CN101170270A - Magnetic bearing planar permanent magnet synchronous motor - Google Patents
Magnetic bearing planar permanent magnet synchronous motor Download PDFInfo
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- CN101170270A CN101170270A CNA2007101309351A CN200710130935A CN101170270A CN 101170270 A CN101170270 A CN 101170270A CN A2007101309351 A CNA2007101309351 A CN A2007101309351A CN 200710130935 A CN200710130935 A CN 200710130935A CN 101170270 A CN101170270 A CN 101170270A
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- 239000000725 suspension Substances 0.000 claims abstract description 28
- 238000004804 winding Methods 0.000 claims description 5
- 230000004323 axial length Effects 0.000 claims description 2
- 230000005284 excitation Effects 0.000 claims description 2
- 239000011248 coating agent Substances 0.000 claims 1
- 238000000576 coating method Methods 0.000 claims 1
- 238000005339 levitation Methods 0.000 abstract description 11
- 238000010586 diagram Methods 0.000 description 9
- 238000002955 isolation Methods 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 239000006096 absorbing agent Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 238000004146 energy storage Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
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Abstract
一种磁悬浮轴承平面永磁同步电机,属于磁悬浮轴承永磁同步电机。该电机包括转子(2)、电机定子(3、6)、磁悬浮轴承定子(1)、传感器(5)和传感器支架(4)。两个电机定子分别位于转子的轴向两侧,磁悬浮轴承定子位于转子的径向外侧,产生的悬浮力磁场在转子的径向平面内分布;传感器支架位于转子的径向内侧。采用径向磁悬浮轴承的8极对称式结构,在径向两个方向上的悬浮力采用独立控制,实现电机的径向悬浮。电机转子采用薄片状结构,控制电机径向两个自由度的悬浮实现转子空间五个自由度的稳定悬浮,简化了磁悬浮结构的控制系统,缩小了电机的体积;有控制机理简单、功耗小、无摩擦等独特的优点,在航空航天、小型旋转高速机械、能源生命科学等领域具有广阔的应用前景。
A magnetic suspension bearing planar permanent magnet synchronous motor belongs to the magnetic suspension bearing permanent magnet synchronous motor. The motor comprises a rotor (2), motor stators (3, 6), a magnetic suspension bearing stator (1), a sensor (5) and a sensor bracket (4). The two motor stators are respectively located on both axial sides of the rotor, the magnetic suspension bearing stator is located on the radial outer side of the rotor, and the levitation force magnetic field generated is distributed in the radial plane of the rotor; the sensor bracket is located on the radial inner side of the rotor. The 8-pole symmetrical structure of the radial magnetic suspension bearing is adopted, and the suspension force in the two radial directions is independently controlled to realize the radial suspension of the motor. The rotor of the motor adopts a thin sheet structure, which controls the suspension of two degrees of freedom in the radial direction of the motor to realize the stable suspension of five degrees of freedom in the rotor space, simplifies the control system of the magnetic levitation structure, and reduces the volume of the motor; it has a simple control mechanism and low power consumption , no friction and other unique advantages, it has broad application prospects in aerospace, small rotating high-speed machinery, energy life science and other fields.
Description
技术领域technical field
本发明属于一种电机,特别是一种磁悬浮轴承平面永磁同步电机。The invention belongs to a motor, in particular to a magnetic suspension bearing plane permanent magnet synchronous motor.
背景技术Background technique
所谓平面永磁同步电机就是定子位于转子的轴向两侧,气隙磁场沿轴向成平面分布的一种电机。1821年,法拉第发明的世界上第一台电机就是平面永磁同步电机。限于当时材料和工艺水平,平面永磁同步电机未能得到进一步发展。然而,后来人们逐渐认识到普通圆柱式电机存在的一些弱点,如冷却困难和转子铁心利用率低等。上世纪40年代起,平面永磁同步电机重新受到了电机界的重视。目前,国外已开发出了许多不同种类、不同结构的平面永磁同步电机。The so-called planar permanent magnet synchronous motor is a motor in which the stator is located on both sides of the rotor in the axial direction, and the air gap magnetic field is distributed in a plane along the axial direction. In 1821, Faraday invented the world's first motor, the planar permanent magnet synchronous motor. Limited to the material and technology level at that time, the planar permanent magnet synchronous motor could not be further developed. However, people gradually realized some weaknesses of ordinary cylindrical motors, such as difficulty in cooling and low utilization of the rotor core. Since the 1940s, the planar permanent magnet synchronous motor has received the attention of the motor industry again. At present, many planar permanent magnet synchronous motors of different types and structures have been developed abroad.
