CN101182180B - Infrared bo-mei board and preparation method thereof - Google Patents
Infrared bo-mei board and preparation method thereof Download PDFInfo
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- CN101182180B CN101182180B CN2007101781499A CN200710178149A CN101182180B CN 101182180 B CN101182180 B CN 101182180B CN 2007101781499 A CN2007101781499 A CN 2007101781499A CN 200710178149 A CN200710178149 A CN 200710178149A CN 101182180 B CN101182180 B CN 101182180B
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- 238000002360 preparation method Methods 0.000 title claims abstract description 13
- 239000003365 glass fiber Substances 0.000 claims abstract description 31
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 29
- 239000000395 magnesium oxide Substances 0.000 claims abstract description 28
- 239000001095 magnesium carbonate Substances 0.000 claims abstract description 27
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 claims abstract description 27
- 235000014380 magnesium carbonate Nutrition 0.000 claims abstract description 27
- 229910000021 magnesium carbonate Inorganic materials 0.000 claims abstract description 27
- 239000011521 glass Substances 0.000 claims abstract description 22
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims abstract description 19
- 229910052749 magnesium Inorganic materials 0.000 claims abstract description 19
- 239000011777 magnesium Substances 0.000 claims abstract description 19
- 235000019362 perlite Nutrition 0.000 claims abstract description 17
- 239000010451 perlite Substances 0.000 claims abstract description 15
- 239000004745 nonwoven fabric Substances 0.000 claims abstract description 14
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 claims abstract description 10
- -1 sawdust) Substances 0.000 claims abstract description 10
- 239000000945 filler Substances 0.000 claims abstract description 8
- 239000002994 raw material Substances 0.000 claims abstract description 7
- 229910001629 magnesium chloride Inorganic materials 0.000 claims abstract description 5
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical group [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims description 54
- 235000012245 magnesium oxide Nutrition 0.000 claims description 31
- 239000003795 chemical substances by application Substances 0.000 claims description 28
- 239000000203 mixture Substances 0.000 claims description 16
- 239000002023 wood Substances 0.000 claims description 16
- 238000003756 stirring Methods 0.000 claims description 13
- 229910052736 halogen Inorganic materials 0.000 claims description 12
- 150000002367 halogens Chemical class 0.000 claims description 12
- 229920001296 polysiloxane Polymers 0.000 claims description 9
- 238000012423 maintenance Methods 0.000 claims description 8
- 239000013530 defoamer Substances 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 7
- 238000001125 extrusion Methods 0.000 claims description 6
- 238000002156 mixing Methods 0.000 claims description 6
- 239000000243 solution Substances 0.000 claims description 6
- 239000001488 sodium phosphate Substances 0.000 claims description 5
- 229910000162 sodium phosphate Inorganic materials 0.000 claims description 5
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 claims description 5
- GQPLMRYTRLFLPF-UHFFFAOYSA-N Nitrous Oxide Chemical compound [O-][N+]#N GQPLMRYTRLFLPF-UHFFFAOYSA-N 0.000 claims description 4
- 229910004298 SiO 2 Inorganic materials 0.000 claims description 4
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 claims description 4
- 229920001807 Urea-formaldehyde Polymers 0.000 claims description 4
- 238000013019 agitation Methods 0.000 claims description 4
- GZCGUPFRVQAUEE-SLPGGIOYSA-N aldehydo-D-glucose Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C=O GZCGUPFRVQAUEE-SLPGGIOYSA-N 0.000 claims description 4
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 claims description 4
- 238000001035 drying Methods 0.000 claims description 4
- 239000004744 fabric Substances 0.000 claims description 4
- 238000000465 moulding Methods 0.000 claims description 4
- 239000002002 slurry Substances 0.000 claims description 4
- 229960004418 trolamine Drugs 0.000 claims description 4
- 238000005303 weighing Methods 0.000 claims description 4
- 229910010413 TiO 2 Inorganic materials 0.000 claims description 3
- 238000012856 packing Methods 0.000 claims description 3
- 229910052751 metal Inorganic materials 0.000 claims description 2
- 239000002184 metal Substances 0.000 claims description 2
- 239000002985 plastic film Substances 0.000 claims description 2
- 229920006255 plastic film Polymers 0.000 claims description 2
- 239000000376 reactant Substances 0.000 claims description 2
- 239000006104 solid solution Substances 0.000 claims description 2
- 239000004575 stone Substances 0.000 claims description 2
- LCRMGUFGEDUSOG-UHFFFAOYSA-N naphthalen-1-ylsulfonyloxymethyl naphthalene-1-sulfonate;sodium Chemical compound [Na].C1=CC=C2C(S(=O)(OCOS(=O)(=O)C=3C4=CC=CC=C4C=CC=3)=O)=CC=CC2=C1 LCRMGUFGEDUSOG-UHFFFAOYSA-N 0.000 claims 1
- 241001131796 Botaurus stellaris Species 0.000 abstract description 9
- 230000036541 health Effects 0.000 abstract description 5
- 239000002241 glass-ceramic Substances 0.000 abstract 2
- 229910052681 coesite Inorganic materials 0.000 abstract 1
- 229910052906 cristobalite Inorganic materials 0.000 abstract 1
- 239000000835 fiber Substances 0.000 abstract 1
- 238000004079 fireproofing Methods 0.000 abstract 1
