CN1011733B - Flow controlling valve with pressure compensation - Google Patents
Flow controlling valve with pressure compensationInfo
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Abstract
本发明涉及一种具有压力补偿功能的流量控制阀。其特征在于该阀内设有两个液压腔及连通两液压腔的节流孔;当压力油从第1通孔(35a)流入时,在两液压腔间产生压力差,滑阀左移,开闭开口(44a)打开,使第1通孔与第2通孔(36a)连通;当压力油从第2通孔流入时,滑阀右移,使控制小孔(45a)的开口面积减小,从而使压力油流量保持一定。该流量控制阀结构简单,使成本降低。
The invention relates to a flow control valve with pressure compensation function. It is characterized in that the valve is provided with two hydraulic chambers and an orifice connecting the two hydraulic chambers; when the pressure oil flows in from the first through hole (35a), a pressure difference is generated between the two hydraulic chambers, and the slide valve moves to the left. The opening and closing opening (44a) is opened, so that the first through hole communicates with the second through hole (36a); when the pressure oil flows in from the second through hole, the slide valve moves to the right, so that the opening area of the small control hole (45a) decreases. Small, so that the pressure oil flow can be kept constant. The flow control valve has a simple structure and reduces the cost.
Description
本发明涉及一种具有压力补偿功能的流量控制阀。The invention relates to a flow control valve with pressure compensation function.
流量控制阀是用调节阀芯开口大小来控制通过的流量,以实现工作机构的速度控制和调节。对流量控制阀的主要要求是能得到稳定流量,采取压力补偿的方法能够达到这个目的。The flow control valve controls the passing flow by adjusting the opening size of the spool, so as to realize the speed control and adjustment of the working mechanism. The main requirement of the flow control valve is to obtain a stable flow, and the method of pressure compensation can achieve this goal.
例如,在液压挖土机等各种工程机械中配备有液压执行元件,适当地驱动这些液压执行元件,可以使该工程机械实现所要求的动作。上述液压执行元件的动作由各自的换向阀控制,这些换向阀由操作杆操纵。近年来,一般采用以操纵压力驱动换向阀的前置操纵方式,简单来说,这种操纵方式是通过操纵管路,把设在换向阀的相对称方向的二个控制腔接到操纵杆控制的先导阀上这样构成的液压操纵回路组成。For example, various construction machinery such as hydraulic excavators are equipped with hydraulic actuators, and these hydraulic actuators can be properly driven to make the construction machinery realize the required actions. The actions of the above-mentioned hydraulic actuators are controlled by their respective reversing valves, which are operated by operating rods. In recent years, the pre-control method of driving the reversing valve with the control pressure is generally adopted. In simple terms, this control method is to connect the two control chambers in the opposite direction of the reversing valve to the control through the control pipeline. The hydraulic control circuit formed in this way on the pilot valve controlled by the rod is composed.
下面以控制液压挖土机行走马达驱动的换向阀为例来说明这种以往的液压操纵回路装置的动作。当操纵者将操纵杆从中间位置向一个方向扳动时,从与先导阀相连通的操纵液压泵输出的压力油,通过先导阀流入对应一侧的操纵管路,向换向阀对应一侧的操纵腔供油。这样,换向阀被切换至操作位置,从主液压泵输出的压力油通过换向阀流入一侧的主管路,向行走马达供油,在行走马达中,作过功的压力油通过另一侧的主管路,经过行走换向阀流回油箱。这样,行走马达转动,液压挖土机行进。The action of this conventional hydraulic control circuit device will be described below by taking the reversing valve driven by the travel motor of a hydraulic excavator as an example. When the operator pulls the control lever from the middle position to one direction, the pressure oil output from the control hydraulic pump connected to the pilot valve flows into the control pipeline on the corresponding side through the pilot valve, and flows to the corresponding side of the reversing valve. oil supply to the control chamber. In this way, the reversing valve is switched to the operating position, and the pressure oil output from the main hydraulic pump flows into the main pipeline on one side through the reversing valve to supply oil to the travel motor. In the travel motor, the pressure oil that has worked has passed through the other side The main line on the side flows back to the fuel tank through the travel reversing valve. In this way, the travel motor rotates, and the hydraulic excavator travels.