主动磁悬浮轴承是利用磁力作用将转子悬浮于空间、使转子与定子之间实现无机械摩擦支承的一种新型高性能轴承。磁轴承有着独特的优越性——无接触,不用润滑,无磨损,寿命长,刚度和阻尼在线可调,可适应各种运行条件,因而在支承领域越来越具有吸引力,它在高速机床、汽轮发动机、空气压缩机、真空分子泵、减振器、储能飞轮、多维平台、速率陀螺和卫星天线定位等领域获得了日益广泛的应用。Active magnetic suspension bearing is a new type of high-performance bearing that uses magnetic force to suspend the rotor in space, so that there is no mechanical friction support between the rotor and the stator. Magnetic bearings have unique advantages - no contact, no lubrication, no wear, long life, online adjustable stiffness and damping, and can adapt to various operating conditions, so they are becoming more and more attractive in the field of support. It is used in high-speed machine tools , steam turbine engine, air compressor, vacuum molecular pump, shock absorber, energy storage flywheel, multi-dimensional platform, rate gyroscope and satellite antenna positioning and other fields have been increasingly widely used.
如果将磁悬浮轴承与平面永磁同步电机相结合,将带来一系列的优点。If the magnetic suspension bearing is combined with the planar permanent magnet synchronous motor, it will bring a series of advantages.
发明内容Contents of the invention
本发明的目的在于提供一种体积小、结构简单、成本低且能满足无接触、无磨损、无污染、高效率要求的磁轴承平面永磁同步电机。The object of the present invention is to provide a magnetic bearing planar permanent magnet synchronous motor with small volume, simple structure, low cost and meeting the requirements of no contact, no wear, no pollution and high efficiency.
本发明的目的可以通过以下措施来达到:The object of the present invention can be achieved through the following measures:
首先,本发明的电机转子采用径向分层结构,内层为导磁层,电机转矩磁场通过其中;外层也为导磁层,径向悬浮力磁场通过其中;中间为隔磁层,用来隔开两个磁场,使它们不相互耦合。First of all, the motor rotor of the present invention adopts a radially layered structure, the inner layer is a magnetically conductive layer, and the motor torque magnetic field passes through it; the outer layer is also a magnetically conductive layer, through which the radial levitation force magnetic field passes; the middle layer is a magnetically isolated layer, Used to separate two magnetic fields so that they do not couple with each other.
其次,本发明的电机定子采用六个凸极,上绕制线圈并通以三相电流,从而在气隙中产生一个四极的旋转磁场。Secondly, the motor stator of the present invention adopts six salient poles, on which coils are wound and a three-phase current is passed through, so as to generate a four-pole rotating magnetic field in the air gap.
第三,本发明的磁轴承部分采用普通的径向磁悬浮轴承的8极对称式结构,它的磁场是在径向平面内分布的,并且X方向和Y方向的悬浮力的控制是独立的。Third, the magnetic bearing part of the present invention adopts the 8-pole symmetrical structure of the common radial magnetic suspension bearing, its magnetic field is distributed in the radial plane, and the control of the levitation force in the X direction and the Y direction is independent.
