Background technology
Known to the industry, is that example mainly comprises opener, carding machine, feeds cotton machine, lapping machine, needing machine as complete on-woven machinery by the technology sequencing, and the lapping machine is made up of frame, net laying mechanism, lapper, net laying mechanism taking on will by carding machine feed and the cotton laying of on-woven fiber to corresponding to the function on the one-tenth lace curtaining of its below.
The net laying mechanism of known lapping machine mainly contains two kinds of versions, and they are respectively by illustrated in figures 1 and 2.With Fig. 1 is example, by driven by motor by doing left and right sides reciprocating motion with the 6 lapping dollies 2 that drawing synchronously, under the connection of haulage cable 5, lapping cart 1 is followed 2 motions of lapping dolly, thereby the on-woven fiber cotton is delivered to second convoying curtain 4 by first convoying curtain 3, and then by first, second convoying curtain 3,4 cooperatively interact will be among the figure with the cotton laying of the on-woven fiber of curve signal to the one-tenth lace curtaining of below, lapping speed is generally 15-30m/min, can reach 40m/min nearly, therefore can satisfy the acupuncture speed requirement of the needing machine in road, back basically.But, because lapping dolly 2 is in making the reciprocating process in the left and right sides, there is of short duration pause when two end points commutate about lapping dolly 2 arrives at, cause laying to becoming web on the lace curtaining the thick and ingot-shaped phenomenon of intermediate thin in two ends to occur just because of this pause, influence the quality of the finished product nonwoven fabric after the acupuncture.
With Fig. 2 is example, and this net laying mechanism belongs to the net laying mechanism of high speed lapping machine, and present domestic application is comparatively extensive, is German Asselin company " blood lineage's type ".Reciprocating by driven by motor lapping dolly 2, under the connection of haulage cable 5, lapping cart 1 is followed the motion of lapping dolly 2 and is moved, by among 3,4 couples of figure of first, second convoying curtain with the on-woven fiber cotton of curve signal with the holding type network access, become net or claim the lapping quality to be better than last kind of structure, but when lapping dolly 2 about two end points commutation or slow down because of speed when claiming to return can make laying to becoming web on the lace curtaining to show the phenomenon of the thick intermediate thin in two ends (both sides) equally, hinder the quality of the on-woven product after the acupuncture.
Known to the insider, the web that goes out by net laying mechanism institute laying only be tending towards bread shape be thick middle both sides (limit) thin be only comparatively desirable, and if will reach this desirable requirement, the lapping dolly is paused at two ends, the left and right sides or when obviously slowing down unnecessary fibre web temporarily store, and the problem that the fibre web of doing will before to have stored in the counter motion process at the lapping dolly discharges, promptly, unnecessary fibre web is compensated to middle, the applicant has found result of the above problems, and technical scheme described below is based on producing under this background.
Summary of the invention
Task of the present invention be to provide a kind of can make reciprocating lapping dolly two end points commutations are returned about arriving the time because of speed slow down so that the unnecessary fibre web that produces of pausing stores and can the traveling process after return action is finished in timely release use that the web that laying is gone out is avoided the thick intermediate thin in both sides, the net laying mechanism with compensate function of on-woven product quality after being guaranteed acupuncture.
Task of the present invention is finished like this, a kind of net laying mechanism with compensate function, it comprises that the lapping on the pair of guide rails of corresponding both sides of the sliding frame that fits over the lapping machine is big, dolly, hub setting frame one end end and by actuating unit drive a pair of first, second drive roll, be nested with on first drive roll and big with lapping, what dolly connect is used for cotton first convoying curtain that transmits of on-woven fiber, be set in similarly big on second drive roll that is positioned at first drive roll below with lapping, dolly connects is used to cooperate first convoying curtain to make the on-woven fiber cotton be in descending second convoying curtain that moves and go to the one-tenth lace curtaining of lapping machine until laying of the state of seizing on both sides by the arms, two ends be separately fixed at frame with by on the lapping dolly of synchronous band traction and middle part and lapping cart involve mutually is used to a pair of haulage cable that ensures that the lapping cart follows the little garage of lapping to move, be characterised in that: also include one first fibre web compensation device, this first fibre web compensation device position on frame is in and is provided with described first, the same end of second drive roll, and with first, second convoying curtain and connect with a pair of haulage cable, described lapping cart is provided with second fibre web compensation device opposite with the direction of motion of first fibre web compensation device, this second fibre web compensation device and described first, second convoying curtain and connect mutually with a pair of haulage cable.