要停止液压挖土机的行走时,操纵者可将操纵杆拉回到中间位置,这时先导阀将操纵泵与上述一侧的操纵管路的连通切断,使该操纵管路与油箱连通。这样,换向阀一侧的操纵腔的压力油流回油箱,换向 阀回复至中间位置,从主泵向行走马达的压力油供应停止,并且使上述主管路关闭。这时,行走马达并不立即停止,由于惯性作用,马达继续转动,这种转动作用的结果,将上述一侧主管路的压力油吸入,输出至上述另一侧的主管路。这样,其关闭的另一侧的操纵管路内的油压力急剧升高,这个升高的压力变为制动压力,使行走马达停止。When the hydraulic excavator is to be stopped, the operator can pull the joystick back to the middle position. At this moment, the pilot valve cuts off the communication between the steering pump and the steering pipeline on the above-mentioned side, so that the steering pipeline communicates with the oil tank. In this way, the pressure oil in the control chamber on one side of the reversing valve flows back to the oil tank, and the reversing valve The valve returns to the neutral position, the supply of pressurized oil from the main pump to the travel motor is stopped, and the above-mentioned main line is closed. At this time, the travel motor does not stop immediately, but the motor continues to rotate due to inertia. As a result of this rotation, the pressure oil in the main pipeline on the one side is sucked in and output to the main pipeline on the other side. Like this, the oil pressure in the control pipeline of the other side that it closes rises sharply, and this raised pressure becomes brake pressure, and travel motor is stopped.
可是,在上述这种现有的回路装置中,当操纵杆从操纵位置回复至中间位置时,换向阀回复至中间位置的回复速度非常快,从而,在上述另一侧的主管路中产生的制动压力也上升得非常剧烈,作用在行走即将停止时液压挖土机整个车身上的冲击也非常大。因此,其缺点会造成液压挖土机的操作性能降低,操作者的疲劳感增大,此外还会损害机械的寿命。这种缺点不仅限于上述的液压挖土机,在其他的工程机械的液压执行元件上也会产生,特别是,其液压执行元件的负载惯性越大,则这种缺点越明显。However, in the above-mentioned existing circuit device, when the joystick returns to the middle position from the manipulation position, the reversing speed of the reversing valve returning to the middle position is very fast, thereby, in the main pipeline on the other side above-mentioned The braking pressure of the hydraulic excavator also rises very violently, and the impact on the entire body of the hydraulic excavator is also very large when the walking is about to stop. Therefore, there are disadvantages in that the operability of the hydraulic shovel is lowered, the fatigue of the operator is increased, and in addition, the life of the machine is impaired. This shortcoming is not limited to the above-mentioned hydraulic excavator, but also occurs on the hydraulic actuators of other engineering machinery, especially, the greater the load inertia of the hydraulic actuators, the more obvious this shortcoming.
为了克服上述缺点,可以在先导阀与换向阀之间设置流量控制阀,使它控制从换向阀向先导阀的压力油流动。但是现有的流量控制阀显得结构复杂,成本较高。In order to overcome the above shortcomings, a flow control valve can be set between the pilot valve and the reversing valve to control the flow of pressure oil from the reversing valve to the pilot valve. However, the existing flow control valve appears to have a complex structure and high cost.
因此,本发明的目的是要提供一种具有压力补偿功能的流量控制阀,该阀安装在液压回路里能消除上述现有技术的缺点,缓和液压执行元件在停止时的冲击,提高操作性能,减轻操作者的疲劳感,提高寿命,而且该阀结构简单,能使成本降低。Therefore, the object of the present invention is to provide a flow control valve with pressure compensation function, which can eliminate the above-mentioned shortcomings of the prior art when installed in the hydraulic circuit, ease the impact of the hydraulic actuator when it stops, and improve the operating performance. The operator's fatigue is reduced and the service life is improved, and the valve has a simple structure, which can reduce the cost.
以下为实施本发明各实例的具体装置图。The following are specific device diagrams for implementing various examples of the present invention.