- 239000003607 modifier Substances 0.000 abstract 1
- 239000000843 powder Substances 0.000 abstract 1
- 239000000377 silicon dioxide Substances 0.000 abstract 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 abstract 1
- 229910052682 stishovite Inorganic materials 0.000 abstract 1
- 229910052905 tridymite Inorganic materials 0.000 abstract 1
- 239000000047 product Substances 0.000 description 12
- 239000000463 material Substances 0.000 description 6
- 238000009825 accumulation Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 3
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 3
- 239000010721 machine oil Substances 0.000 description 3
- 239000002253 acid Substances 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 230000001680 brushing effect Effects 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 239000003063 flame retardant Substances 0.000 description 2
- 238000007667 floating Methods 0.000 description 2
- 150000004820 halides Chemical class 0.000 description 2
- 235000019832 sodium triphosphate Nutrition 0.000 description 2
- 101710194948 Protein phosphatase PhpP Proteins 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 230000036449 good health Effects 0.000 description 1
- 230000036571 hydration Effects 0.000 description 1
- 238000006703 hydration reaction Methods 0.000 description 1
- HWGNBUXHKFFFIH-UHFFFAOYSA-I pentasodium;[oxido(phosphonatooxy)phosphoryl] phosphate Chemical compound [Na+].[Na+].[Na+].[Na+].[Na+].[O-]P([O-])(=O)OP([O-])(=O)OP([O-])([O-])=O HWGNBUXHKFFFIH-UHFFFAOYSA-I 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- UNXRWKVEANCORM-UHFFFAOYSA-I triphosphate(5-) Chemical compound [O-]P([O-])(=O)OP([O-])(=O)OP([O-])([O-])=O UNXRWKVEANCORM-UHFFFAOYSA-I 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/30—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing magnesium cements or similar cements
- C04B28/32—Magnesium oxychloride cements, e.g. Sorel cement
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C13/00—Fibre or filament compositions
- C03C13/04—Fibre optics, e.g. core and clad fibre compositions
- C03C13/045—Silica-containing oxide glass compositions
- C03C13/046—Multicomponent glass compositions
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/083—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound
- C03C3/085—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound containing an oxide of a divalent metal
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C4/00—Compositions for glass with special properties
- C03C4/10—Compositions for glass with special properties for infrared transmitting glass
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/009—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/50—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
- C04B41/5022—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials with vitreous materials
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- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2103/00—Function or property of ingredients for mortars, concrete or artificial stone
- C04B2103/0068—Ingredients with a function or property not provided for elsewhere in C04B2103/00
- C04B2103/0097—Anion- and far-infrared-emitting materials
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- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00025—Aspects relating to the protection of the health, e.g. materials containing special additives to afford skin protection
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- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00241—Physical properties of the materials not provided for elsewhere in C04B2111/00
- C04B2111/00413—Materials having an inhomogeneous concentration of ingredients or irregular properties in different layers
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- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
- C04B2111/27—Water resistance, i.e. waterproof or water-repellent materials
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- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
- C04B2111/28—Fire resistance, i.e. materials resistant to accidental fires or high temperatures
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
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- Life Sciences & Earth Sciences (AREA)
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- Optics & Photonics (AREA)
- Glass Compositions (AREA)
Abstract
An infrared glass magnesium plate and a preparation method belong to the glass magnesium plate technical field. Light burned magnesite powder (mainly MgO), bittern (MgCl2 question mark 6H2O), fillers (perlite, sawdust), glass fibers, non-woven fabrics, modifiers and water are used as main raw materials to prepare glass magnesium plates with high quality. And infrared glass-ceramics (MgO-Al2O3-SiO2, MAS) fibers are used to replace the glass magnesium plates to prepare used common glass fibers. And the infrared glass-ceramics are arranged on the external or the middle of the glass magnesium plate in a way of to obtain a glass magnesium plate with high infrared emissivity. The invention is characterized in that the glass magnesium plate is provided with high strength and obvious medical and health function. And the glass magnesium plate has the advantages of not moisture absorbing performance, dehylogenation and warpage-free, which can be widely used in the fields of building, fireproofing, medical, health, etc.
