CN101182340A - Method for producing acetic acid by carbonylation of methanol as well as special catalyst and preparation method thereof - Google Patents

Method for producing acetic acid by carbonylation of methanol as well as special catalyst and preparation method thereof Download PDF

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CN101182340A
CN101182340A CNA2007101799948A CN200710179994A CN101182340A CN 101182340 A CN101182340 A CN 101182340A CN A2007101799948 A CNA2007101799948 A CN A2007101799948A CN 200710179994 A CN200710179994 A CN 200710179994A CN 101182340 A CN101182340 A CN 101182340A
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lithium
rhodium
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acetic acid
reaction system
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CN101182340B (en
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袁国卿
钱庆利
蒋小川
闫芳
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Institute of Chemistry CAS
Pujing Chemical Industry Co Ltd
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China Perfect Machinery Industry Co ltd
Institute of Chemistry CAS
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Abstract

The invention discloses a method of producing acetic acid by methanol carbonylation, a special catalyst and a preparation method thereof. The invention provides an amino carboxylic acid lithium-rhodium complex, a structure of which is shown in a formula (I), wherein, X equals to BPh4 or I; n equals to 1, 2 or 3. The invention considers amino carboxylic acid lithium as a ligand which matches with rhodium complex to form a positive ionic active center structure of the strong-weak coordinate bonds chelate type; the positive ion part contains N-Rh bond on a strong coordinating position and O-Rh bond on a weak coordinating position, which ensures the stability and the activity of the active center; metal lithium and metal rhodium are inside the active center structure together to form the synergetic catalysis effect and also can be used to combine with other catalysts to improve the catalytic activity; the strong assistant catalysis of iodine negative ions towards the reaction assists for providing the excellent performance of the catalyst with foundation; at the same time, the combination of lithium iodide, lithium acetate and phosphate is used as an assistant catalyst which ensures that the catalyst of the invention presents excellent comprehensive performance for catalyzing the reaction that methanol carbonylation produces the acetic acid.

Description

Method and the special-purpose catalyst and the preparation method of acetic acid produced in a kind of carbonylation of methanol
Technical field
The present invention relates to a kind of carbonylation of methanol and produce method and the special-purpose catalyst and the preparation method of acetic acid.
Background technology
Acetic acid is a kind of important Organic Chemicals, is mainly used in to produce Vinyl Acetate Monomer, aceticanhydride, terephthalic acid (PTA), polyvinyl alcohol, acetates, cellulose acetate etc.Has extensive use in industries such as chemical industry, light textile, medicine, dyestuffs.In recent years, because the development of PTA and acetic acid derived product, impelled acetic acid to become one of a few petroleum chemicals that minority output and demand increase rapidly.
Producing in the production technology of acetic acid in carbonylation of methanol, is one of important contents to the research of catalyzer.Carbon monoxide under the effect of catalyzer, with methyl alcohol prepared in reaction acetate be the carbonylic preparation method that grows up in the 40-50 age in 20th century.The beginning of the seventies, the people such as Paul ik of Monsanto company opened up new enforcement approach about oxo-synthesis homogeneous rhodium catalyst invention (US 3 769 329) for carbonylic synthesis technology.Through updating and perfect, with the rhodium production process route that the oxo process technology of catalyzer has become the industrial most important and output maximum of present acetate.Its reaction process is the effect that methyl alcohol passes through rhodium catalyst, prepares acetate with reaction of carbon monoxide, and catalyzer adopts [Rh (CO) 2I 2] -Anionic small molecules title complex [Roth, J.F.et al.Chem.Technol, 1971,600].Because this class rhodium active specy is unstable in reaction, is easy to be converted in reaction process dicarbapentaborane tetraiodo rhodium (III) [Rh (CO) 2I 4] -Anionic complex, and lose activity, all the more so when temperature is higher, and higher temperature is favourable to reaction.Therefore in industrial production, general employing keeps the dividing potential drop of carbon monoxide or adds the existence of excessive hydrogen iodide with protection rhodium (I) title complex, but this has greatly increased the corrosive nature of reaction medium to equipment again.
At existing catalyzer these deficiencies in reaction process, people are groping the better catalyzer of performance always, and hope can have advantages of high catalytic activity and better stable simultaneously.The catalyzer that Britain BP company uses in recent years becomes iridium catalyst systems [EP 849 249,19 Dec 1996] by original rhodium catalytic system, has obtained certain effect, makes catalyst performance that bigger improvement arranged.
