CN101157603B - Environment-friendly method for synthesizing acetylacetone - Google Patents

Environment-friendly method for synthesizing acetylacetone Download PDF

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CN101157603B
CN101157603B CN2007101566331A CN200710156633A CN101157603B CN 101157603 B CN101157603 B CN 101157603B CN 2007101566331 A CN2007101566331 A CN 2007101566331A CN 200710156633 A CN200710156633 A CN 200710156633A CN 101157603 B CN101157603 B CN 101157603B
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methyl ethyl
ethyl diketone
magnetic
solid base
base catalyst
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CN101157603A (en
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裴文
王勤
董志刚
沈忱
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Zhejiang University of Technology ZJUT
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Abstract

The invention discloses a method for synthesizing acetylacetone shown in a formula (2). Under the effect of magnetic solid alkali catalyst made from magnetic magnalium hydrotalcite, the acetoacetic ester shown in the a formula (1) reacts with acetic anhydride at 100 to 180 DEG C for 1 to 20 hours, and then the reaction liquid is processed to obtain the acetylacetone. By utilizing the magnetic solid alkali catalyst for synthesizing acetylacetone, compared with the former art, the invention has the advantages of simple art, easy operation, high yield and small environment pollution, thereby being applicable to the industrialization production with a certain scale, and forming a green and clean synthesizing line.