该电机包括磁悬浮轴承、电机转子、电机定子、传感器、传感器支架,其特征在于,所述磁悬浮轴承为径向磁悬浮轴承的8极对称式结构,位于电机转子的径向外侧;所述电机转子为径向直径大于轴向长度的薄片结构,由外层导磁层和内层导磁层及内外导磁层之间夹持一套隔磁层所组成,电机转子的上下表面都粘贴有永磁贴片;所述电机定子是指电机上定子和电机下定子,上、下两个电机定子分别置于转子轴向上、下两侧,上、下两个电机定子的凸极上均绕制励磁绕组;所述传感器安装在传感器支架上,通过传感器支架位于电机转子的径向内侧。The motor includes a magnetic suspension bearing, a motor rotor, a motor stator, a sensor, and a sensor bracket, and is characterized in that the magnetic suspension bearing is an 8-pole symmetrical structure of a radial magnetic suspension bearing, and is located on the radially outer side of the motor rotor; the motor rotor is The sheet structure whose radial diameter is greater than the axial length is composed of an outer magnetic layer, an inner magnetic layer, and a set of magnetic isolation layers sandwiched between the inner and outer magnetic layers. The upper and lower surfaces of the motor rotor are pasted with permanent magnets. patch; the motor stator refers to the upper stator of the motor and the lower stator of the motor. The excitation winding; the sensor is installed on the sensor bracket, and is located on the radial inner side of the motor rotor through the sensor bracket.
为了简化结构,该电机的转子采用薄片状结构(即:转子径向尺寸远远大于轴向尺寸),只要主动控制其径向两个自由度的悬浮,而在轴向和扭转方向上实现被动悬浮,从而实现转子空间五个自由度的稳定悬浮,去掉了轴向磁轴承,大大缩小了电机的体积,并且大大简化了电机的控制系统。因此,本发明的磁轴承平面永磁同步电机具有如下优点:In order to simplify the structure, the rotor of the motor adopts a sheet-like structure (that is, the radial dimension of the rotor is much larger than the axial dimension), as long as the suspension of the two degrees of freedom in the radial direction is actively controlled, and the passive direction is realized in the axial and torsional directions. Suspension, so as to realize the stable suspension of five degrees of freedom in the rotor space, remove the axial magnetic bearing, greatly reduce the volume of the motor, and greatly simplify the control system of the motor. Therefore, the magnetic bearing planar permanent magnet synchronous motor of the present invention has the following advantages:
1、体积小、结构简单、设计新颖合理、控制系统简单,能够工作在无接触、无污染、无摩擦的磁悬浮状态。1. Small size, simple structure, novel and reasonable design, simple control system, and can work in a magnetic levitation state without contact, pollution, and friction.
2、耐用可靠,能长久运行而无需维护,更无须更换部件。特别是对一些医疗仪器及需要连续工作的仪器,应用优势尤为突出。2. Durable and reliable, it can run for a long time without maintenance, and without replacing parts. Especially for some medical instruments and instruments that need to work continuously, the application advantages are particularly prominent.
附图说明Description of drawings
图1为本发明的结构图;Fig. 1 is a structural diagram of the present invention;
图1中:1磁悬浮轴承、2电机转子、3电机上定子、4传感器支架、5传感器、6电机下定子;In Figure 1: 1 magnetic suspension bearing, 2 motor rotor, 3 motor upper stator, 4 sensor bracket, 5 sensor, 6 motor lower stator;
图2为本发明的电机结构展开图;Fig. 2 is the expanded view of motor structure of the present invention;
图3为本发明的磁轴承结构图;Fig. 3 is a structural diagram of a magnetic bearing of the present invention;
图4为本发明的转子结构图;Fig. 4 is the rotor structural diagram of the present invention;
图4中:7外层导磁层、8中层隔磁层、9永磁贴片、10内层导磁层;In Figure 4: 7 outer magnetic layers, 8 middle magnetic isolation layers, 9 permanent magnetic patches, 10 inner magnetic layers;
图5为本发明的径向悬浮磁路走向原理图;Fig. 5 is a schematic diagram of the direction of the radial levitation magnetic circuit of the present invention;
图6为本发明的转子的被动悬浮原理图;其中图(a)为当转子在轴向有偏移时,受到反方向的磁拉力而回复原位的原理图;图(b)为当转子在扭转方向有偏移时,受到反方向的磁拉力而回复原位的原理图。Fig. 6 is the schematic diagram of the passive suspension of the rotor of the present invention; wherein figure (a) is a schematic diagram of returning to its original position when the rotor is offset in the axial direction by a magnetic pull in the opposite direction; figure (b) is a schematic diagram of when the rotor When there is a deviation in the twisting direction, it is subjected to a magnetic pull in the opposite direction and returns to its original position.