In a specific embodiment of the present invention, described first fibre web compensation device comprises the compensation trolley body of a pair of each tool compensation roller seat guide rail, a pair of synchronous pulley axle, two pairs of synchronous pulleys, a pair of compensation is with synchronously, one small electromotor, first, second compensating roller, a pair of first wire rope pulley, a pair of compensation trolley body is fixed with the both sides of frame respectively, the hub setting of a pair of synchronous pulley axle difference is at the two ends of a pair of compensation trolley body, the two ends of each synchronous pulley axle are provided with a pair of synchronous pulley respectively, the synchronous band of a pair of compensation is nested with respectively on corresponding a pair of synchronous pulley, the axle head transmission of any axle in small electromotor and a pair of synchronous pulley axle connects, the two ends difference hub setting of first compensating roller is at an end of a pair of compensation roller seat, described first convoying curtain and first compensating roller connect, the two ends hub setting of second compensating roller is at the other end of a pair of compensation roller seat, described second convoying curtain and second compensating roller connect, the nearly middle part of a pair of compensation roller seat connects firmly with the synchronous band of a pair of compensation respectively and joins with compensation roller seat guide rail cunning, a pair of first wire rope pulley is hubbed on respectively on a pair of compensation roller seat, connects with described a pair of haulage cable respectively.
In another specific embodiment of the present invention, described second fibre web compensation device comprises pair of guide rails pair, a pair of guide bracket, a large compensation roller, a pair of second wire rope pulley, secondary sliding the fitting on the lapping cart of pair of guide rails, a pair of guide bracket is arranged on respectively on the pair of guide rails pair, the two ends hub setting of large compensation roller is on a pair of guide bracket, described first, second convoying curtain to be bound up on the large compensation roller with overlapping form, a pair of second wire rope pulley is distinguished the roll shaft axle head of hub setting at described large compensation roller, and connects with described a pair of haulage cable respectively.
Go back in the specific embodiment of the present invention, described actuating unit comprises main driving motor, first, second gear, main driving motor is installed in a side sidepiece of frame by motor cabinet, the power output shaft of first gear and main driving motor connects firmly, and connect firmly with first drive roll, second gear connects firmly with second drive roll and is meshed with first gear.
In another specific embodiment of the present invention, the direction of rotation of described first, second gear is opposite, describedly is on the contrary, and first gear is for being rotated counterclockwise, and second gear is for turning clockwise.
In another specific embodiment of the present invention, also be provided with on the described frame and be used for deviation correcting device that first, second convoying curtain is rectified a deviation, the position of this deviation correcting device on frame is in the same end that is provided with described first, second drive roll.
In of the present invention and then specific embodiment, described deviation correcting device comprises a pair of correction roller of going up, the a pair of roller of correction down, a pair of correction acting cylinder, a pair of middle part of going up the correction roller respectively with first convoying curtain on, the lower surface contact, and the middle part of a pair of down correction roller respectively with second convoying curtain on, lower surface pastes and touches, on, rectify a deviation down the two ends of roller be separately positioned on corresponding on, under rectify a deviation on the roll shaft seat, and on, under the roll shaft seat of rectifying a deviation respectively articulate by corresponding central shaft and corresponding guide rail seat, the track base cunning fits on the pair of guide rails that is the splayed distribution each other, pair of guide rails is fixed on the fixed head, fixed head and frame are fixed, guide rail and first, constitute an angle between second drive roll respectively, a pair of correction acting cylinder is installed in respectively on the corresponding fixed head, and its cylinder post and described track base connect.
More of the present invention and in specific embodiment, described correction acting cylinder is oil cylinder or cylinder, described angle is 30-60 °.
In again of the present invention and then specific embodiment, described first, second convoying curtain is the skin curtain.