图1为采用本发明的流量控制阀的液压操纵回路装置的典型的工程机械之一的液压挖土机之侧面图。Fig. 1 is a side view of a hydraulic shovel, one of typical construction machines, using the hydraulic control circuit device of the flow control valve of the present invention.
图2为图1所示的液压挖土机的顶视图。Fig. 2 is a top view of the hydraulic excavator shown in Fig. 1 .
图3为应用本发明的流量控制阀的液压操纵回路,其适用于图1所示的液压挖土机的行走马达的换向阀。Fig. 3 is a hydraulic control circuit applying the flow control valve of the present invention, which is suitable for the reversing valve of the traveling motor of the hydraulic excavator shown in Fig. 1 .
图4为图3所示的流量控制阀的放大图。FIG. 4 is an enlarged view of the flow control valve shown in FIG. 3 .
图5(a)(b)(c)为图3所示液压操纵回路装置动作相对于时间的坐标图。Fig. 5 (a), (b) and (c) are coordinate diagrams of the action of the hydraulic control circuit device shown in Fig. 3 with respect to time.
图6为本发明的另一个实施例,是一个流量控制阀的剖面图。Fig. 6 is another embodiment of the present invention, which is a sectional view of a flow control valve.
图7为已知的流量控制阀的剖面图。Fig. 7 is a sectional view of a known flow control valve.
现在就液压挖土机上使用的情况为例说明本发明的最佳实例。一般,液压挖土机如图1及图2所示,具有上部回转部分1及下部行走部分2,上部回转部分1靠旋转液压马达3来转动,下部行走部分2依靠行走液压马达5,7分别驱动左、右履带4,6来行走,起重臂8回转自如地被支撑在上部回转部分1上,在起重臂8上回转自如地支撑着悬臂9,在悬臂9上回转自如地支撑着挖斗10,起重臂8,悬臂9、挖斗10分别由起重臂液压缸12,挖斗液压缸13驱动。The best example of the present invention will now be described with regard to the situation of using on a hydraulic excavator as an example. Generally, a hydraulic excavator, as shown in Figure 1 and Figure 2, has an upper revolving part 1 and a
在控制这种液压挖土机的行走马达5的驱动换向阀上使用本发明的流量控制阀的例子如图3所示。在图3中,符号15表示安装在液压挖土机上的液压泵,这个液压泵15通过换向阀16与行走马达5相连,换向阀16控制从液压泵15至行走马达5的压力油供应。在换向阀16的左右两侧设置了相对称配置的一对操纵腔16a,16b。符号17为油箱。换向阀16与行走马达5用一对主管路18a,18b相连,在这些主管路之间,跨接着安全阀19。An example of using the flow control valve of the present invention on the driving reversing valve of the traveling
符号21为操纵泵,操纵泵21的最大输出压力由安全阀22规定。操纵泵21与由控制行走马达5的操纵杆23所操纵的先导阀24相连。该先导阀24属于现有技术,如果概略说明之,它具有阀
体24a,和在这个阀体24a上作出的2个阀腔25a,25b,在阀腔25a,25b内装入滑阀26a,26b;杆27a,27b与滑阀26a,26b相连,在阀体24a上有分别与阀腔25a、25b相连通的通道28,29,30a,30b,通道28将操纵泵21及各阀腔25a,25b与油箱17相连,通道30a,30b通过操纵管路31a,32a以及操纵管路31b,32b分别与换向阀16的操纵腔16a,16b相连。
如图所示,本发明的具有压力补偿功能的流量控制阀33a,33b与操纵管路31a,32a及操纵管路31b,32b相连。As shown in the figure, the
现参照图4说明流量控制阀33a,33b的详细结构,图4只表示了一侧的流量控制阀33a,另一侧的流量控制阀33b的结构与此完全相同,故其图与说明均省略。The detailed structure of the