具体实施方式Detailed ways
如附图1所示,本发明的磁轴承平面永磁同步电机的主要组成是:一个薄片状转子、两个电机定子、一个磁悬浮轴承定子和一个传感器支架(上面安放四个位移传感器)。As shown in accompanying drawing 1, the main composition of the magnetic bearing planar permanent magnet synchronous motor of the present invention is: a laminar rotor, two motor stators, a magnetic suspension bearing stator and a sensor support (place four displacement sensors above).
附图2阐述了本发明的磁轴承平面永磁同步电机的电机结构及其磁路走向,可以看出它有两个电机定子,对称分布在转子的两侧,因此它们之间所形成的气隙是平面型的,磁场方向是沿轴向的。本发明的转子的上、下表面各有四个平面永磁贴片,两个N极和两个S极相互间隔排列,而定子则有六个凸极,上绕制线圈并通以三相电流,从而在气隙中产生一个四极的旋转磁场。本发明的转子表面的永磁贴片产生的磁场和定子绕组产生的磁场都可以近似地看作是正弦分布的,它们共同激发了磁力,即为电机转矩和轴向吸力。Accompanying drawing 2 has set forth the motor structure of the magnetic bearing planar permanent magnet synchronous motor of the present invention and its magnetic circuit trend, it can be seen that it has two motor stators, which are symmetrically distributed on both sides of the rotor, so the air formed between them The gap is planar, and the direction of the magnetic field is axial. The upper and lower surfaces of the rotor of the present invention respectively have four planar permanent magnet patches, two N poles and two S poles are arranged at intervals, while the stator has six salient poles, on which coils are wound and connected to three-phase The current generates a quadrupole rotating magnetic field in the air gap. Both the magnetic field generated by the permanent magnet patch on the surface of the rotor and the magnetic field generated by the stator winding in the present invention can be regarded as approximately sinusoidal distribution, and they jointly excite the magnetic force, that is, the motor torque and the axial suction force.
可以把本发明的转子表面的由永磁贴片形成的磁场等价看作是由通电线圈产生的,线圈匝数为Nf,电流大小为if。而Nf,if的大小可由下式来得到:The magnetic field formed by the permanent magnet patch on the surface of the rotor of the present invention can be equivalently regarded as being generated by a energized coil, the number of coil turns is N f , and the magnitude of the current is if . And N f , the size of if can be obtained by the following formula:
其中Hm是永磁体的磁场大小,Bm是永磁体的磁感应强度大小,lm是永磁体的厚度,μ0是真空中的磁导率率,μr是永磁贴片的相对磁导率,P是磁场极对数。Wherein H m is the magnetic field size of the permanent magnet, B m is the magnetic induction intensity size of the permanent magnet, l m is the thickness of the permanent magnet, μ 0 is the magnetic permeability rate in vacuum, μ r is the relative magnetic permeability of the permanent magnet patch rate, and P is the number of pole pairs of the magnetic field.
把定子的三相电流转化到旋转坐标系中,经过推算,可得到单边的转矩Ts和轴向吸力Fs的最终表达式:Transform the three-phase current of the stator into the rotating coordinate system, and after calculation, the final expressions of the unilateral torque T s and axial suction F s can be obtained:
其中Ns是定子中每相绕组的匝数,Ri、R0是转子的内、外半径,P是磁场极对数,g为单边磁场气隙的大小,id、iq为直轴电流和交轴电流的大小。Among them, N s is the number of turns of each phase winding in the stator, R i and R 0 are the inner and outer radii of the rotor, P is the number of pole pairs of the magnetic field, g is the size of the air gap of the unilateral magnetic field, and id and i q are straight The magnitude of axial current and quadrature axial current.