For overcoming [Rh (CO) 2I 2] -As the weak point of catalytic active species, investigators have carried out fruitful work, and have obtained good progress.Wherein, comparatively effective means is: adopt the small molecules contain nitrogen, phosphorus, oxygen, sulphur functional group or macromolecule ligand and Rh formation title complex as catalyzer, reach the purpose of improving rhodium active specy thermostability and improving its catalytic activity.For example, adopt the part of superpolymer, make catalyzer when keeping higher carbonylation activity, the stability of catalyzer also be improved (CN100750, US 5281359, US 6458996) as catalyzer.In the research of polymer catalyst, the homogeneous phase that is part with the homopolymer and the multipolymer of vinylpyridine and the research of heterogeneous reaction catalyzer are always people and pay close attention to.Reported that in early days (Inor Chem.1981 (20): 64), contained the 4-vinylpyridine multipolymer afterwards is part and RhCl to the catalyzer that polyvinylpyridine quaternary ammonium salt anionite-exchange resin and rhodium reactant salt form 3The catalyzer that coordination forms also is reported in media, and it adopts the homogeneous reaction form under the reaction conditions of gentleness, reached higher catalysis speed (EP-0277824).Discover that the solubility small molecules rhodium catalyst that forms with the ionic linkage binding partner has the higher catalytic activity that helps, and the part of nitrogenous family element is studied and uses morely, wherein, help catalytic effect best with the pyridines quaternary ammonium salt.Think on the carbon atom of pyridines aromatic nucleus substituting group number and position to shorten decomposition induction time, improve initial catalytic rate effect obviously (J.Mol.Catal., 1983,20:175-184).Also there is report to point out that the variation of substituent position and character is to the formed small molecules title complex of this part [[Rh (CO) on the pyridine ring in the recent period 2ClL] catalytic activity has remarkable influence (Appl.Organometal, Chem.2002; 16:258-264).
Adding one or more in catalyst system helps catalytic additive to improve and to promote that reaction is an important research contents.In numerous research, the research of salt compounded of iodine and acetate is more deep.M.Gauss[M.Gauss et al.Applied Homogeneous:Catalysis with Organometallic Compounds, New York, VHC, 1996,104.] and the M.A.Murphy[M.A.Murphy et al.JOrganomet Chem of Hoechst Celanese company, 1986,303:257-272.] and B.L.Smith[B.L.Smith et al.J MolCatal, 1987,39:115-136.] etc. the people think that by the catalytic methyl alcohol homogeneous carbonylation of rhodium is studied the promoting catalysis of salt compounded of iodine and acetate is because this salt and [Rh (CO) 2I 2] -Formed Rh (I) the title complex negatively charged ion of pentacoordinate, this negatively charged ion can react with speed faster with MeI as reaction intermediate, and this step reaction is the committed step that influences overall reaction rates.And these salt have suppressed RhI by forming easily molten rhodium complex with catalyzer 3Sedimentary generation, thus the stability of catalyst system improved.By selecting salt compounded of iodine and suitable ritalin concentration, can than obtain under the low water content with high water content under identical reactive behavior and stability, improved the utilising efficiency of CO simultaneously.In addition, people such as M.A.Murphy is also to LiBF 4Wait other additive to study.
The industrial exemplary of significantly improving production technique by adding the inorganic salt promotor is a HoechstCelanese company.The said firm has obtained to be undertaken by the Monsanto carbonylic synthesis technology permission of commercial size acetic acid production in 1978, and it has been carried out a series of improvement.Early 1980s, the said firm has developed the Processes for Producing Acetic Acid of the low water content of independent intellectual property right, and this technology has been improved the production process of acetic acid widely.The principal feature of this technology is promptly by adding inorganic salt compounded of iodine to a higher content, and (US 5001259, EP055618) to reach the effect that improves activity of such catalysts and stability.
Summary of the invention
The purpose of this invention is to provide a kind of aminocarboxylic acid lithium rhodium complex and preparation method thereof with good carbonylation of methanol catalytic activity.
Aminocarboxylic acid lithium rhodium complex provided by the present invention, structure be suc as formula shown in the I,
Figure S2007101799948D00031
(formula I)
Wherein, X=BPh 4Or I; N=1,2 or 3.
The preparation method of this aminocarboxylic acid lithium rhodium complex comprises the steps:
1) aminocarboxylic acid and lithium hydroxide are dissolved in methyl alcohol or the acetic acid,, disappear until aminocarboxylic acid crystallization and lithium hydroxide crystallization in 20-60 ℃ of high-speed stirring;
2) four carbonyl dichloros, two rhodiums are dissolved in methyl alcohol or the acetic acid, and slowly join and stir step 1) gained solution down, continue stirring in 10-40 ℃, form stable title complex;
3) iodide or tetraphenylboron thing are dissolved in methyl alcohol or the acetic acid, and join step 2 in stirring down) in the gained solution, continue stirring in 10-40 ℃, promptly obtain described aminocarboxylic acid lithium rhodium complex.
Another object of the present invention provides the purposes of aminocarboxylic acid lithium rhodium complex of the present invention.
Aminocarboxylic acid lithium rhodium complex of the present invention has good catalysis methanol carbonylation reaction activity, can produce in the acetic acid at the catalysis methanol carbonylation to be widely used.