Description
Technical field
The invention belongs to glass magnesium plate technique field, particularly a kind of infrared bo-mei board and preparation method.The infrared bo-mei board of preparation is with health role, high IR emission efficiency, higher intensity, the nonhygroscopic over-all propertieies such as halogen, not buckling deformation of returning.
Background technology
Magnesite product is because of its cost is low, in light weight, fine corrosion resistance is favored, though can satisfy certain requirement in common use occasion, but because the defective of self has limited its promotion and application more widely again, mainly have the deficiency of three aspects: (1) intensity is low.The employed strongthener of present most of magnesite product is non-woven fabrics and simple glass fiber, because the making method of magnesite product is that blended stock, glass fibre, non-woven fabrics are formed by roll-in, maintenance is dried then.The intensity of Zhi Bei magnesite plate depends primarily on the intensity of strongthener and the wettability of compound and strongthener in this way.The resistance to acids and bases of simple glass fiber is weaker than the resistance to acids and bases of devitrified glass fibre, therefore replaces glass fibre can significantly improve the intensity of this strongthener and magnesite product with devitrified glass fibre.(2) damp suction surface halide accumulation, buckling deformation.Under the environment of humidity, the free magnesium chloride on magnesite product surface can absorb airborne moisture and form its aqueous solution.Be adsorbed on product surface with the globule, and the free magnesium chloride of goods inside can dissolve also by the capillary-size pore adsorption moisture that is communicated with the surface, and with moisture evaporation by inside to surface transport.After the surface-moisture evaporation.Just form white dot at the goods table, promptly return halogen; And, had a strong impact on the decorative effect of this kind sheet material and promoted the use of because magnesite product causes the magnesite decorative sheet to produce buckling deformation in the differential expansion of hydration process.(3) purposes is single.Present most magnesite product is only as general structure, fire-retardant material, but major part is used to have people's active place, if use infrared magnesite material can not only play the effect of structure, fire-retardant material, but also can accumulation of heat, and launch infrared rays, will make the place that makes up by glass magnesium plate have significant accumulation of heat, infrared health function.
Therefore, the present invention at first goes out the nonhygroscopic high-quality magnesite product that returns halogen, not buckling deformation by suitable prescription and prepared, then with strongthener---the glass fibre in the alternative traditional magnesite product of infra-red devitrified glass fibre cloth, make and have the high IR emission efficiency, high strength, the nonhygroscopic infrared bo-mei board that returns halogen, not buckling deformation.
Summary of the invention
The invention reside in provides a kind of infrared bo-mei board and preparation method, this infrared bo-mei board to have higher infrared rays emission efficiency and intensity, and nonhygroscopicly returns halogen, buckling deformation, has the good health care effect.
Infrared bo-mei board of the present invention is made up of infra-red devitrified glass fibre, magnesite slip, non-woven fabrics, properties-correcting agent, wherein infra-red devitrified glass fibre accounts for 8~12wt.% of gross weight, the magnesite slip accounts for 85~90wt.% of gross weight, non-woven fabrics accounts for 0.2~1.0wt.% of gross weight, and properties-correcting agent accounts for 0.5~2.5wt.% of gross weight; The structure of glass magnesium plate is that the outside or the centre of glass magnesium plate is compounded with infra-red devitrified glass fibre.
