CN101167644A - Synthetic fibrous duster, its manufacturing method and manufacturing equipment - Google Patents
Synthetic fibrous duster, its manufacturing method and manufacturing equipment Download PDFInfo
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- CN101167644A CN101167644A CNA2007101351414A CN200710135141A CN101167644A CN 101167644 A CN101167644 A CN 101167644A CN A2007101351414 A CNA2007101351414 A CN A2007101351414A CN 200710135141 A CN200710135141 A CN 200710135141A CN 101167644 A CN101167644 A CN 101167644A
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- duster
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- braid
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Abstract
The invention relates to a synthetic duster, a process for preparing the synthetic duster, and manufacture equipment, wherein the duster comprises a duster head and a hand handle, the feathers of the duster head are fixed via knitted overlocking edges which are enlaced and fixed on a duster rod via an adhesive, the process for preparing the synthetic duster includes the steps of material preparation, the knitting of knitted strips, the cutting of knitted strips, the winding of strips, and the carding of duster feathers, a strip winding machine comprises a feeding rod, a screw rod, and a short shaft which are in parallel, a movable machine head is arranged on the feeding rod and the screw rod, a chucking appliance is arranged on the short shaft, one end of the screw is connected with a transmission mechanism, and the other end thereof is connected to the short shaft via a synchronous mechanism, a carding machine comprises two parallel rollers arranged on the lower portion of a supporting stand, and needle rods are distributed on the whole surfaces of the rollers, a feeding screw rod with a chucking appliance is vertically arranged on the upper portion of the supporting stand, and the rollers and the feeding screw rod are connected with the transmission mechanism. By utilizing the process for preparing the synthetic duster and the manufacture equipment, the flow line production of synthetic dusters can be realized, the working efficiency is significantly increased, the cost of prepared dusters is low, and the rigidity of prepared duster heads is excellent.
Description
Technical field
The present invention relates to the dedusting instrument, be specifically related to synthetic fibrous duster, its manufacture method and manufacturing equipment.
Background technology
The duster of being made by composite fibre materials in the prior art is to become twisted shape kink to fix synthetic fibers with iron wire to make and brush lightly head, and the iron wire termination that clenches is inserted tubulose and brushed lightly bar and fix, and makes duster.This with iron wire kink fixedly synthetic fibers make brush lightly a poor rigidity, bending easily.Its manufacture method is mainly finished by craft, and production efficiency is extremely low.
Summary of the invention
The objective of the invention is at the problems referred to above, another kind of composite fibre materials duster is provided, this duster is brushed lightly a good rigidly, can use machinery equipment to make low cost of manufacture in batches.
Another object of the present invention is at the problems referred to above, and a kind of manufacture method of duster is provided, the duster steady quality that uses the method production efficiency height and produce.
Further purpose of the present invention provides the manufacturing equipment that uses in the said method.
In order to solve the problems of the technologies described above, the present invention adopts following technical scheme:
Duster comprises and brushes lightly head and handle, brushes lightly head and is made of the hair of brushing lightly of brushing lightly bar and fixing synthetic fibers material on it, and a described side of brushing lightly hair is fixing by yarn braiding lock seaming, and a side of described braiding lock seaming is twined and bonding is fixed in and brushes lightly on the bar.
The manufacture method of duster, comprise brush lightly the head and handle, described brush lightly the head manufacturing step as follows:
A. get the raw materials ready: prepare to brush lightly bar, composite fibre materials;
B. weave braid over braid: with braider composite fibre materials is woven into braid over braid, the both sides of the edge of braid over braid have the braiding lock seaming, and the middle part of braid over braid has two interim litzendraht wires;
C. cut braid over braid: the center along braid over braid cuts into two halves with described braid over braid, and each half braid over braid has braiding lock seaming and interim litzendraht wire respectively;
D. strip winding: will brush lightly bar and be contained on the wrapping machine, apply glue brushing lightly on the bar, a side that described half braid over braid is had a braiding lock seaming with wrapping machine is twined and is bonded and fixed at and brushes lightly on the bar, meanwhile, the interim litzendraht wire of half braid over braid opposite side is removed, the synthetic fibers of half this side of braid over braid are outwards opened around brushing lightly bar, make the semi-finished product of duster;
E. hair is brushed lightly in combing: described semi-finished product duster is contained on the combing machine for fur, with combing machine for fur described outside open synthetic fibers is carded to puffy, become the hair of brushing lightly of synthetic fibers material, make the finished product of duster.