The method that the present invention also provides a kind of carbonylation of methanol to produce acetic acid is methyl alcohol and CO (carbon monoxide converter) gas to be carried out methanol carbonylation obtain acetic acid under the catalyst system effect, and wherein, catalyst system contains aminocarboxylic acid lithium rhodium complex of the present invention.
Be catalysis methanol carbonylation reaction better, described catalyst system also is added with dicarbapentaborane diiodo-rhodium; Based on the reaction system gross weight, the content of described dicarbapentaborane diiodo-rhodium in reaction system is counted 200-1200ppm with rhodium.Based on the reaction system gross weight, the total content of rhodium is 200-2000ppm in the described reaction system; Be preferably 400-1200ppm; 600-1000ppm more preferably.
In order to improve the catalytic activity of catalyst system better, catalyst system also is added with promotor, and described promotor comprises methyl iodide, lithium iodide, Lithium Acetate and phosphoric acid salt.Wherein, the weight content of methyl iodide in reaction system is 8-20%, is preferably 12-18%; The weight content of lithium iodide in reaction system is 2-20%, is preferably 6-15%; The weight content of Lithium Acetate in reaction system is 0.5-10, is preferably 2-4%; Phosphatic range of choice is Na, K, NH 4Phosphoric acid normal salt and hydrate thereof, the weight content of phosphoric acid salt in reaction system is 0.01%-5%, is preferably 0.1%-0.8%.
In order to control the content of water in the reaction system better, also be added with ritalin in the reaction system, ritalin content is reaction system gross weight 0.5-13%, is preferably 3-8%.
The temperature of methanol carbonylation is controlled at 150-250 ℃, is preferably 185-210 ℃.The branch of carbon monoxide is pressed in 0.2-3.0MPa, is preferably 0.5-1.5MPa.Because all gases by product, such as carbonic acid gas and hydrogen etc., and the vapour pressure of various liquid in the reaction medium, the reaction total pressure is preferably 3.0MPa at 2.0-5.0MPa.
This catalyzer has excellent performance, is mainly reflected in following four aspects:
1. very strong stability: poor stability is an open defect of existing carbonylation of methanol catalyzer, mainly be because original catalytic active center is a dicarbapentaborane diiodo-rhodium anion structure, this structure is under reaction conditions, especially unstable under the flash conditions, generate the rhodium triiodid precipitation easily, cause the reduction of throughput, even the pipeline of obstruction production unit causes stopping production; Because special catalyst structure, the stability of catalyzer of the present invention obviously is better than original carbonylation of methanol catalyzer.
2. high activity: the Meng Shan reactive behavior of the used catalyzer of methanol carbonylation process counts about 8mol/ (Lh) with space-time yield (STY), just is improved after Celanese company improves.Through the composition and the reaction conditions of control catalyst, this activity of such catalysts can reach more than the 30mol/ (Lh), through further optimizing, can reach 40mol/ (Lh).Potentiality on the activity provide wide space for existing expanding production of full scale plant.
3. high selectivity: methanol carbonylation itself is a reaction that selectivity ratios is higher, and side reaction mainly is that water and reaction of carbon monoxide generate hydrogen and carbonic acid gas owing to contain a certain amount of water in the reactor.The hydrogen that generates is also relatively more active, and it can participate in reaction and generate other by product, such as methane, and acetaldehyde etc.The inventive method can drop to the water-content in the reaction system a quite low level, thereby can improve the selectivity of reaction greatly.
4. high adaptability: adaptability mainly is the structure that comes from catalyzer of the present invention self, and promotor makes up the over-all properties that is had.
The present invention is that part and rhodium complex form power and join key chelating type positive ion active centre structure with the aminocarboxylic acid lithium, this catalyzer positive ion partly contains strong coordinate N → Rh key and weak coordinate 0 → Rh key, guaranteed the stable and active of active centre, metallic lithium and metal rhodium are co-located in the active centre inside configuration, can form the concerted catalysis effect; And catalyzer of the present invention can also be united use with other catalyzer, improves its catalytic activity; Be aided with the strong promoting catalysis of iodine negative ion again, for the excellent properties of this catalyzer provides the foundation to this reaction; Simultaneously, lithium iodide and phosphatic combination make catalyzer of the present invention show the excellent comprehensive performance in the reaction of catalysis methanol carbonylation production acetic acid as promotor.
Embodiment
Complex structure of the present invention is shown below:
Figure S2007101799948D00051
X=BPh 4,I; n=1,2,3
Concrete preparation method is as follows:
(1) aminocarboxylic acid of 1 molar part and the lithium hydroxide of equimolar amount are dissolved in amount of methanol or the acetic acid, in 20-60 ℃ of high-speed stirring 10-60 minute, until aminocarboxylic acid crystallization and lithium iodide crystallization completely dissolve.The solubleness of two reactants in organic solvent is less, but the aminocarboxylic acid lithium that generates has reasonable solvability.