The composition of infra-red devitrified glass fibre of the present invention is MgO, Al
2O
3, SiO
2, Fe
2O
3, MnO, CuO, wherein the weight percent between each composition is respectively that MgO is 12~16wt.%, Al
2O
3Be 20~25wt.%, SiO
2Be 40~45wt.%, TiO
2Be 3~8wt.%, Fe
2O
3Be 6~13wt.%, MnO is 4~8wt.%, and CuO is 2~6wt.%, and microstructure is a Jin green stone solid solution structure.
Magnesite slip of the present invention is by magnesia MgO, halogen sheet MgCl
26H
2O, filler, water are formed, wherein MgO/MgCl
2Mol ratio be 10~12, H
2O/MgCl
2Mol ratio be 12~18, the packing quality mark is 20~25wt.% of magnesia, filler is perlite and wood chip, the mass ratio of perlite and wood chip is 3: 2.
Properties-correcting agent of the present invention by in Tai-Ace S 150, urea-formaldehyde resin, naphthene sulfonic acid NNO, sodium phosphate, trolamine, the hot water two or more or all form, the weight ratio between each composition is (0~1.5): (0~2): (0~1): (0.5~1.5): (0~10): (5~12).
The design of proportioning raw materials
The present invention selects light-burned magnesia (being mainly MgO), halogen sheet (MgCl
26H
2O), filler (perlite, wood chip), glass, infra-red devitrified glass fibre, non-woven fabrics, properties-correcting agent and water are main raw material.Get MgO/MgCl
2Mol ratio be 10~12, there is excessive unreacted MgCl in the too little meeting of this ratio
2, make goods occur bloom easily, then can reduce the intensity of goods too greatly.H
2O/MgCl
2Mol ratio be 12~18 (should measure the content of active MgO earlier, suitably adjust proportioning), getting filler (perlite and wood chip) massfraction is 20%~25% of light-burned magnesia, wherein the mass ratio of perlite and wood chip is controlled to be 3: 2, so both can improve the workability of slip, can guarantee the toughness reguirements of plate again, the properties-correcting agent massfraction is 1%~3% of a light-burned magnesia, the massfraction of devitrified glass fibre is 8~12%, in addition, also add the defoamer (polysiloxane) that accounts for glass magnesium plate gross weight 0.15~0.45%.The characteristics of this material mixture ratio are to pass through MgO/MgCl
2Mole recently suppress damp suction surface halide accumulation, improve the water tolerance of goods by properties-correcting agent, prevented the generation of product surface scum simultaneously, and can reduce the dilatational strain in follow-up maintenance and use so that goods are early strong.
Preparation technology
In order to realize purpose of the present invention, preparation technology of the present invention is:
(1) preparation properties-correcting agent
With in Tai-Ace S 150, urea-formaldehyde resin, naphthene sulfonic acid NNO, sodium phosphate, trolamine, the hot water two or more or all, by the weight ratio between each composition (0~1.5): (0~2): (0~1): (0.5~1.5): (0~10): (5~12) mixing is dissolved; The solution stirring that mixes is even, stand-by;
(2) slip preparation
1. accurately take by weighing raw material, wherein MgO/MgCl according to designed proportioning raw materials
2Mol ratio be 10~12, H
2O/MgCl
2Mol ratio be 12~18, the packing quality mark is 20~25wt.% of magnesia, filler is perlite and wood chip (mass ratio is 3: 2); Halogen sheet, water and properties-correcting agent are mixed, and add 1/3 of defoamer (polysiloxane), stir;
2. add 2/3 of the required magnesia of every batch in stirrer, under agitation add the mixing solutions of required bittern and properties-correcting agent, stirred 8~10 minutes, and then add all the other magnesias, stirred 3~6 minutes, stirring velocity is 60~120r/min;
3. the mixture that adds wood chip and water, wherein the mass ratio of wood chip and water is 1: (0.1~0.3);
4. the mixture that adds perlite and water, wherein the mass ratio of perlite and water is 1: (0.1~0.3);
5. add remaining 2/3 defoamer, stirred 5~8 minutes.Prepare to account for the bittern of glass magnesium plate gross weight 5% simultaneously so that regulate the workability of slip.
(3) former sheet metal forming
1. adopt mould molding after slip being stirred, at first go up and brush the releasing agent (as machine oil) of a layer thickness less than 1mm at mould therefor (plate).