流量控制阀33a具有阀腔34a,阀体37a,第1通孔35a与操纵管路31a相连,操纵管路31a和先导阀24的通道30a相联接,第2通孔36a与操纵管路32a相连,操纵管路32a和换向阀16的操纵腔16a相连,滑阀38a能在阀体37a的阀腔34a内自由滑动,在滑阀38a上有第1液压腔40a和第2液压腔42a,液压腔40a通过径向孔39a与第1通孔35a相连通;液压腔42a通过径向孔41a与第2通孔36a相连通,位于第1和第2液压腔40a和42a之间有节流孔43a,节流孔43a同时连通两个液压腔,当压力油通过节流孔43a时,在两液压腔之间产生压力差,使滑阀产生位移。当从第1通孔35a有压力油流入时,由于压力差产生滑阀38a的位移,形成使第1通孔35a和第2通孔36a相通的开闭开口44a,同时,当从第2通孔36a有压力油
流入时,才与由上述压力差产生滑阀38a的位移引起的压力差相适应,使开口面积减少,形成从第2通孔36a,经过第2液压腔42a,节流孔43a,第1液压腔40a,保持从第1通孔35a流出的压力油流量一定的控制小孔45a。The flow control valve 33a has a valve cavity 34a, a valve body 37a, the first through hole 35a is connected to the control pipeline 31a, the control pipeline 31a is connected to the
在图示实例中,节流孔43a作成小孔形状。在图示实例中,开闭开口44a由在滑阀38a的外圆上作出的环形槽46a和只能与环形槽46a的第2通孔36a一侧的台肩47a接触的阀腔34a的内孔部分,即第1个台肩48a组成,这样,环形槽46a平常与第1通孔35a连通,在第2通孔36a处,当没有压力油流入第1通孔35a时,由于台肩47a与台肩48a接触,连通被切断,只有由于压力油流入第1通孔35a造成的压力差使滑阀38a产生位移时,台肩47a与台肩48a才离开,变为互相连通。控制小孔45a由第1径向孔39a与处于部分关闭这个径向孔39a阀腔34a的内孔部分,即第2个台肩49a构成。In the illustrated example, the orifice 43a is formed in the shape of a small hole. In the illustrated example, the opening and closing opening 44a consists of an annular groove 46a made on the outer circumference of the slide valve 38a and the inner portion of the valve cavity 34a that can only contact the shoulder 47a on the second through hole 36a side of the annular groove 46a. The hole part, that is, the first shoulder 48a, so that the annular groove 46a usually communicates with the first through hole 35a, and at the second through hole 36a, when no pressure oil flows into the first through hole 35a, due to the shoulder 47a Contact with the shoulder 48a, the communication is cut off, and only when the pressure difference caused by the pressure oil flowing into the first through hole 35a causes the slide valve 38a to displace, the shoulder 47a and the shoulder 48a are separated and become connected to each other. The small control hole 45a is composed of the first radial hole 39a and the inner hole portion which partially closes the valve cavity 34a of the radial hole 39a, that is, the second shoulder 49a.
在滑阀38a与阀腔34a的端面之间,设置了第1与第2并相对布置的弹簧50a,51a,第1弹簧50a的弹力确定得较强,第2弹簧51a的弹力较弱。Between the slide valve 38a and the end surface of the valve cavity 34a, first and second springs 50a, 51a are arranged oppositely. The elastic force of the first spring 50a is determined to be stronger, and the elastic force of the second spring 51a is weaker.
其次,本实施例的动作可参照图5(a)-(c)所示的时间图加以说明。Next, the operation of this embodiment can be described with reference to the time charts shown in Figs. 5(a)-(c).