NH 2(CH 2) nCOOH+LiOH→NH 2(CH 2) nCOOLi+H 2O
(2) four carbonyl dichloros, two rhodiums with 0.5 molar part are dissolved in amount of methanol or the acetic acid, and the methyl alcohol or the acetum of the aminocarboxylic acid lithium under slowly adding is stirred, continue to stir 20-60 minute in 10-40 ℃, the chlorine bridge of four carbonyl dichloros, two rhodiums ruptures, and forms stable title complex with the aminocarboxylic acid lithium.
Figure S2007101799948D00052
(3) potassiumiodide (sodium) or the sodium tetraphenylborate with 1 molar part is dissolved in an amount of methyl alcohol or the acetic acid, and in stirring the solution that adds down in (2), continues stirring in 10-40 ℃ and promptly got the concrete title complex that will prepare in 10-30 minute.
Figure S2007101799948D00053
Resulting title complex can be in methyl alcohol and acetic acid stable existence, because carbon monoxide is a kind of part of this composition catalyst, so its stability is better when having carbon monoxide to exist, can adapt to the reaction medium environment in the carbonylation of methanol production technique fully.In this complex solution, add ether, can obtain flaxen cotton-shaped solid complexes.When being reactant with the sodium tetraphenylborate, the solid complexes that obtains can stable in the airly exist.
Title complex of the present invention has the catalytic activity that good catalysis methanol carbonylation prepares acetic acid, can be used for the carbonylation reaction of methyl alcohol.And solvent for use is methyl alcohol, acetic acid or both mixtures during owing to the preparation title complex, and therefore this title complex can directly use by solution state in actual production, and the concentration of rhodium can be controlled by add complex solution gradually in reactor.
In the carbonylation reaction system of methyl alcohol, also can add dicarbapentaborane diiodo-rhodium tetraethylammonium difluoride, the cationic catalyst that itself and aminocarboxylic acid lithium of the present invention are part is united use, the negative ions active centre concurs, catalysis methanol carbonylation reaction better, the content of dicarbapentaborane diiodo-rhodium negative ion in reaction system is counted 200-1200ppm (based on the reaction system gross weight) with rhodium.Based on the reaction system gross weight, the total content of rhodium catalyst is controlled at 200-2000ppm in rhodium in the reaction system, is preferably 400-1200ppm, and 600-900ppm is the use of suitable existing industrial manufacture process.
The performance of catalyzer of the present invention also with the use of promotor, the control of ritalin and water-content has confidential relation.Promotor of the present invention is methyl iodide, lithium iodide, Lithium Acetate and phosphoric acid salt.Wherein methyl iodide is all necessary promotors of carbonylation of methanol catalyzer, and lithium iodide, Lithium Acetate and phosphatic being used in combination then are another sources of catalyzer excellent properties of the present invention.Promotor of the present invention and consumption thereof are as follows:
Based on the reaction system gross weight, the content of methyl iodide in reaction system is 8-20%, is preferably 12-18%; The content of lithium iodide in reaction system is 2-20%, is preferably 6-15%; The content of Lithium Acetate in reaction system is 0.5-10, is preferably 2-4%; Phosphatic range of choice is phosphoric acid normal salt and the hydrate thereof of Na, K, and the content of phosphoric acid salt in reaction system is 0.01%-5%, is preferably 0.1%-0.8%.
This catalyzer is when industrial use, in reaction system, add ritalin and be controlled at 1-10% with water-content in the control reaction system, be preferably 1.5-6% (based on the reaction system gross weight), ritalin content is controlled at 0.5-13%, is preferably 3-8% (based on the reaction system gross weight).
The temperature of methanol carbonylation device is controlled at 150-250 ℃, is preferably 185-210 ℃.The dividing potential drop of carbon monoxide is controlled at 0.2-3.0MPa in the reactor, is preferably 0.5-1.5MPa.Because all gases by product, such as carbonic acid gas and hydrogen etc., and the vapour pressure of various liquid in the reaction medium, the total pressure of reactor will be controlled at 2.0-5.0MPa, is controlled at about 3.0MPa usually.
The performance of catalyzer excellence of the present invention mainly comes from the several characteristics of catalyst themselves:
1. power is joined the stability that existence that key chelate structure: N → Rh joins key has by force guaranteed catalyzer, and under relatively harsher reaction conditions, the N atom is caught positive univalent rhodium ion tightly, makes it be in active co-ordination state all the time.Join key a little less than 0 → Rh owing to can break and bonding again in reaction, help the oxidation addition of methyl iodide, make catalyzer have higher activity, this structure is different from common negative ion active specy, also be the N monodentate rhodium complex and the N of bibliographical information, N bidentate rhodium complex can not compare.Aminocarboxylic acid is the simplest part of structure that can form strong and weak coordinate bond with rhodium, and the stability of himself is also fine, and its performance as catalyzer of using provides better basis.Be that the catalyzer that part prepares carbonylation of methanol also is an important innovations point of the present invention with the aminocarboxylic acid.
