance and exit that helical-lobe compressor 1 sucks air and exhausting air among the figure.
Embodiment
The present invention is further described below in conjunction with drawings and Examples.
As shown in Figure 1, fuel injection helical lobe compressor lubricant oil ancillary equipment of the present invention, comprise helical-lobe compressor 1 and deaerator 11 by pipeline connection, on the pipeline between helical-lobe compressor 1 and the deaerator 11, be arranged in parallel oil storage cylindrical shell 6, the inlet end connecting screw rod compressor 1 of oil storage cylindrical shell 6 and the pipeline between the deaerator 11, outlet end communicates with deaerator 11.During helical-lobe compressor 1 work,, utilize the exhaust duct of helical-lobe compressor 1 and the pressure reduction between the deaerator 11 that the lubricant oil in the oil storage cylindrical shell 6 is added in the deaerator 11 by in oil storage cylindrical shell 6, adding lubricant oil.By deaerator 11 each position that lubricant oil adds to helical-lobe compressor 1 is lubricated cooling.
For controlling the lubricant oil in the oil storage cylindrical shell 6 effectively, be provided with oil extraction control valve 5 at the outlet end of oil storage cylindrical shell 6.Switching by oil extraction control valve 5 flows into amount in the lubricating oil path with lubricant oil in the control oil storage cylindrical shell 6.
Be the influence of the exhaust end pressure of avoiding helical-lobe compressor 1, be provided with air intake valve 7 at the inlet end of oil storage cylindrical shell 6 to oil storage cylindrical shell 6., just air intake valve 7 is opened during at needs, utilized exhaust duct between helical-lobe compressor 1 and the deaerator 11 and the pressure reduction between the deaerator 11 that the lubricant oil in the oil storage cylindrical shell 6 is added in the deaerator 11 the lubricating oil path make-up oil.
Fill in order after long-time the shutdown, directly to be lubricated oil subsidy helical-lobe compressor 1; the outlet end of described oil storage cylindrical shell 6 communicates with the suction end of helical-lobe compressor 1, oil storage cylindrical shell 6 with respect to the height of ground level greater than the suction end of helical-lobe compressor 1 height with respect to ground level.Utilize the alternate position spike between the intakeport of oil storage cylindrical shell 6 and helical-lobe compressor 1 that the lubricant oil in the oil storage cylindrical shell 6 is added in the helical-lobe compressor 1.
In order to be provided with separator refueling control valve 14 at the filler opening place of deaerator 11 only to helical-lobe compressor 1 make-up oil.Like this, to helical-lobe compressor 1 make-up oil the time, separator refueling control valve 14 cuts out, the lubricant oil that comes out from oil storage cylindrical shell 6 outlet end directly is lubricated to helical-lobe compressor 1 behind oil extraction control valve 5.
Similarly, carry out online lubricant oil and replenish when helical-lobe compressor 1 work, for can be only to deaerator 11 make-up oils, the pipeline that the outlet end of oil storage cylindrical shell 6 communicates with the suction port of helical-lobe compressor 1 be provided with suction end refueling control valve 4.Simultaneously, behind the online make-up oil, also can carry out pressure release by opening 4 pairs of oil storage cylindrical shells of suction end refueling control valve 6.
Be provided with fuel door 9 for ease of lubricant oil being joined oil storage cylindrical shell 6 at the top of oil storage cylindrical shell 6.
For ease of observing what of lubricant oil magnitude of recruitment in the oil storage cylindrical shell 6, the barrel of oil storage cylindrical shell 6 is provided with oil level identification piece 10.
In running order at helical-lobe compressor 1, the step of carrying out online make-up oil is: the refueling control valve 14 of oil extraction control valve 5, air intake valve 7 and deaerator 11 of closing suction end refueling control valve 4, the outlet end of oil storage cylindrical shell 6 earlier, open the fuel door 9 on oil storage cylindrical shell 6 tops, required additional lubricant oil is poured in the oil storage cylindrical shell 6, tightened fuel door 9.Then, open air intake valve 7 successively, the refueling control valve 14 of deaerator 11, the oil extraction control valve 5 of oil storage cylindrical shell 6, utilize exhaust duct and the pressure reduction between the deaerator 11 between helical-lobe compressor 1 and the deaerator 11 that the lubricant oil in the oil storage cylindrical shell 6 is added in the deaerator 11, observe the oil level identification piece 10 on oil storage cylindrical shell 6 barrels, confirm that lubricant oil has added in the deaerator 11, then, close air intake valve 7 successively, the refueling control valve 14 of deaerator 11, open 4 pairs of oil storage cylindrical shells of suction end refueling control valve 6 and carry out pressure release, close oil extraction control valve 5 at last successively, suction end refueling control valve 7 has so just been finished the operating process of online make-up oil.
After long-time the shutdown; helical-lobe compressor 1 is lubricated the step that oil subsidy fills is: the refueling control valve 14 of closing suction end refueling control valve 4, oil extraction control valve 5, air intake valve 7 and deaerator 11; open the fuel door 9 on oil storage cylindrical shell 6 tops, required additional lubricant oil is poured in the oil storage cylindrical shell 6.Then; open oil extraction control valve 5, suction end refueling control valve 4 successively; utilize the alternate position spike between the intakeport of oil storage cylindrical shell 6 and helical-lobe compressor 1 that the lubricant oil in the oil storage cylindrical shell 6 is added in the helical-lobe compressor 1; observe the oil level identification piece 10 on the oil storage cylindrical shell 6; confirm that lubricant oil has added in the helical-lobe compressor 1, then, close oil extraction control valve 5, suction end refueling control valve 4 successively; tighten fuel door 9 at last, so just finished long-time operating process of shutting down the back make-up oil.