现在,当操纵者在时间t1将操纵杆23向图的左侧扳动时,先导阀24的滑阀26a移动,由操纵液压泵21输出的压力油,经过通道28,阀腔25a,通道30a,操纵管路31a向流量控制阀33a的第Ⅰ通孔35a供油,这股压力油从第Ⅰ通孔35a,经过径向孔39a,第Ⅰ液压腔40a、43a流入第2液压腔42a,
再从径向孔41a向第2通孔36a流出。这时,位于节流孔43a两侧的第1及第2液压腔40a和42a之间产生压力差,当这个压力差作用在滑阀上的力比弹簧51a的弹力大时,处于图示中间位置的滑阀38a将向图的左侧移动。这样,滑阀38a的台肩47a与台肩48a离开,滑阀38a的环形槽46a与第2通孔36a相连通,流入第1通孔35a的压力油,经过环形槽46a向第2通孔36a流出。因为弹簧51a的弹力选择得较弱,上述滑阀38a的向左运动,在压力油流入第1通孔35a后的短时间内产生,压力油从第1通孔35a向第2通孔36a的流动是没有任何限制的自由流动。Now, when the operator pulls the
流至第2通孔36a的压力油,经过操纵管路32a向换向阀16的操纵腔16a供油。这样,如图5(b)所示,换向阀16在时间t3开始动作,在时间t4达到最大的位移量。时间t4比没有流量控制阀的回路装置情况下的时间有一定滞后,关于这种滞后以后再叙述。The pressure oil flowing to the second through hole 36a is supplied to the operation chamber 16a of the
当换向阀16从中间位置向左移动时,液压泵15的压力油经过换向阀16、主管路18b向行走马达5供油,如图5(c)所示,行走马达5的有效压力升高,并开始转动。而且,在时间t4以后,继续正常转动,使液压挖土机工作。从时间t3到时间t4之间,上述有效压力升高的曲线形状与没有流量控制阀的回路装置的曲线形状不同,关于这点也在以后叙述。When the reversing
当达到时间t5,若使操纵杆23处于中间位置,先导阀24的阀腔25a与工作油箱17连通。因此,第1通孔35a,径向孔39a,第1液压腔40a与油箱17连通,第2液压腔42a的压力比第1
液压腔40a的压力高。这样,向换向阀16的操纵腔16a供应的压力油从第2通孔36a流到流量控制阀33a。这股压力油,从径向孔41a,第2液压腔42a,通过节流孔43a,经过第1液压腔40a,径向孔39a,第1通孔35a,操纵管路31a,先导阀24流入到油箱17。这时,通过节流孔43a的油量增多,若节流孔43a两侧的第1及第2液压腔40a和42a之间的压力差作用于滑阀上的力比弹簧50a的弹力大时,滑阀38a向右移动。这样,径向孔39a与台肩49a形成的控制小孔45a的开口面积A变小,从第1液压腔40a,通过此小孔流出的压力油量受到限制。这样,第1与第2液压腔40a和42a之间的压力差保持一定,从第1液压腔40a流出的压力油也一定。在这种情况下,当流入第2通孔36a的油压力增大时,由于上述开口面积A进一步减小,压力差保持一定,相反,当流入第2通孔36a的油压力减小时,由于上述开口面积A变大,而压力差也保持一定,就是说,经过操纵腔16a,操纵管路32a,从流量控制阀33a向操纵管路31a,先导阀24,油箱17流出的油的流量经常是一定的。因此如图5(b)所示那样,即使操纵杆23急速地回复至中间位置,换向阀16的回复速度也会滞后,大约要在比时间t7还要迟得多的时间t8才能回复至中间位置。When the time t 5 is reached, if the
如上所述,当换向阀16向其中间位置的回复速度受限制时,主管路18a,18b也不会急速地切断,因此,如图5(c)所示那样,在主管路18a中产生的制动压力升高也变得缓慢了。这样,停车时作用在液压挖土机车身整体上的冲击也大大地缓和了,提高了操作性能和机械寿命,操作者的疲劳感也减低了。As mentioned above, when the return speed of the reversing
下面对操纵杆23从中间位置操纵时,换向阀16的动作滞后时间t4及行走马达5
有效压力升高的曲线形状进行说明。如上所述,当操纵杆23扳到左侧时,在时间t3换向阀16才开始切换。这种情况下,在流量控制阀33a上几乎不产生压力损失。当换向阀16开始切换时,在换向阀16的操纵腔16b以及操纵管路32b中的压力油,经过流量控制阀33b,操纵管路31b,先导阀24向油箱17排出。这时,从流量控制阀33b的第2通孔36b(相当于流量控制阀33a的第2通孔36a)流向第1通孔35b(相当于流量控制阀33a的第1通孔35a)的压力油,如在流量控制阀33a中所述那样,也受到限制。这样,换向阀16达到最大位移量的时间t4比不存在流量控制阀33b的情况下的时间也滞后。但是,这种情况下,在换向阀16的动作开始时间t3,操纵腔16b已经处在与油箱17相连通的状态,即使由于换向阀16从此状态的移动使压力油被从操纵腔16b挤出,这股压力油被构成管路的高压软管的变形和油本身的压缩性所吸收,而通过流量控制阀33b的节流孔43b(相当于流量控制阀33a的节流孔43a)的流量很小,节流孔43b两侧的压力差也很小,因而压力油流动受限制的程度小。然而,虽说这种被限制的程度减小,但因为限制的本身仍然存在,所以换向阀16的切换速度滞后,这样,经过主管路18b,供给行走马达5的压力油的压力升高变得缓慢了,如图5(c)所示那样,行走马达5起动时的冲击也就缓和了。When the
这样,在本实例中,由于流量控制阀是安置在连接先导阀与换向阀的两个操纵管路上,因此能够缓和行走马达停车与起动时的冲击,进而可以提高操作性能、寿命,而且可以减轻操作者的疲劳感。In this way, in this example, since the flow control valve is placed on the two control pipelines connecting the pilot valve and the reversing valve, it can alleviate the impact of the travel motor when it stops and starts, thereby improving the operating performance and life, and can Reduce operator fatigue.