2. bimetal structure: lithium ion closely links to each other by aminocarboxylic acid with the rhodium active centre, coexists as in the catalyst molecule, and the concerted catalysis effect can take place, and activity of such catalysts is had promoter action preferably.
3. negative ions structure: the active centre is the positive ion rhodium complex, in reaction system, the content of iodide ion is higher, and the tetraphenylboron negative ion also can be replaced by iodide ion, interaction between the negative ions makes that the strong promoting catalysis of iodide ion is better brought into play.Simultaneously, dicarbapentaborane diiodo-rhodium negative ion active centre can also be arranged in the reaction system, the carrying out of itself and the common catalysis methanol carbonylation reaction in rhodium positive ion active centre.
4. promotor combination efficiently: except the necessary methyl iodide promotor of this reaction itself, the present invention has also selected lithium iodide, Lithium Acetate and highly active phosphoric acid salt promotor.Having of lithium iodide is beneficial to the ritalin that keeps higher concentration in the reaction system, can reduce the water-content in the production equipment like this, thereby reduce system loading greatly, not only saved energy consumption, and can also increase the throughput of equipment greatly.The introducing of a large amount of lithium iodide promotors is the main improvement with respect to Monsanto house journal technology (i.e. BP technology afterwards) of the AO Plus technology of Celanese company.The use of lithium iodide promotor has improved production efficiency greatly, but the too high meeting of iodine content brings the increase of the consumption of iodine in the production, has increased production cost to a certain extent, thus the present invention to have selected Lithium Acetate, phosphoric acid salt simultaneously be promotor.The adding of Lithium Acetate has suppressed (CH 3COOCH 3+ LiI → CH 3COOLi+CH 3I) Fan Ying generation has guaranteed that iodide ion has higher actual content in the reaction system.When the lower aq level, phosphoric acid salt will be far above the lithium iodide of same amount to the promoter action of reactive behavior, so, need only the phosphoric acid salt promotor that adds low levels in the reaction system, just can obtain higher activity, when keeping identical reactive behavior, can reduce the consumption of lithium iodide like this.Phosphoric acid salt and lithium iodide, Lithium Acetate are united use, can receive the better synthesis effect.
Unique catalyst structure and promotor combination efficiently make carbonylation of methanol catalyzer of the present invention have the excellent comprehensive performance.Catalyzer of the present invention can directly apply to existing low pressure methanol carbonylation method Processes for Producing Acetic Acid, and can significantly promote the throughput of original production device.It also goes for the improvement technology of existing technology, improves the structure and the type selecting that comprise nucleus equipments such as reactor and flasher, and the dilatation of subsequent processing device etc.
The use of carbonylation of methanol catalyzer of the present invention relates generally to the introducing of Preparation of catalysts and promotor.The Preparation of catalysts process is carried out in organic solvent, and this solvent is methyl alcohol, acetic acid or both mixtures.Solvent itself also is reactant, product or both combinations.The use of catalyzer is divided into is using and is using on the device intermittence two kinds of situations on the continuous apparatus:
(1) use on the continuous reaction apparatus
At continuous apparatus, can directly inject the methanol carbonylation device after Preparation of catalysts is finished, and not need other subsequent processes.Promotor can be dissolved in methyl alcohol or acetic acid, adds the methanol carbonylation device with feed stream then.Reactor is controlled at the certain reaction temperature, and under agitation, carbon monoxide is blasted reactor by distribution device in gas-fluid, methyl alcohol and the methyl iodide that returns are introduced reactor by liquid distribution device.For the carbon monoxide pressure of tension that makes the reactor upper space remains on certain level, need discharge gas continuously from the top of the vapour space of reactor, and the total pressure of controlling reactor simultaneously.
In operating process, utilize a liquid-level controller to predict liquid level in the reactor, expel liquid reaction product continuously, and will be transported in the flasher.Flasher is in lower pressure (0.1-0.6MPa) operation down.Vapor portion in the flasher mainly comprises methyl iodide and acetic acid etc., comes back to reactor after methyl iodide is separated, and to keep wherein certain methyl iodide content, rest part enters the acetic acid separated purification system in downstream, obtains acetate products.Send back in the reactor after the material of flasher bottom is discharged, this strand material mainly is acetic acid and mixture of catalysts.Continue each component concentrations in the analysis reactor, and come each component in the controlling reactor to be in the concentration range of setting by the turnover logistics.
The above is the basic procedure of reactive system in the continuous reaction apparatus.This flow process is suitable for the acetic acid industry production equipment, also can be fit to pilot plant and mold trial device.As long as can keep comprising the steady running of the reactive system of flasher, just enough be used for the performance of evaluate catalysts, subsequent separation system in addition can with the reactive system independent operation.
The reactive behavior of successive reaction can be passed through the used time of catalyzed reaction, and the growing amount of product calculates, and also can calculate by the absorption rate of carbon monoxide; Selectivity can be calculated by the result that reaction product is analyzed; Stability can be judged by observing response activity change and precipitation generation situation.