Further, the described material of brushing lightly bar is plastics; Described composite fibre materials is polyethylene polypropylene synthetic fibers.
Wrapping machine described in the manufacture method of duster, comprise frame, parallel feed rod, leading screw and the minor axis of device on frame, mobile frame head apparatus is on described feed rod and leading screw, install jig on the minor axis, one end of described leading screw is connected with transmission mechanism, and the other end is connected by lazy-tongs with described minor axis, and described transmission mechanism is electrically connected with electric control gear.
Further, device has reference column on the described mobile head.
Combing machine for fur described in the manufacture method of duster, comprise support, at two parallel rollers that are covered with shank of support lower device, at support upper vertical device feeding leading screw, the orientation of feeding leading screw is parallel with the roll shaft of described shank roller, install jig on the feeding leading screw, described roller, feeding leading screw are connected with transmission mechanism, and described transmission mechanism is electrically connected with electric control gear.
Technique effect of the present invention is:
1. the raw material that duster is brushed lightly hair among the present invention adopt synthetic materials such as polyethylene polypropylene fibre, and cost is low, solid, corrosion-resistant, anti-damages by worms, health.
In duster among the present invention and the prior art iron wire kink fixedly synthetic fibers make brush lightly a poor rigidity, bending is compared easily, it is brushed lightly and brushes lightly bar material employing plastics in the head, cost is low, brush lightly a good rigidly.
3. the manufacture method of the duster among the present invention changes employing common apparatus braider and special equipment wrapping machine and combing machine for fur into by original manual single-piece production and carries out the batch pipelining, and operating efficiency significantly improves, and production cost reduces greatly.
Description of drawings
Fig. 1 is the duster structural representation among the present invention;
Fig. 2 is the braid over braid structural representation among the present invention;
Fig. 3 is half braid over braid structural representation among the present invention;
Fig. 4 is the wrapping machine structural representation among the present invention;
Fig. 5 is the vertical view of Fig. 4; Fig. 6 is the left view of Fig. 4;
Fig. 7 is the combing machine for fur structural representation among the present invention; Fig. 8 is the A-A cutaway view of Fig. 7.
The specific embodiment
Below in conjunction with accompanying drawing the specific embodiment of duster of the present invention, its manufacture method and manufacturing equipment is combined and to describe.
See Fig. 1 to Fig. 3, the duster among the present invention comprises and brushes lightly head and handle, brush lightly head and be made of the hair 1 of brushing lightly of brushing lightly bar 2 and fix on it, the material of brushing lightly bar 2 is plastics, and is not only light but also durable, the termination of brushing lightly bar 2 is connected in handle, and the handle that do not draw among Fig. 1 can adopt on-electric handle or electric handle.The material of brushing lightly hair 1 is synthetic fibers, preferably adopts polyethylene polypropylene synthetic fibers; One side of brushing lightly hair 1 is fixing by yarn braiding lock seaming, and a side of described braiding lock seaming is twined and bonding is fixed in described brushing lightly on the bar 2.
The manufacture method of duster among the present invention, comprise brush lightly the head and handle, described brush lightly the head manufacturing step as follows:
A. get the raw materials ready: preparing plastic is brushed lightly bar 2, polyethylene polypropylene composite fibre materials;
B. weave braid over braid: see Fig. 2, Fig. 3, with braider polyethylene polypropylene composite fibre materials is woven into braid over braid 3, the both sides of the edge of braid over braid 3 have the braiding lock seaming, and the middle part of braid over braid 3 has two interim litzendraht wires, and above-mentioned braider adopts commercially available conventional braider;
C. cut braid over braid: see Fig. 2, Fig. 3, along the center of braid over braid 3 braid over braid 3 is cut into two halves, each half braid over braid 4 has a braiding lock seaming and interim litzendraht wire respectively, above-mentionedly cuts operation and can adopt commercially available conventional cutting machine;
D. strip winding: as Fig. 4, Fig. 5 and shown in Figure 6, to brush lightly bar 2 is contained on the wrapping machine, apply glue brushing lightly on the bar 2, a side that half braid over braid 4 is had a braiding lock seaming with wrapping machine is twined and is bonded and fixed at by same direction and brushes lightly on the bar 2, meanwhile, the interim litzendraht wire of opposite side on half braid over braid 4 is removed, the synthetic fibers of half this side of braid over braid are outwards opened around brushing lightly bar, make the semi-finished product of duster, as shown in Figure 7, the synthetic fibers shown in the figure on outside open half braid over braid 4.