Of the present invention again more and in specific embodiment, described small electromotor is a clockwise and anticlockwise motor.
The advantage of the technical scheme that the present invention recommended, since set up by with the connection of haulage cable realize both directions of motion opposite first, second fibre web compensation device, therefore can be by the left side of second fibre web compensation device, move right and make first, the superposed part each other of second convoying curtain produces short, the long variation, shorten then to show as unnecessary fibre web is discharged, elongated then showing as stores unnecessary fibre web, thereby realize working as the lapping dolly on a left side, unnecessary fibre web storage because of slowing down or pausing and produce when right two-end-point commutates, and stored fibre web is discharged when end points enters normal speed when the lapping dolly is capable, make laying reveal thick middle and both sides (end) thin bread shape effect to the web body surface on the one-tenth lace curtaining of the lapper of lapping machine, the quality of the on-woven product that the road, back is stung out by needing machine has ultimate attainment improvement effect.
The specific embodiment
By following detailed description to embodiment; to help public understanding the present invention more; but can't the specific embodiment that the applicant is given be considered as restriction to technical solution of the present invention, any to parts or claim the definition of technical characterictic to change and/or to overall structure only make form but not the conversion of essence all should be considered as the protection domain that limited by technical solution of the present invention.
See also Fig. 3 and Fig. 4, provided frame 7 as net laying mechanism, with present Fig. 3, location status shown in Figure 4 is that example is (as follows, no longer repeat), before frame 7, rear side and on the upper side portion respectively to have a pair of shape mutually the same, the guide rail 22 that the position is consistent each other, on guide rail 22 seen in slide arrangement and the prior art, the lapping of the other indifference of used structure is big, dolly 1,2, left end in frame 7 concerns ground hub setting a pair of first to form gradient, second drive roll 40,38, here said gradient relation is meant first, second drive roll 40,38 are on the different horizontal beddings or claim on the different height, say that further the position of second drive roll 38 occupy the below of first drive roll 40, first, second drive roll 40,38 are driven by actuating unit.In Fig. 3, specifically provided wherein a kind of actuating unit preferred but that be not limited to, the main driving motor 41 of this mechanism is installed in the sidepiece of frame 7 by motor cabinet (illustrated among the figure but not titled with Reference numeral) according to general knowledge, corresponding with the end of first drive roll 40, set firmly the first gear 42a on the power output shaft of main driving motor 41, the first gear 42a connects firmly with first drive roll 40 again, also can make first drive roll 40 take the first gear 42a directly and main driving motor 41 connect firmly.When main driving motor 41 work, according to general knowledge, this main driving motor 41 is rotated counterclockwise, otherwise the on-woven fiber cotton that hello the cotton machine by preceding road can't be fed between first, second drive roll 40,38 is sent to.Therefore main driving motor 41 work, then the first gear 42a, first drive roll 40 rotate in a counter-clockwise direction, because the first gear 42a is meshed with the second gear 42b, and the second gear 42b is the roll shaft axle head that is fixed on second drive roll 38, therefore shows as during 38 work of second drive roll to turn clockwise.