(2) use on the rhythmic reaction device
Methanol carbonylation also can carry out on the batch experiment device.After Preparation of Catalyst finishes, together with solvent impouring reactor, promotor is good according to certain cubage, directly throw in the reactor then, seal reactor, and, feed the CO (carbon monoxide converter) gas of certain pressure, and close the valve of inlet mouth with behind the air in the CO (carbon monoxide converter) gas metathesis reactor.Start stirring arm, make solid cocatalyst dissolving wherein, the temperature of the reactor that raises gradually begins to descend after gauge outfit pressure is elevated to a certain degree, the reaction beginning.Open the inlet mouth valve, and carbon monoxide pressure is adjusted to preset value, the heating unit of conditioned reaction device, make temperature of reaction remain on preset range, reaction continues to carry out, and carbon monoxide stops to absorb when methyl alcohol reacts completely, perhaps be reacted to the time of setting, stopped reaction.
Performance perameters such as the activity of rhythmic reaction, selectivity and stability, can utilize with successive reaction in similar methods obtain.
In order more clearly to illustrate technology contents of the present invention, further do some description especially exemplified by several embodiment, but it should be noted that the following examples only constitute explanation of the present invention, and be not construed as limiting the invention.
To subsequent treatment process in the catalyzer use and device, carry out too much that meticulous argumentation is nonsensical, because it has nothing to do with catalyst themselves, and the structure of different operational paths and equipment also is not quite similar.Therefore we form different catalyst system emphatically, and different working condition is discussed the influence of catalytic perfomance.By the small testing device at intermittence, than the variation that is easier to investigate each component in the reaction system, to the influence of catalyst effect.Can more press close to the catalytic performance that industrial production is investigated catalyzer practically by long run test.
Embodiment 1, Preparation of catalysts
The alanine of 0.01 molar part and 0.01 mole lithium hydroxide are dissolved in the methyl alcohol of 100ml,, form the methanol solution of alanine lithium in 30 ℃ of high-speed stirring 30 minutes; 0.005 mole four carbonyl dichloros, two rhodiums are dissolved in the 50ml methyl alcohol, and slowly add the methanol solution of the alanine lithium under stirring, continue to stir 40 minutes, form alanine lithium rhodium complex in 40 ℃; 0.01 mole potassiumiodide is dissolved in the 50ml methyl alcohol, and adds down in the above-mentioned complex solution, continue to stir 30 minutes, obtain the catalyst solution that will prepare, be designated as catalyzer (I) in 40 ℃ in stirring.
The aminobutyric acid of 0.01 molar part and 0.01 mole lithium hydroxide are dissolved in the methyl alcohol of 100ml,, form the methanol solution of aminobutyric acid lithium in 40 ℃ of high-speed stirring 40 minutes; 0.005 mole four carbonyl dichloros, two rhodiums are dissolved in the 50ml acetic acid, and slowly add the methanol solution of the aminobutyric acid lithium under stirring, continue to stir 60 minutes, form aminobutyric acid lithium rhodium complex in 30 ℃; NaBPh with 0.01 mole 4Be dissolved in the mixing solutions of 20ml methyl alcohol and 30ml acetic acid, and add down in the above-mentioned complex solution, continue to stir 50 minutes, obtain the catalyst solution that will prepare, be designated as catalyzer (II) in 30 ℃ in stirring.
In above-mentioned complex solution, add ether, obtain flaxen cotton-shaped solid complexes respectively.Resulting title complex is carried out structural analysis: acid-base reaction generates the basic general knowledge that salt is chemistry, so the generation of aminocarboxylic acid lithium salts need not analysis of experiments.Can form if power is joined bond structure, then the chlorine atom must be taken off, and forms the positive ion complex structure, so the structure that the key issue of structural analysis is a power joins key chelating type title complex is determined and the determining of rhodium carbonyl structure.
Resulting catalyzer is carried out x-ray photoelectron spectroscopy test, the N of amino nitrogen atom 1sBound energy rises to the 399.1-399.9eV of title complex, the O of carbonylic oxygen atom by the 398.6eV of part 1sBound energy also rises to 532.2-533.0eV by the 532.0eV of part.In addition, Rh3d in the title complex 5/2Bound energy all the bound energy than corresponding four carbonyl dichloros, two rhodiums is low, show that rhodium atom accepted the metastatic electron that comes from N and O atom as receptor in complex formation, form N → Rh and O → Rh coordinate bond respectively.Composition catalyst to gained carries out examination of infrared spectrum, on its infrared spectra, and 1990 and 2070cm -1There are two groups of absorption peaks at the place, matches with the terminal carbonyl absorption peak of rhodium.
The result of analytical test proves that the catalyst structure formula matches among the title complex of gained and the present invention.