此外,在本实施例中,由于连接了具有压力补偿功能的流量控制阀,当压力油流入第2通孔时,即使由于液压执行元件负载的变动引起压力油的压力波动,仍然能够得到一定的流量,行走马达可以实现更稳定的停车。In addition, in this embodiment, because the flow control valve with pressure compensation function is connected, when the pressure oil flows into the second through hole, even if the pressure fluctuation of the pressure oil is caused by the fluctuation of the load of the hydraulic actuator, a certain pressure can still be obtained. flow, the travel motor can achieve more stable parking.
另外,在图示实例中,当压力油流入第2通孔时,由于对压力油流动的限制是由作为产生压力差的节流小孔和控制小孔来实现的,它们开口面积可以较大,因此不会产生压力油中的尘埃引起的小孔堵塞的顾虑,而且,由于小孔的存在,即使低温时油的粘度增大,通过小孔时的压力损失也可以减小,达到保持一定的压力补偿功能。In addition, in the illustrated example, when the pressure oil flows into the second through hole, since the restriction on the flow of the pressure oil is realized by the throttling orifice and the control orifice that generate pressure difference, their opening area can be larger , so there is no concern about the clogging of small holes caused by dust in the pressure oil. Moreover, due to the existence of small holes, even if the viscosity of the oil increases at low temperatures, the pressure loss when passing through the small holes can also be reduced to maintain a certain level. pressure compensation function.
根据本实施例,用滑阀的阀腔内孔与其阀芯构成流量控制阀的开闭开口和控制小孔,结构非常简单,成本可以降低。According to this embodiment, the opening and closing opening and the control hole of the flow control valve are formed by the inner hole of the valve cavity of the slide valve and the valve core, the structure is very simple, and the cost can be reduced.
图6为本发明另一个实施例的流量控制阀的剖面图。图中,50表示流量控制阀,这个流量控制阀50,代替了前面实例中的具有压力补偿功能的流量控制阀33a,33b,连接在操纵管路31a和32a之间以及31b和32b之间。51为操纵管路31a,31b相连的第1通孔,52为与操纵管路32a,32b相连的第2通孔。53为阀芯,54为推压阀芯53的弹簧,55a,55b为第1及第2液压腔,56为在阀芯53顶部的具有细长小孔形状的节流孔,57为在联通第1及第2液压腔55a,55b之间阀芯53上的孔,58为阀座。Fig. 6 is a cross-sectional view of a flow control valve according to another embodiment of the present invention. In the figure, 50 represents a flow control valve. This flow control valve 50 replaces the
在图3所示的液压回路中,设置了这种流量控制阀50代替具有压力补偿功能的流量控制阀33a,33b,当把操纵杆23向左边扳动时,由操纵液压泵21输出的油,经过先导阀24,操纵管路31a,向流量控制阀50的第1通孔51供油。由于这样,阀芯
53克服弹簧54的弹力,被推向下方,压力油通过第1通孔51,第1液压腔55b、孔57,第2液压腔55a,第2通孔52,再经过操纵管路32a,向换向阀16的操纵腔16a供油。这时,在流量控制阀50上几乎不产生压力损失。当换向阀16开始移动时,操纵腔16b中的油,经过操纵管路32b,流量控制阀50,操纵管路31b,先导阀24排回油箱。这时,在流量控制阀50中,由于压力油通过节流孔56,换向阀16的切换速度要迟缓一些,使行走马达5起动时的冲击缓和。In the hydraulic circuit shown in Fig. 3, this kind of flow control valve 50 is set instead of the
当把操纵杆23回复至中间位置,行走马达5停止时,操纵腔16a,操纵管路32a的油流到流量控制阀50的第2通孔52,把阀芯53的顶部压紧在阀座58上。因而,压力油只通过节流孔56流向第2通孔51、经过操纵管路31a,先导阀24排出至油箱17。这样,压力油的回油受到节流孔56的限制,换向阀16的回复速度变得迟缓,这样,主管路18a的制动压力升高缓慢,行走马达5停车时的冲击可以大幅度地缓和。When the