For first, second convoying curtain 3,4, preferably adopt the skin curtain, said here skin curtain such as material are convoying curtain or the natural leather or the artificial leather of natural or artificial rubber system.First convoying curtain 3 connects with first drive roll 40, the large and small car 1,2 of lapping and the following deviation correcting device that also will describe in detail, first, second fibre web compensation device 46,15 respectively, and with two ends that concrete quantity is not illustrated restriction be hubbed on the frame 7 lead curtain roller 43,49, tension is adjusted roller 50 and is contacted.Under the driving of the main driving motor of mentioning in the above 41, along with the rotation of first drive roll 40, thereby make first convoying curtain 3 form one go round and begin again be used for movement plane with the cotton movement of on-woven fiber.Second convoying curtain 4 respectively with second drive roll 38, lapping is big, dolly 1,2 and with the deviation correcting device that also will describe in detail equally below, first, second fibre web compensation device 46,15 connect, and the two ends hub setting that is not illustrated restriction equally with concrete quantity is led curtain roller 33 on frame 7,26,23, tension is adjusted roller 32 contacts, this second convoying curtain 4 matches with first convoying curtain 3 and makes the on-woven fiber cotton be in the state of seizing on both sides by the arms and moves down and transport to lapping dolly 2, be applied on the one-tenth lace curtaining corresponding to the lapper of lapping dolly 2 belows by lapping dolly 2 shop, at Fig. 3, why do not provide the one-tenth lace curtaining of the lapper of lapping machine in 4, be because be the known general knowledge of industry, also can be to this by understanding such as China Patent No. 03277861.9 disclosed lapping machine.Lapping dolly 2 is with 6 tractions synchronously and is done left and right sides reciprocating motion on guide rail 22 by a pair of, a pair ofly be with 6 to be nested with on corresponding synchronous belt wheel 25,12 synchronously, and synchronous pulley 25,12 is located on the corresponding synchronous belt shaft 45,10, and the two ends hub setting of synchronous pulley axle 45,10 is in the both sides of frame 7.As concrete a kind of embodiment, axle head configuration lapping dolly reciprocating motor 27 at synchronous pulley axle 45, just know it is clockwise and anticlockwise motor from the implication of defined reciprocating motor here, drive synchronous pulley axle 45 rotations of taking on the reciprocating shaft function by the work of lapping dolly reciprocating motor 27, a pair of synchronous pulley 25 by synchronous pulley axle 45 two ends drives a pair of 6 motions of being with synchronously, thereby is moved by a pair of 6 traction lapping dollies 2 reciprocal (back and forth) of being with synchronously.By diagram as can be known, lapping dolly 2 moves along guide rail 22 row by each at least one pair of roller 21 of car body both sides.On lapping dolly 2, are furnished with two pair rollers, a pair of for supplying first convoying curtain 3 around the first convoying curtain deflector roll 19 that reaches, another to for for second convoying curtain 4 around and the second convoying curtain deflector roll 20, therefore when lapping dolly 2 is done left and right sides reciprocating motion, drive first, second convoying curtain 3,4 by it and do corresponding motion, and make lapping cart 1 movement therewith in the reciprocating process in the left and right sides at lapping dolly 2.
See also Fig. 6 and still in conjunction with Fig. 3, Fig. 4, the big vehicle frame 55 of lapping cart 1 constitutes rolling pair by at least two pair rollers 14 and guide rail 22, be furnished with respectively at the two ends of big vehicle frame 55 that a pair of cart is led curtain roller 8 and a cart is led curtain roller 18, described second convoying curtain 4 with Fig. 3, form shown in Figure 4 around and lead curtain roller 8,18 in cart.Why lapping cart 1 can follow lapping dolly 2 to move, and is because by the connection of haulage cable 5 be (following also will address).
See also Fig. 5 and continuation in conjunction with Fig. 3, Fig. 4, recommend a kind of concrete embodiment of first fibre web compensation device 46 as the present invention, the particular location of this device is to be arranged in to be provided with first, second drive roll 40, one end of 38 frame 7, its a pair of compensation trolley body 52 that respectively disposes compensation roller seat guide rail 60 is separately fixed at the corresponding both sides of frame 7 or claims the front and back side, a pair of synchronous pulley axle 51 is pivoted at the two ends of compensation trolley body 52, the axle head of each synchronous pulley axle 51 sets firmly synchronous pulley 36 respectively, a sheathed compensation is with 35 synchronously on every pair of synchronous pulley 36, and the axle head transmission of the wherein wheel shaft in a pair of synchronous pulley axle 51 connects the small electromotor 34 with rotating function.The notion of compensation two words of said here small electromotor 34 is at the whole function of first fibre web compensation device 46, so small electromotor 34 is essentially clockwise and anticlockwise motor or claims motor.On a pair of compensation trolley body 52, set a pair of first, second compensating roller 44,28 with the 35 compensation roller seats 53 that fix synchronously with compensation by a pair of, show that by Fig. 3, Fig. 4 are clear above-mentioned first, second convoying curtain 3,4 is respectively around reaching first, second compensating roller 44,28.Under the work of small electromotor 34, make a pair of compensation be with synchronously 35 or to the left or to the right the motion, drive first, second compensating roller 44,28 corresponding sports.A pair of first wire rope pulley 39 as first fibre web compensation device 46 is distinguished hub settings on a pair of compensation roller seat 53, and this is used for to first wire rope pulley 39 and a pair of haulage cable 5 connects.