E. hair is brushed lightly in combing: as shown in Figure 7, described semi-finished product are contained on the combing machine for fur, with combing machine for fur the polyethylene polypropylene synthetic fibers of half braid over braid 4 are carded to puffy, become and brush lightly hair, make the head of brushing lightly of duster shown in Figure 1.
As Fig. 4, Fig. 5 and shown in Figure 6, it is in the manufacture method of duster of the present invention, and wherein the described wrapping machine of d step comprises frame 15, parallel feed rod 27, leading screw 22 and the minor axis 20 of device on frame 15.Minor axis 20 has two, about each one, be fixed on the frame 15 by bearing block 25 respectively.Mobile head 23 is installed on feed rod 27 and the leading screw 22, and mobile head 23 is provided with reference column 24, can be when strip winding, and 4 better positioning actions of double braid over braid.Device jig 21 on the minor axis 20, jig 21 can adopt known various jigs or anchor clamps, and its effect is fixedly to brush lightly bar 2, makes it with minor axis 20 rotations.The left end of leading screw 22 links to each other with transmission mechanism, and right-hand member and minor axis 20 link to each other by lazy-tongs, and transmission mechanism is electrically connected with electric control gear 16.The transmission mechanism of leading screw 22 left ends is provided with case 11 outward, and the lazy-tongs of right-hand member are provided with case 18 outward, and case 11,18 plays a part dustproof, security protection.
Transmission mechanism can be any one, as gear drive, chain transmission, belt transmission or the like, preferred belt transmission in the present embodiment, it is made of motor 14, belt pulley 13,26 and belt 12, the end fitting belt pulley 13 of motor output shaft, the end fitting belt pulley 26 of leading screw 22, belt 12 are set on the belt pulley 13,26.
Lazy-tongs also can adopt any one type of belt drive, as gear drive, chain transmission, belt transmission or the like, preference chain transmission in the present embodiment, it is made of two sprocket wheels 19 and chain 28, the end of minor axis 20 and leading screw 22 is installed sprocket wheel 19 respectively, and chain 28 is set on the sprocket wheel 19.The effect of lazy-tongs is to make leading screw 22 consistent with the speed of minor axis 20.
See Fig. 4, can also install two limit switches 17 on the frame 15 of wrapping machine, limit switch 17 is electrically connected with electric control gear 16.The position, the left and right sides of the mobile head 23 of limit switch 17 restrictions, thus brushing lightly of duster brushed lightly hair 1 on the bar 2 length can be controlled, make the duster of different size.Limit switch 17 can adopt prior art with electric control gear 16.
See Fig. 5, returning apparatus shift knob 29 and speed governing button 30 on the frame 15 of wrapping machine.Shift knob 29 is used for the opening and closing general supply, and speed governing button 30 is used for regulating the speed of leading screw 22, and speed governing button 30 is connected with the automatically controlled arrangements for speed regulation of prior art.
The course of work of wrapping machine is as follows: motor 14 rotations, drive belt pulley 13, and drive belt pulley 26 by belt 12 again, belt pulley 26 drives leading screw 22, leading screw 22 drives sprocket wheel 19 by chain 28, drives minor axis 20 again, rotates together thereby drive the bar 2 of brushing lightly that connects by jig 21.Apply glue brushing lightly on the bar 2, one end of half braid over braid 4 is fixed in brushes lightly on the bar 2, with hand or be installed on anchor clamps on the frame, hold the other end of half braid over braid 4, and the side that half braid over braid 4 has a braiding lock seaming is resisted against on the reference column 24 of mobile head 23, along with moving horizontally of mobile head 23, the side sequential volume that half braid over braid 4 has a braiding lock seaming is around in brushes lightly on the bar 2, meanwhile, remove the interim braiding limit of opposite side on half braid over braid 4, the synthetic fibers of the opposite side of half braid over braid outwards open around brushing lightly bar, and so, half braid over braid 4 is wrapped in equably to be brushed lightly on the bar 2.