Embodiment 2, catalyzed reaction
The catalyzer (I) of catalyst system therefor for making among the embodiment 1.Batch test carries out in the zirconium matter autoclave of 250ml, controls different reaction systems and forms, and can obtain different reaction results.Discuss the performance of catalyzer below by the response data in the table 1.The acetic acid productive rate refers to the percentage that material benzenemethanol generates acetic acid.
Methyl alcohol is the raw material of reaction, and the adding of ritalin mainly is the water-content for conditioned reaction process medium, and the add-on of ritalin is high more, and actual water content is low more in the reaction.Part remaining in the reaction medium is an acetic acid.The content of the rhodium complex catalyst of aminocarboxylic acid lithium (embodiment 1 preparation) calculates with the mass fraction (ppm) of rhodium in reaction system.The reactor pressure of test 1 is 5.0MPa, and the reactor pressure of test 2 is 2.0Mpa, and the reactor pressure of all the other tests is 4.0Mpa.Reaction times is 20 minutes.Phosphoric acid salt is by selection respectively among Na, the K, and phosphatic promoting catalysis is mainly phosphate anion and produces.
Table 1 batch test response data
Sequence number Each component concentration (wt%) in the reaction system Temperature of reaction (℃) STY mol/L·h Selectivity (%)
Rh content/ppm Methyl iodide Lithium iodide Lithium Acetate Phosphoric acid salt Ritalin Methyl alcohol
1 200 20 20 10 5 13 30 250 6.4 99.8
2 300 8 2 0.5 0.01 0.5 60 150 6.9 99.1
3 400 15 10 3 0.1 4 40 190 10.4 99.5
4 400 15 10 3 0.4 1 40 190 12.9 99.1
5 400 15 10 3 0.4 4 40 190 12.3 99.3
6 700 15 10 3 0.4 4 40 190 20.6 98.9
7 700 15 10 8 0.4 4 40 190 21.9 99.4
8 700 15 13 3 0.4 4 40 190 22.1 99.2
9 900 15 10 3 0.4 4 40 190 30.7 99.5
10 900 10 10 3 0.4 4 40 190 28.5 99.6
11 900 10 5 3 0.4 4 40 190 25.1 99.7
12 1200 15 10 3 0.4 4 40 190 38.3 99.3
13 1600 15 10 3 0.4 4 40 190 45.6 99.2
14 2000 15 10 3 0.4 4 40 190 50.4 98.9
The result shows that rhodium concentration raises and helps the raising of reactive behavior, and the rising of ritalin content can reduce the water-content in the reaction system, but reactive behavior is descended.The content of lithium iodide and Lithium Acetate raises and helps the raising of reactive behavior.The rising of the content of methyl iodide also helps reactive activity and raises, but too high levels can make the stability of catalyzer reduce.The selectivity of methanol carbonylation is very high, all can reach more than 98%.
Embodiment 3, catalyzed reaction
Catalyst system therefor is selected the catalyzer (II) that makes among the embodiment 1 for use.Utilization mold trial device at intermittence is estimated the continuous use properties of carbonylation of methanol catalyzer.Catalyzed reaction is carried out in the 250ml reactor in this device, after reaction for some time reaction mother liquor is extruded and enters a glass multistage rectification device, after steaming a certain amount of mother liquor (being mainly methyl iodide and acetic acid), remaining catalyzer mother liquor is together with a certain amount of methyl iodide, enter a high voltage bearing filling body of stainless steel together, and being pressed into reactor by the highly compressed CO (carbon monoxide converter) gas, the new reaction of beginning that heats up so moves in circles.All can calculate reactive activity by the uptake rate of carbon monoxide and the amount of acetic acid product in the reaction, can calculate the selectivity of reaction by the composition of assay products, stability can judge by the precipitation situation of glass water distilling apparatus observation rhodium complex.
The rhodium complex concentration of aminocarboxylic acid lithium is in rhodium 900ppm in the controlling reactor, methyl iodide concentration 12wt%, and lithium iodide content 15wt%, Lithium Acetate 3wt%, sodium phosphate 0.5wt%, ritalin 3.5wt%, methyl alcohol 50wt%, all the other media are acetic acid.Temperature of reaction is controlled at 180-190 ℃, and the reaction total pressure is controlled at 3.0MPa, and the reaction times is 30 minutes, circulating reaction 10 times, and the reactive behavior and the selective data of each time are as shown in table 2:
Table 2 catalyst recirculation number of times and reactive behavior and selective data
Cycle index 1 2 3 4 5 6 7 8 9 10
STY mol/(L·h) 29.3 33.7 30.9 35.2 31.6 32.4 36.8 33.4 31.5 32.4
Selectivity % 98.4 99.0 98.6 99.1 99.5 99.3 99.6 99.1 99.4 99.5
Above result shows that the catalytic activity of catalyzer and selectivity are all higher, and under the isolating condition of catalyzer mother liquor of harshness, catalyzer still has stability preferably.