于是,总的转矩和轴向力可表示为:Then, the total torque and axial force can be expressed as:
T总=T上+T下 (4)T total = T up + T down (4)
F总=F上-F下 (5)F total = F up - F down (5)
其中T总为上下两个电机定子对转子产生的合成转矩,T上为上电机定子对转子产生的转矩,T下为下电机定子对转子产生的转矩,F总为上下两个电机定子对转子产生的合成轴向吸力,F上为上电机定子对转子产生的轴向吸力,F下为下电机定子对转子产生的轴向吸力。Among them, T is always the combined torque generated by the upper and lower motor stators to the rotor, T upper is the torque generated by the upper motor stator to the rotor, T lower is the torque generated by the lower motor stator to the rotor, and F is always the upper and lower motors The synthetic axial suction generated by the stator on the rotor, F above is the axial suction generated by the stator of the upper motor on the rotor, and F below is the axial suction generated by the stator of the lower motor on the rotor.
由此可见,通过改变直轴电流id可以改变合成轴向吸力F总的大小,但并不会影响到合成转矩T总大小。因此,当径向磁轴承无法产生足够的轴向被动悬浮力时,可以通过控制合成轴向吸力F总的大小来实现轴向的主动悬浮。It can be seen that by changing the direct axis current id , the total size of the combined axial suction force F can be changed, but the total size of the combined torque T will not be affected. Therefore, when the radial magnetic bearing cannot generate enough axial passive levitation force, the axial active levitation can be realized by controlling the total magnitude of the combined axial suction force F.
附图3为本发明的径向磁悬浮轴承结构图,采用普通的径向磁悬浮轴承的8极对称式结构,它的磁场是在径向平面内分布的,并且X方向和Y方向的悬浮力的控制是独立的,最终可以表示成:Accompanying drawing 3 is radial magnetic suspension bearing structural diagram of the present invention, adopts the 8-pole symmetrical structure of common radial magnetic suspension bearing, its magnetic field is distributed in radial plane, and the levitation force of X direction and Y direction The controls are independent and can finally be expressed as:
Fy=ki·ix+ky·y (6)F y =k i ·i x +k y ·y (6)
其中:ki是电流-力系数,ky是位移-力系数,ix是磁悬浮轴承绕组电流大小,y是转子位移量。Among them: ki is the current-force coefficient, ky is the displacement-force coefficient, ix is the current magnitude of the magnetic suspension bearing winding, and y is the rotor displacement.
如附图4所示,为了使电机转矩磁场和径向悬浮力磁场不相互耦合,本发明的电机转子须采用径向分层结构:内层为导磁层,电机转矩磁场沿轴向方向通过其中;外层也为导磁层,径向悬浮力磁场沿径向平面的方向通过其中,如附图5中的黑线所示;中间为隔磁层,用来隔开两个磁场。As shown in accompanying drawing 4, in order to make the motor torque magnetic field and the radial levitation force magnetic field not coupled with each other, the motor rotor of the present invention must adopt a radial layered structure: the inner layer is a magnetic conductive layer, and the motor torque magnetic field is along the axial direction The direction passes through it; the outer layer is also a magnetic permeable layer, and the radial levitation force magnetic field passes through it along the direction of the radial plane, as shown by the black line in Figure 5; the middle is a magnetic isolation layer, which is used to separate the two magnetic fields .
附图6为本发明的薄片状转子在轴向被动稳定原理示意图,当转子在轴向或扭转方向有任意偏移时,都会受到反方向的磁拉力使其回复原位。Accompanying drawing 6 is a schematic diagram of the principle of passive axial stabilization of the sheet-shaped rotor of the present invention. When the rotor deviates in any axial or torsional direction, it will be returned to its original position by a magnetic pull in the opposite direction.
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CN105576860B (en) * | 2015-12-30 | 2018-04-10 | 哈尔滨工业大学 | The non-contact type lock of closed magnetic circuit one side permanent magnetic steel structure |
CN109904957A (en) * | 2019-03-05 | 2019-06-18 | 山东天瑞重工有限公司 | A kind of magnetic suspension motor rotor and its processing technology |
CN109904957B (en) * | 2019-03-05 | 2019-10-25 | 山东天瑞重工有限公司 | A kind of magnetic suspension motor rotor and its processing technology |
CN112202304A (en) * | 2020-10-19 | 2021-01-08 | 华中科技大学 | Full-freedom-degree alternating pole bearingless motor and active control method thereof |
CN112202304B (en) * | 2020-10-19 | 2021-07-27 | 华中科技大学 | A full degree of freedom alternating pole bearingless motor and its active control method |
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