As shown in Figures 7 and 8, it is in the manufacture method of duster of the present invention, the described combing machine for fur of e step wherein, it comprises support 32, at two parallel rollers that are covered with shank 34 35 of lower device of support 32, at the upper vertical device one dispatch material leading screw 31 of support 32, the arragement direction of leading screw 31 is parallel with the roll shaft of roller 35, install jig on the feeding leading screw 31, can adopt the jig of prior art.Roller 35, feeding leading screw 31 are connected with transmission mechanism 33 respectively, and transmission mechanism 33 is electrically connected with electric control gear.Transmission mechanism 33 can adopt existing type of belt drive.The course of work of combing machine for fur is as follows: will brush lightly bar 2 usefulness jigs and be fixed on the feeding leading screw 31, brushing lightly semi-finished product on the bar 2 brushes lightly head and at the uniform velocity drops between two rollers 35, the outside open polyethylene polypropylene synthetic fibers that semi-finished product are brushed lightly on the head are carded to puffy by the shank 34 on two rollers 35, become and brush lightly hair, make and brush lightly head, to brush lightly head unit on handle, make duster.
Claims (7)
1. duster comprises and brushes lightly head and handle, brushes lightly head and is made of the hair of brushing lightly of brushing lightly bar and fixing the synthetic fibers material on it, it is characterized in that a described side of brushing lightly hair is fixing by yarn braiding lock seaming, and a side of described braiding lock seaming is twined and bonding is fixed in and brushes lightly on the bar.
2. the manufacture method of duster comprises and brushes lightly head and handle, it is characterized in that the described manufacturing step of brushing lightly head is as follows:
A. get the raw materials ready: prepare to brush lightly bar, composite fibre materials;
B. weave braid over braid: with braider composite fibre materials is woven into braid over braid, the both sides of the edge of braid over braid have the braiding lock seaming, and the middle part of braid over braid has two interim litzendraht wires;
C. cut braid over braid: the center along braid over braid cuts into two halves with described braid over braid, and each half braid over braid has braiding lock seaming and interim litzendraht wire respectively;
D. strip winding: will brush lightly bar and be contained on the wrapping machine, apply glue brushing lightly on the bar, a side that described half braid over braid is had a braiding lock seaming with wrapping machine is twined and is bonded and fixed at and brushes lightly on the bar, meanwhile, the interim litzendraht wire of half braid over braid opposite side is removed, the synthetic fibers of half this side of braid over braid are outwards opened around brushing lightly bar, make the semi-finished product of duster;
E. hair is brushed lightly in combing: described semi-finished product duster is contained on the combing machine for fur, with combing machine for fur described outside open synthetic fibers is carded to puffy, become the hair of brushing lightly of synthetic fibers material, make the finished product of duster.
3. according to the manufacture method of the described duster of claim 2, it is characterized in that the described material of brushing lightly bar is plastics.
4. according to the manufacture method of the described duster of claim 2, it is characterized in that described composite fibre materials is polyethylene polypropylene synthetic fibers.
5. the wrapping machine that is used for the described method of claim 2, it is characterized in that comprising frame, parallel feed rod, leading screw and the minor axis of device on frame, mobile frame head apparatus is on described feed rod and leading screw, install jig on the minor axis, one end of described leading screw is connected with transmission mechanism, and the other end is connected by lazy-tongs with described minor axis, and described transmission mechanism is electrically connected with electric control gear.
6. according to the described wrapping machine of claim 5, it is characterized in that device has reference column on the described mobile head.
7. the combing machine for fur that is used for the described method of claim 2, it is characterized in that comprising support, at two parallel rollers that are covered with shank of support lower device, at support upper vertical device feeding leading screw, the orientation of feeding leading screw is parallel with the roll shaft of described shank roller, install jig on the feeding leading screw, described roller, feeding leading screw are connected with transmission mechanism, and described transmission mechanism is electrically connected with electric control gear.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2007101351414A CN101167644A (en) | 2007-11-09 | 2007-11-09 | Synthetic fibrous duster, its manufacturing method and manufacturing equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2007101351414A CN101167644A (en) | 2007-11-09 | 2007-11-09 | Synthetic fibrous duster, its manufacturing method and manufacturing equipment |
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| Publication Number | Publication Date |
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| CN101167644A true CN101167644A (en) | 2008-04-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CNA2007101351414A Pending CN101167644A (en) | 2007-11-09 | 2007-11-09 | Synthetic fibrous duster, its manufacturing method and manufacturing equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113199531A (en) * | 2021-03-20 | 2021-08-03 | 常山县鑫晖清洁用品有限公司 | Cutting device for processing environment-friendly feather duster |
-
2007
- 2007-11-09 CN CNA2007101351414A patent/CN101167644A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113199531A (en) * | 2021-03-20 | 2021-08-03 | 常山县鑫晖清洁用品有限公司 | Cutting device for processing environment-friendly feather duster |
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