Please specifically in conjunction with Fig. 6, as second fibre web compensation device 15 that the present invention recommended, it is to carry on lapping cart 1, specifically: on the big vehicle frame 55 of the correspondence of lapping cart 1, pair of guide rails pair 13 (also can directly claim guide rail) is set respectively, guideway 13 can move along big vehicle frame 55, nearly middle part in pair of guide rails pair 13 respectively extends guide bracket 16, hub setting large compensation roller 54 on a pair of guide bracket 16, and a pair of roller end at large compensation roller 54 is provided with a pair of second wire rope pulley 17, for connecting with haulage cable 5.So first, second fibre web compensation device 46,15 is realized connecting by haulage cable 5, when the small electromotor 34 of first fibre web compensation device 46 moves counterclockwise, 35 motions counterclockwise are with in compensation synchronously, first, second compensating roller 44,28 is to left dislocation, under the effect of haulage cable 5, make large compensation roller 54 displacement to the right of second fibre web compensation device 15, vice versa, and the direction of motion of first, second fibre web compensation device 46,15 is opposite thus.Show by Fig. 3, Fig. 4 are clear, first, second convoying curtain the 3, the 4th, with overlapping or weigh close form ground around and on large compensation roller 54.Fairly obvious, the large compensation roller 54 such rollers that seem to be the application for example shown in Figure 1 only play the transitional function of first convoying curtain 3 in the prior art, it can not be at lapping cart 1 top offset, and can only therefore not have the compensation function with lapping cart 1 same moved further.
Please consult Fig. 3, Fig. 4 then, for the top a pair of haulage cable of repeatedly having mentioned 5, because both connection relation is identical, so the applicant only selects one and describes.One end of haulage cable 5 is fixed on the lapping dolly 2, the middle part in regular turn around and first wire rope pulley 39 of first fibre web compensation device 46 and around and be located on the steel wire rope wheel shaft 24 that places frame 7 right-hand members the 3rd wire rope pulley 9 and around and second wire rope pulley 17 of second fibre web compensation device 15, the other end is fixed on and extends in the steel wire rope on the frame 7 fixedly on the ear 11, thereby by this haulage cable 5 the large and small car 1,2 of lapping, first, second fibre web compensation device 46,15 is realized whole the connection.
Please specifically consult Fig. 7, in Fig. 3, Fig. 4, only illustrated deviation correcting device 37 of the present invention, and in Fig. 7, show this deviation correcting device 37 with detailed structure, because the set-up mode of a pair of roller 29 of correction down of this device is on all four with the set-up mode of a pair of upward correction roller 47, therefore the applicant has only provided the detailed mounting means of the roller 47 of rectifying a deviation in Fig. 7, can not cause puzzlement to understanding the roller 29 of rectifying a deviation down according to the example of drawing inferences about other cases from one instance.A pair of correction roller 47 keeping parallelism substantially of going up, under rectify a deviation roller 29 with example, on, under the roller 47 of rectifying a deviation, 29 two ends are located at respectively on separately a pair of, under the roll shaft seat 48 of rectifying a deviation, on 31, and on, under the roll shaft seat 48 of rectifying a deviation, 31 articulate by corresponding central shaft 57 and corresponding track base 61 separately, track base 61 is configured on the pair of guide rails 56 that is the splayed distribution mutually slidably, pair of guide rails 56 is fixed on the fixed head 62, also can directly process guide rail 56 on fixed head 62, fixed head 62 is fixed on the sidepiece of frame 7 with welding or riveted joint or other similar fashion.Disclose by figure, pair of guide rails 56 and provide go up to constitute between the correction roller 47 and be preferably 30-60 ° angle, be 40-50 ° preferably, be preferably 45 ° inclination angle, present embodiment is selected 45 °, and the angular relationship between a pair of correction roller 29 down and the corresponding guide rail 56 is with example.Correction acting cylinder 30 is packed on the fixed head 62, and its cylinder post 63 connects with track base 61.The applicant need to prove, for correction acting cylinder 30, can be oil cylinder, also can be cylinder, and embodiments of the invention are selected cylinder.Acting cylinder 30 is used motor instead if painstakingly will rectify a deviation, and should be considered as so is the equivalence replacement of cylinder.