这样,在本实施例中,由于流量控制阀安装在连接先导阀与换向阀的两个操纵管路上,与以前的实例一样,也可以在起动时和停车时达到缓和冲击的效果,而且,由于流量控制阀结构简单,可以使成本更加降低。In this way, in this embodiment, since the flow control valve is installed on the two control pipelines connecting the pilot valve and the reversing valve, as in the previous example, the effect of mitigating the impact can also be achieved when starting and stopping, and, Due to the simple structure of the flow control valve, the cost can be further reduced.
图7为已知的流量控制阀剖面图。图中符号60表示已知的带压力补偿功能的流量控制阀,其结构与图4所示具有压力补偿功能的流量控制阀33a不同,这个流量控制阀60,在图3所示的液压操纵回路装置上,代替流量控制阀33a和33b,连接在操纵管路31b与32b之间。流量控制阀60有第1及第2通孔61与62,第1
通孔61与操纵管路31a和31b相连,第2通孔61与操纵管路32a和32b相连。第1和第2通孔61及62之间分别设置了与这些通孔相连的通孔63,64,通过只允许压力油从第1通孔61流向第2通孔62的单向阀65和与单向阀平行配置的滑阀66以及具有小孔67的压力补偿部分连接。滑阀66在两端有大直径部分66a与小直径部分66b,它们分别在第1及第2液压腔68a和68b中自由滑动,并在第1与第2液压腔68a和68b之间形成与第2通孔62连通的中间腔70,而且与内部通道69相连通。在第1液压腔68a的外侧部分装有弹簧71,而且,该部分通过通道72与第1通孔61连通。第1液压腔68a的内侧部分与第2液压腔68b分别通过通道73和74与内部通道69相连通。小孔67位于内部通道69与第1通孔61的连接部位,它是靠手动杆67a上开的月牙形槽形成的,而且,转动杆67a,可以改变槽的位置,从而可调整小孔的开口面积。Fig. 7 is a sectional view of a known flow control valve. Symbol 60 in the figure represents the known flow control valve with pressure compensation function, its structure is different from the flow control valve 33a with pressure compensation function shown in Figure 4, this flow control valve 60, in the hydraulic control circuit shown in Figure 3 On the device, instead of the
在这种流量控制阀60中,压力油流入第1通孔61时,这股压力油通过单向阀65,自由地流向第2通孔62。当压力油流入第2通孔62时,这股压力油通过中间腔70,内部通道69,及小孔67流向第1通孔。这时,压力油依靠通过小孔67,在内部通道69与第1通孔61之间产生压力差,这个压力差被传到第1及第2液压腔68a和68b,随此压力差,滑阀66向右移动,这样,在小直径部分66b与中间腔70第2通孔62开口部分之间所形成的小孔75的开口面积减小。因此,由第2通孔62流入第1通孔61的压力油的流量保持一定。In such a flow control valve 60 , when pressure oil flows into the first through hole 61 , the pressure oil passes through the check valve 65 and freely flows to the second through hole 62 . When the pressure oil flows into the second through hole 62, this pressure oil flows to the first through hole through the intermediate cavity 70, the internal channel 69, and the small hole 67. At this time, the pressure oil passes through the small hole 67 to generate a pressure difference between the internal passage 69 and the first through hole 61, and this pressure difference is transmitted to the first and second hydraulic chambers 68a and 68b. As the valve 66 moves to the right, the opening area of the small hole 75 formed between the small diameter portion 66b and the opening portion of the second through hole 62 of the intermediate chamber 70 decreases. Therefore, the flow rate of the pressure oil flowing into the first through hole 61 from the second through hole 62 is kept constant.