Description

A kind of green synthesis method of methyl ethyl diketone
(1) technical field
The present invention relates to a kind of synthetic method of methyl ethyl diketone, especially a kind of applied magnetic solid alkali is as the novel process of the green synthesis of acetyl acetone of catalyzer.
(2) background technology
Development highly selective, catalyzer are efficiently simplified reactions steps, reduce disposal of pollutants, develops new clean production technology, realize chemical reaction efficiently, realize " zero release ", and important use value is arranged in the Green Chemistry field.
Methyl ethyl diketone is the bigger organic synthesis intermediate of range of application in a kind of field of medicine and chemical technology.At medicine industry, it is mainly used in synthetic sulphamethazine, the intermediate 3 of antiviral agent WIN5 1711,5-dimethyl isoxazole, the intermediate 3 of treatment diabetes medicament AD-58 etc.In veterinary drug and feed additive industry, be used for the synthesising bacteria anti-reflecting medicine methlacetylquinoxalinediode, the raw material 4 of anti-chicken coccidia medicine nicarbazine, 6-dimethyl-2-ancymidol etc.Aspect catalyzer and promotor, be used to encircle the zinc tetraene, quinhydrones, quinhydrone(s) carbonylation reaction, synthesizing of low molecular compounds such as beta-unsaturated ketone, oxidation promotor, petroleum cracking, shortening and isomerized catalyzer, and the polymerization of light alkene, 1, the macromolecular compounds such as copolymerization of 3-diolefine synthetic.In other field, acetylacetonate can also be made resin cross-linking agent except that making catalyzer, hardening of resin promotor, rubber accelerator, the super formation agent that passes different film, hotline-reflective glass film and nesa coating; It also can be used as gasoline, lubricated oil additives, the siccative of paint, coating and printing inks, the additive of tackiness agent, cellulose acetate solvent, the raw material of metallizing etc.; Methyl ethyl diketone can be used as the analytical reagent of most metal ions again, the extraction agent of rare precious metals, and the treatment agent of inorganic materials.
About synthesizing of methyl ethyl diketone, a lot of countries all research and develop its technology, have integrated following several synthesis route:
1. ethyl acetate-acetone method
This method is with ethyl acetate and sodium Metal 99.5 reaction, adds acetone, generates methyl ethyl diketone, and yield is a kind of synthetic method of classics about 50%.Catalyst metal sodium can use sodium acetate, sodium hydride to replace.This synthesis technique produces a large amount of waste water, and thermal discharge is also big, and heat extraction in the commercial run and temperature control are very difficult, and side reaction is many, and catalyzer has ignition hazard, and suitability for industrialized production has certain danger.
2. acetone and diacetyl oxide (Acetyl Chloride 98Min.) condensation method
The yield of this technology is 80%~85%, but experiment shows the yield instability.More because the BF that adopts 3Amount is big, and cost is higher, and dangerous big, carrying out suitability for industrialized production has certain difficulty.
3. acetylacetic ester-ketene process
This technology at first acetate cracking produces ketene, and dimerization forms diketene, forms methyl aceto acetate with ethanol, forms α-ethanoyl methyl aceto acetate through the ketene acidylate again, and hydrolysis generates methyl ethyl diketone again.This technical process is long, and investment is big.
4. ketene-condensation of acetone conversion method
According to the different production methods of ketene, can be divided into acetone method and acetate method again.The cracking process of two kinds of methods is thermally splitting, and different is catalyzer and hot tearing temperature.The production route of domestic methyl ethyl diketone is ketene-acetone method substantially, and the external Japan that removes adopts etheric acid second fat-ketene process, and other enterprises all adopt ketene-acetone method.
5. the ethanoyl method of methylacetylene-propadiene fraction
This method is the exploitation of USSR (Union of Soviet Socialist Republics) organic synthesis institute, sets out by methylacetylene and acetate, and under certain temperature and pressure, be that catalyzer synthesizes with zinc acetate.From raw material sources, this method has great advantage, but generates in the reaction of the different propylene fat of acetate, and by product is too much, and separation difficulty, and as the not direct isomerization of purifying, then the separation of product methyl acrylate is difficult more.
6. methyl aceto acetate-aceticanhydride (Acetyl Chloride 98Min.) method
This technology is subjected to the restriction of raw material sources and price, the production cost height, and Technology is immature, is not subject to people's attention always.
Therefore, adopt new and effective catalyzer, use the Green Chemistry synthetic technology, the new synthesis process of exploitation methyl ethyl diketone enlarges the products production scale, reduces the discharging of the three wastes, fills up the blank of China in this field and has great significance.
(3) summary of the invention
The technical problem to be solved in the present invention provides a kind of novel process of green synthesis of acetyl acetone, selects magnetic solid base as catalyzer, makes the discharging that has reduced the three wastes, and technology is simple simultaneously, yield is high, and what make methyl ethyl diketone syntheticly is easy to industrialization.
The technical solution used in the present invention is as follows:
A kind of synthetic method suc as formula the methyl ethyl diketone shown in (II), under the magnetic solid base catalyst effect that magnetic mg_al hydrotalcite makes, reacted 1~20 hour at 100~180 ℃ suc as formula acetylacetic ester shown in (I) and diacetyl oxide, reaction solution gets described methyl ethyl diketone through aftertreatment; Reaction equation is as follows:
Wherein, R is alkyl, aryl or the substituted aryl of C1~C12, and described substituted aryl is the aryl that contains electrophilic or push away electron substituent group.
The consumption of described magnetic solid base catalyst be acetylacetic ester and diacetyl oxide total mass 1~10%, preferred 5%.
Described acetylacetic ester is 1: 1~3 with the amount of substance ratio of diacetyl oxide, preferred 1: 1~2, and most preferably 1: 1.
Further, formula (I) compound is preferably one of following: methyl aceto acetate, butyl-acetoacetate, etheric acid phenyl ester, benzyl acetoacetate.