Embodiment 4, catalyzed reaction
The aminocarboxylic acid lithium is the rhodium catalyst of part, also can unite use with dicarbapentaborane diiodo-rhodium, and can reach better catalytic effect.Dicarbapentaborane diiodo-rhodium can be used the preparation of document (ZL 85101460) reported method: about 110 ℃, rhodium triiodid is dissolved in acetic acid or the hydroiodic acid HI, simultaneously under 0.1MPa or higher pressure, in the gained mixture, blast CO (carbon monoxide converter) gas, dissolve fully and generate dicarbapentaborane diiodo-rhodium until rhodium triiodid.
After the rhodium complex catalyst solution (catalyst I) of alanine lithium and dicarbapentaborane diiodo-rhodium catalyst solution prepared according to a certain percentage, unite and use the catalysis methanol carbonylation reaction.Change the content of different rhodium complexs, and calculate catalyst levels with the mass content of rhodium in reaction medium.
Other reaction conditions is with the test in the table 15:
Methyl iodide concentration 15wt%, lithium iodide content 10wt%, Lithium Acetate 3wt%, sodium phosphate 0.4wt%, ritalin 4wt%, methyl alcohol 40wt%, all the other media are acetic acid; Temperature of reaction is 190 ℃, and reaction pressure is 4MPa, and the reaction times is 20 minutes.
The data of batch test reaction result are as shown in table 3.
Table 3 catalyzer of the present invention and dicarbapentaborane diiodo-rhodium are united the use experimental result
Sequence number The rhodium complex of aminocarboxylic acid lithium (ppm) Dicarbapentaborane diiodo-rhodium (ppm) STY mol/(L·h) Acetic acid selectivity (%)
1 300 200 12.5 99.4
2 100 1200 40.9 99.5
3 200 700 30.4 99.2
4 700 200 35.6 99.8
The result shows that two catalyzer all have the catalytic activity of methanol carbonylation, but the catalytic activity of catalyzer of the present invention is better than traditional dicarbapentaborane diiodo-rhodium.

Claims (10)

1. the aminocarboxylic acid lithium rhodium complex of formula I structure,
Figure S2007101799948C00011
(formula I)
Wherein, X=BPh 4Or I; N=1,2 or 3.
2. the preparation method of the described aminocarboxylic acid lithium of claim 1 rhodium complex comprises the steps:
1) aminocarboxylic acid and lithium hydroxide are dissolved in methyl alcohol or the acetic acid,, disappear until aminocarboxylic acid crystallization and lithium hydroxide crystallization in 20-60 ℃ of high-speed stirring;
2) four carbonyl dichloros, two rhodiums are dissolved in methyl alcohol or the acetic acid, and slowly join and stir step 1) gained solution down, continue stirring in 10-40 ℃, form stable title complex;
3) iodide or tetraphenylboron thing are dissolved in methyl alcohol or the acetic acid, and join step 2 in stirring down) in the gained solution, continue stirring in 10-40 ℃, promptly obtain described aminocarboxylic acid lithium rhodium complex.
3. the method for acetic acid is produced in a carbonylation of methanol, is methyl alcohol and CO (carbon monoxide converter) gas to be carried out methanol carbonylation obtain acetic acid under the catalyst system effect, and it is characterized in that: described catalyst system contains the aminocarboxylic acid lithium rhodium complex of formula I structure.
4. method according to claim 3 is characterized in that: described catalyst system also is added with dicarbapentaborane diiodo-rhodium; Based on the reaction system gross weight, the content of described dicarbapentaborane diiodo-rhodium in reaction system is counted 200-1200ppm with rhodium.
5. according to claim 3 or 4 described methods, it is characterized in that: based on the reaction system gross weight, rhodium content is 200-2000ppm in the described reaction system; Be preferably 400-1200ppm; 600-1000ppm more preferably.
6. according to claim 3 or 4 described methods, it is characterized in that: described catalyst system also is added with promotor, and described promotor comprises methyl iodide, lithium iodide, Lithium Acetate and phosphoric acid salt.
7. method according to claim 6 is characterized in that: the weight content of methyl iodide in reaction system is 8-20%, is preferably 12-18%; The weight content of lithium iodide in reaction system is 2-20%, is preferably 6-15%; The weight content of Lithium Acetate in reaction system is 0.5-10, is preferably 2-4%; Phosphatic range of choice is phosphoric acid normal salt and the hydrate thereof of Na, K, and the weight content of phosphoric acid salt in reaction system is 0.01%-5%, is preferably 0.1%-0.8%.
8. according to claim 3 or 4 described methods, it is characterized in that: also be added with ritalin in the reaction system, ritalin content is reaction system gross weight 0.5-13%, is preferably 3-8%.
9. according to claim 3 or 4 described methods, it is characterized in that: the temperature of methanol carbonylation is controlled at 150-250 ℃, is preferably 185-210 ℃.
10. according to claim 3 or 4 described methods, it is characterized in that: the reaction total pressure is preferably 3.0MPa at 2.0-5.0MPa.
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