因此,在图3所示的液压操纵回路装置中,用这种具有压力补
偿功能的流量控制阀60,也可以取得与用流量控制阀33a和33b相同的作用。但是这种流量控制阀结构较复杂,成本较高。Therefore, in the hydraulic control circuit device shown in Figure 3, with this pressure compensation
The compensation function of the flow control valve 60 can also achieve the same effect as that of the
在上述各个实例中,以液压挖土机的行走马达换向阀为例进行了说明,但是很显然,不仅限于此,在各种工程机械的各种执行元件的换向阀中也都适用。此外,以上是利用在二个操纵管路上都设置流量控制阀为例来说明的,但是,根据执行元件或负载条件的变化,也可以只设在一侧操纵管路上。In the above examples, the travel motor reversing valve of the hydraulic excavator is used as an example for illustration, but obviously, it is not limited thereto, and is also applicable to the reversing valves of various actuators of various engineering machinery. In addition, the above is an example in which flow control valves are installed on both control lines. However, according to changes in actuators or load conditions, it is also possible to install flow control valves on only one control line.
上述各例是以具有相对称配置的二个操纵腔的换向阀为例说明的,但是,也可使用在那些只在一端设有操纵腔,在另一端只有弹簧单独作用的换向阀。Above-mentioned each example is with the reversing valve that has two control chambers of symmetrical configuration as example explanation, but, also can be used in those only be provided with control chamber at one end, only have the reversing valve of spring independent action at the other end.
Claims (5)
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JP13559885U JPH0449688Y2 (en) | 1985-09-06 | 1985-09-06 | |
JP135598/85 | 1985-09-06 | ||
JP135597/85 | 1985-09-06 | ||
JP1985135597U JPH032722Y2 (en) | 1985-09-06 | 1985-09-06 | |
CN86106036.9A CN1007447B (en) | 1985-09-06 | 1986-09-06 | Handle the hydraulic control circuit device that selector valve is used |
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CN86106036 Division | 1989-08-15 |
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CN1011733B true CN1011733B (en) | 1991-02-20 |
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CN 89105618 Expired CN1011733B (en) | 1985-09-06 | 1986-09-06 | Flow controlling valve with pressure compensation |
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CN102536939B (en) * | 2012-01-04 | 2015-01-14 | 安徽博一流体传动股份有限公司 | Root overflow valve |
JP5848721B2 (en) * | 2013-03-21 | 2016-01-27 | 川崎重工業株式会社 | Buffer valve |
US9970571B2 (en) * | 2013-06-20 | 2018-05-15 | Shimadzu Corporation | Pressure control valve and control valve |
CN106439145A (en) * | 2016-11-25 | 2017-02-22 | 合肥协力液压科技有限公司 | Hydraulic valve |
WO2018225102A1 (en) * | 2017-06-09 | 2018-12-13 | Buffo Salvatore | Safety valve for hydraulic systems |
CN107883034A (en) * | 2017-10-11 | 2018-04-06 | 中国航发西安动力控制科技有限公司 | A kind of dual spring pressure difference slide valve assembly |
CN108379711B (en) * | 2018-04-28 | 2024-05-14 | 佘小斌 | Water flow control device, condensed water collecting cup and breathing machine |
CN108953648B (en) * | 2018-07-26 | 2019-10-08 | 新沂市佳富弘电子科技有限公司 | A kind of multi-function electromagnetic valve |
CN109268551A (en) * | 2018-11-20 | 2019-01-25 | 中国船舶重工集团公司第七0四研究所 | Self-operated type multi-level throttle lubricating oil pressure regulating valve |
CN113883116A (en) * | 2021-09-29 | 2022-01-04 | 三一汽车制造有限公司 | Drain valves, accumulators, hydraulic systems and work machines |
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