2. at mold bottom shop one deck infra-red devitrified glass fibre cloth, the magnesite slurry is evenly added the feed end of laminator, the cast slip is laid one deck infra-red devitrified glass fibre and layer of non-woven fabric at last at the top;
3. with magnesite slurry and template and two-layer up and down devitrified glass glass fiber mesh through a pair of roller extrusion molding, and again by a pair of roller roll extrusion typing.
(4) demoulding maintenance
1. with the plain plate of moulding at room temperature (10~40 ℃) place 6~10h and get final product the demoulding (the perhaps moisture-keeping maintaining 24h demoulding);
2. after the demoulding plate is put into clear water and wash, remove the unnecessary unreacted reactant of product surface, covered with plastic film carries out moisture-keeping maintaining then, meanwhile, places weight on the plate surface, to be limited in the distortion in the maintenance processes;
3. plain plate behind moisture-keeping maintaining, drying.
The invention has the advantages that this glass magnesium plate has the high IR emittance, higher intensity and significant medical care effect, and the nonhygroscopic halogen that returns of this kind glass magnesium plate, not buckling deformation can be widely used in fields such as building, fire prevention, medical treatment and health care.
Description of drawings
Fig. 1 is an infrared bo-mei board preparation technology flow process.
Fig. 2 is a slab shaping work principle.Wherein, deflector roll 1, glass fibre/infra-red devitrified glass fibre 2, roll coater 3, hopper 4, rare material 5, non-woven fabrics 6, format roll 7, material 8, hopper 9, infra-red devitrified glass fibre 10, lower bolster 11.
Fig. 3 is the structure of infrared bo-mei board.Wherein, non-woven fabrics 1, magnesite slip 2, infra-red devitrified glass fibre 3.
Embodiment
Describe the present invention particularly with embodiment below, scope of the present invention is not subjected to the restriction of embodiment.
At first prepare properties-correcting agent, with sodium phosphate, tripoly phosphate sodium STPP, hot water is hybridly prepared into 50 kilograms of properties-correcting agent with 1: 1: 10 quality proportioning, and is stand-by.The weighing magnesia is 200 kilograms then, 60 kilograms of wood chips, 30 kilograms of perlites, 200 kilograms in bittern, 16 kilograms of properties-correcting agent, 1 kilogram of polysiloxane.200 kilograms of bittern and 16 kilograms of properties-correcting agent are mixed, and add 0.6 kilogram of polysiloxane, stir.2/3 (promptly 134 kilograms) that in stirrer, add the required magnesia of every batch, the mixing solutions that under agitation adds bittern and properties-correcting agent, stir about 10 minutes adds 66 kilograms of remaining magnesias again, stirred 3 minutes, stirring velocity is advisable for 60~120 rev/mins.72 kilograms in the mixture that adds wood chip and water then, 36 kilograms in the mixture of perlite and water, 0.4 kilogram of remaining defoamer stirred 6 minutes.
An amount of one deck machine oil releasing agent of brushing on template evenly adds the feed end of laminator with the magnesite slip, with template and upper strata non-woven fabrics and lower floor's glass fibre through a pair of roller extrusion molding, again by a pair of roller roll-forming.Water wave through the floating surface of scraper plate, moisture-keeping maintaining.Maintenance 2 days, demoulding drying, cutting.
At first prepare properties-correcting agent, with Tai-Ace S 150, urea-formaldehyde resin, naphthene sulfonic acid NNO, sodium phosphate, trolamine, hot water by 1: 1: 1: 1: 9: 10 quality proportioning is hybridly prepared into 50 kilograms of properties-correcting agent, and is stand-by.The weighing magnesia is 200 kilograms then, 60 kilograms of wood chips, 30 kilograms of perlites, 200 kilograms in bittern, 16 kilograms of properties-correcting agent, 1.5 kilograms of polysiloxane.200 kilograms of bittern and 16 kilograms of properties-correcting agent are mixed, and add 0.7 kilogram of polysiloxane, stir.2/3 (promptly 134 kilograms) that in stirrer, add the required magnesia of every batch, the mixing solutions that under agitation adds bittern and properties-correcting agent, stir about 10 minutes adds 66 kilograms of remaining magnesias again, stirred 3 minutes, stirring velocity is advisable for 60~120 rev/mins.73 kilograms in the mixture that adds wood chip and water then, 38 kilograms in the mixture of perlite and water, 0.8 kilogram of remaining defoamer stirred 6 minutes.