When narrating operation principle of the present invention below in conjunction with Fig. 3 to Fig. 7, the applicant sets forth the function of first, second fibre web compensation device 46,15 of being recommended and the correction principle of explanation deviation correcting device.
Carding machine by complete nonwoven machinery is sent into the on-woven fiber cotton from the cotton inlet port 59 between first, second drive roll 40,38, under the work of main driving motor 41, first, second convoying curtain 3,4 is made uniform motion all the time, wherein, first convoying curtain 3 is done counterclockwise, and row moves, and second convoying curtain 4 does clockwise that row moves, constitute each other one cooperatively interact be able to the on-woven fiber cotton hold under the arm capable promptly under the state of seizing on both sides by the arms, move go round and begin again phoresy the plane.Simultaneously, a pair of correction acting cylinder 30 work of deviation correcting device, promote corresponding upper and lower correction roller seat 48,31, make a pair of upward correction roller 47 and a pair of roller 29 of correction down respectively make 45 ° side-to-side motion, because first, second convoying curtain the 3, the 4th is nested with respectively on upper and lower correction roller 47,29, therefore first, second convoying curtain 3,4 is realized correction by upper and lower correction roller 47,29.Again meanwhile, lapping dolly reciprocating motor 27 enters duty because of main driving motor 41 enters duty, under synchronously with 6 traction, make lapping dolly 2 do left and right sides reciprocating motion, because lapping is big, car the 1, the 2nd, connect by haulage cable 5 and by first, second convoying curtain 3,4, therefore when lapping dolly 2 is done left and right reciprocating motion, the lapping cart 1 ground associated movement of just following in sb's footsteps, but the stroke of lapping cart 1 and speed are 1/2nd of lapping dolly 2.At lapping dolly 2 about frame 7 between two end points in the reciprocating process, by its with the on-woven fiber cotton with in a zigzag or claim zigzag attitude ground repeatedly laying to the one-tenth lace curtaining of the lapper that is positioned at lapping dolly 2 belows.
Because when lapping dolly 2 commutates at two ends, the left and right sides, promptly when left end point and right endpoint commutation, owing to slow down or pause and can cause fibre web unnecessary, because first, second convoying curtain 3,4 are at the uniform velocity state motion all the time, thereby just relate to recommend by the present invention first, second fibre web compensation device 46,15 bear the responsibility stores unnecessary fibre web, discharge, specifically: when the large compensation roller 54 of second fibre web compensation device 15 is that carrier is when moving right with lapping cart 1, the compensation of first fibre web compensation device 46 is with 35 to move to left lateral synchronously, make first, second convoying curtain 3,4 intersection is elongated, and this elongated part is the part of unnecessary fibre web just, thereby realizes by moving to right of large compensation roller 54 unnecessary fibre web being stored; Otherwise, when lapping dolly 2 breaks away from commutation with normal speed or with the acceleration lapping, large compensation roller 54 just is moved to the left, the compensation of this moment is with 35 to move to right lateral synchronously, the intersection each other of first, second convoying curtain 3,4 is shortened, and this part that shortens for previous elongated part, that is to say that the intersection of first, second convoying curtain 3,4 returns to normal length just, in this process, the fibre web that will before have been stored by large compensation roller 54 discharges.Say that briefly large compensation roller 54 moves to left, then for discharging fibre web; Large compensation roller 54 moves to right then for storing fibre web.Thereby the fibre web body 58 that lapping dolly 2 is spread out presents shape shown in Figure 8, and it is thin and thick middle exactly likes bread shape that this is shaped as both sides, can ensure that afterwards the needing machine acupuncture in road goes out rather desirable on-woven product.