An amount of one deck machine oil releasing agent of brushing on template evenly adds the feed end of laminator with the magnesite slip, with template and upper strata non-woven fabrics and lower floor's infra-red devitrified glass fibre through a pair of roller extrusion molding, again by a pair of roller roll-forming.Water wave through the floating surface of scraper plate, moisture-keeping maintaining.Maintenance 2 days, demoulding drying is cut.
Claims (1)
1. a method for preparing infrared bo-mei board is characterized in that,
Infrared bo-mei board is made up of infra-red devitrified glass fibre, magnesite slip, non-woven fabrics, properties-correcting agent, wherein infra-red devitrified glass fibre accounts for 8~12wt.% of gross weight, the magnesite slip accounts for 85~90wt.% of gross weight, non-woven fabrics accounts for 0.2~1.0wt.% of gross weight, and properties-correcting agent accounts for 0.5~2.5wt.% of gross weight; Also add the defoamer polysiloxane that accounts for glass magnesium plate gross weight 0.15~0.45%, the structure of glass magnesium plate is that the outside of glass magnesium plate is compounded with infra-red devitrified glass fibre;
The composition of described infra-red devitrified glass fibre is MgO, Al
2O
3, SiO
2, TiO
2, Fe
2O
3, MnO, CuO, wherein the weight percent between each composition is respectively that MgO is 12~16wt.%, Al
2O
3Be 20~25wt.%, SiO
2Be 40~45wt.%, TiO
2Be 3~8wt.%, Fe
2O
3Be 6~13wt.%, MnO is 4~8wt.%, and CuO is 2~6wt.%, and microstructure is a Jin green stone solid solution structure,
Described magnesite slurry is made up of magnesia MgO, halogen sheet MgCl26H2O, filler, water;
Processing step is:
(1) preparation properties-correcting agent
With in Tai-Ace S 150, urea-formaldehyde resin, sodium methylene bis-naphthalene sulfonate NNO, sodium phosphate, trolamine, the hot water two or more or all, by the weight ratio between each composition 0~1.5: 0~2: 0~1: 0.5~1.5: 0~10: 5~12 mixing are dissolved; The solution stirring that mixes is even, stand-by;
(2) magnesite slip preparation
Accurately take by weighing raw material according to designed proportioning raw materials, wherein the mol ratio of MgO/MgCl2 is 10~12, and the mol ratio of H2O/MgCl2 is 12~18, and the packing quality mark is 20~25wt.% of magnesia, filler is perlite and wood chip, and the mass ratio of perlite and wood chip is 3: 2; Halogen sheet, water and properties-correcting agent are mixed, and add 1/3 of defoamer polysiloxane, stir;
Add 2/3 of the required magnesia of every batch in stirrer, under agitation add the mixing solutions of described halogen sheet, water and properties-correcting agent, stirred 8~10 minutes, and then add all the other magnesias, stirred 3~6 minutes, stirring velocity is 60~120r/min;
Add the mixture of wood chip and water, wherein the mass ratio of wood chip and water is 1: 0.1~0.3;
Add the mixture of perlite and water, wherein the mass ratio of perlite and water is 1: 0.1~0.3;
Add remaining 2/3 polysiloxane, stirred 5~8 minutes;
(3) former sheet metal forming
Slip is adopted mould molding after stirring, at first on mould therefor, brush the releasing agent of a layer thickness less than 1mm;
At mold bottom shop one deck infra-red devitrified glass fibre cloth, the magnesite slip is evenly added the feed end of laminator, the cast slip is laid one deck infra-red devitrified glass fibre cloth and layer of non-woven fabric at last at the top;
With magnesite slurry and template and two-layer up and down devitrified glass glasscloth through a pair of roller extrusion molding, and again by a pair of roller roll extrusion typing;
(4) demoulding maintenance
With the plain plate of moulding at room temperature 10~40 ℃ place the 6~10h demoulding or the moisture-keeping maintaining 24h demoulding;
After the demoulding plate is put into clear water and wash, remove the unnecessary unreacted reactant of product surface, covered with plastic film carries out moisture-keeping maintaining then, meanwhile, places weight on the plate surface, to be limited in the distortion in the maintenance processes;
Plain plate behind moisture-keeping maintaining, drying.
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CN1230530A (en) * | 1998-03-27 | 1999-10-06 | 杨向东 | Far infrared ceramic fiber |
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