The magnetic solid base that magnetic mg_al hydrotalcite makes is magnesium aluminum-hydrotalcite to be carried out magnetic modify, and makes it have magnetic and catalysis dual-use function, reaches the purpose that improves catalytic activity.Particularly, the preparation method of described magnetic solid base catalyst is as follows: get a certain amount of magnetic colloidal sol and join in the reaction flask, add distilled water again, stirring at room, magnesium nitrate and the aluminum nitrate getting the magnalium ratio and be 1: 2 are mixed with solution, and other joins the sodium hydroxide solution of pH=10~13, two kinds of solution are added in the reaction flask, 110 ℃ of stirrings, washing and drying makes magnetic mg_al hydrotalcite, forms magnetic solid base 450~500 ℃ of high-temperature roastings then.Magnetic colloidal sol is to adopt chemical coprecipitation, with Fe 3+And Fe 2+Vitriol or muriate in excessive alkali, mix to stir in 1: 1 ratio and make.Specifically can be with reference to the 29th volume the 3rd phase (in March, 2002) " preparation of magnetic mg_al hydrotalcite solid alkali and sign " of applicating technology.
Described temperature of reaction is carried out at 100 ℃~180 ℃, is preferably 140 ℃.The described reaction times is 1~20 hour, preferred 10 hours.
Described aftertreatment is: reaction solution distills after removing the acetic ester of generation, and the cut of collecting 132~136 ℃ obtains described methyl ethyl diketone.
The described synthetic method of concrete recommendation is carried out according to following steps: in reactor, according to acetylacetic ester: the amount of substance ratio of diacetyl oxide is 1: 1~2 to add acetylacetic ester and diacetyl oxides, the add-on of magnetic solid base catalyst is 1~10% of acetylacetic ester and a diacetyl oxide total mass, be warming up to 140 ℃, be incubated 10 hours, remove acetic ester after, heat up and to distill, cut between collecting 132~136 ℃ gets colourless transparent liquid, is described methyl ethyl diketone.
In this reaction, described magnetic solid base catalyst can recycle after reclaiming, and the rate of recovery reaches 95%.
The magnetic solid base that the present invention utilizes magnetic mg_al hydrotalcite to make carries out the synthetic of methyl ethyl diketone as catalyzer, compared with the prior art, its advantage is embodied in: this magnetic solid base catalyst was applied in synthesizing of methyl ethyl diketone, make the preparation of methyl ethyl diketone with respect in the past technology become simple, easy to operate, reaction yield is high, and environmental pollution is little, the suitability for industrialized production that is suitable for certain scale becomes a green clean synthetic route.
(4) embodiment:
Below with specific embodiment technical scheme of the present invention is described, but protection scope of the present invention is not limited thereto.
Embodiment 1
In 500 milliliters of reactors, add methyl aceto acetate 130 grams (1 mole), diacetyl oxide 102 grams (1 mole), magnetic solid base catalyst 2.32 grams, stir, be heated to 140 ℃, be incubated 10 hours, steam the ethyl acetate that generates in the reaction process after, heat up again and carry out the product distillation, collect the cut of 132~136 ℃ of boiling ranges, getting colourless transparent liquid is methyl ethyl diketone 80 grams, yield 80%.
Embodiment 2
In 500 milliliters of reactors, add etheric acid phenyl ester 178 grams (1 mole), diacetyl oxide 102 grams (1 mole), magnetic solid base catalyst 14 grams, stir, be heated to 180 ℃, be incubated 5 hours, steam the phenylacetate that generates in the reaction process, heat up again and carry out the product distillation, collect the cut of 132~136 ℃ of boiling ranges, getting colourless transparent liquid is methyl ethyl diketone 90 grams, yield 90%.
Embodiment 3
In 500 milliliters of reactors, add benzyl acetoacetate 191 grams (1 mole), diacetyl oxide 102 grams (1 mole), magnetic solid base catalyst 2.9 grams, stir, be heated to 150 ℃, be incubated 20 hours, steam the jasmal that generates in the reaction process, heat up again and carry out the product distillation, collect 132~136 ℃ of cuts of boiling range, getting colourless transparent liquid is methyl ethyl diketone 91 grams, yield 91%.
Embodiment 4
In 500 milliliters of reactors, add methyl aceto acetate 130 grams (1 mole), diacetyl oxide 204g (2 moles), magnetic solid base catalyst 33 grams, stir, be heated to 150 ℃, be incubated 1 hour, steam the ethyl acetate that generates in the reaction process, heat up again and carry out the product distillation, collect the cut of 132~136 ℃ of boiling ranges, getting colourless transparent liquid is methyl ethyl diketone 90 grams, yield 90%.
Embodiment 5
In 500 milliliters of reactors, add methyl aceto acetate 130 grams (1 mole), diacetyl oxide 306g (3 moles), magnetic solid base catalyst 4.36 grams, stir, be heated to 140 ℃, be incubated 10 hours, steam the ethyl acetate that generates in the reaction process, heat up again and carry out the product distillation, collect the cut of 132~136 ℃ of boiling ranges, getting colourless transparent liquid is methyl ethyl diketone 88 grams, yield 88%.
Embodiment 6
In 500 milliliters of reactors, add butyl-acetoacetate 158 grams (1 mole), diacetyl oxide 102 grams (1 mole), magnetic solid base catalyst 26 grams of recovery, stir, be heated to 130 ℃, be incubated 10 hours, steam the butylacetate that generates in the reaction process, heat up again and carry out the product distillation, collect the cut of 132~136 ℃ of boiling ranges, getting colourless transparent liquid is methyl ethyl diketone 90 grams, yield 90%.
Embodiment 7
In 500 milliliters of reactors, add etheric acid to methyl phenyl ester 192 grams (1 mole), diacetyl oxide 102 grams (1 mole), magnetic solid base catalyst 29 grams, stir, be heated to 130 ℃, be incubated 10 hours, steam the acetate methyl phenyl ester that generates in the reaction process, heat up again and carry out the product distillation, collect the cut of 132~136 ℃ of boiling ranges, getting colourless transparent liquid is methyl ethyl diketone 90 grams, yield 90%.
Embodiment 8
In 500 milliliters of reactors, add etheric acid p-nitrophenyl ester 223 grams (1 mole), diacetyl oxide 102 grams (1 mole), magnetic solid base catalyst 16 grams, stir, be heated to 130 ℃, be incubated 10 hours, steam the acetic acid p-nitrophenyl acetate that generates in the reaction process, heat up again and carry out the product distillation, collect the cut of 132~136 ℃ of boiling ranges, getting colourless transparent liquid is methyl ethyl diketone 90 grams, yield 90%.

Claims (5)

1. synthetic method suc as formula the methyl ethyl diketone shown in (II), it is characterized in that described method is under the magnetic solid base catalyst effect that magnetic mg_al hydrotalcite makes, reacted 1~20 hour at 100~180 ℃ suc as formula acetylacetic ester shown in (I) and diacetyl oxide, reaction solution gets described methyl ethyl diketone through aftertreatment;
Figure FSB00000022540500011
Wherein, R is alkyl, benzyl, phenyl, p-methylphenyl or the p-nitrophenyl of C1~C12;
The preparation method of described magnetic solid base catalyst is as follows: get a certain amount of magnetic colloidal sol and join in the reaction flask, add distilled water again, stirring at room, magnesium nitrate and the aluminum nitrate getting the magnalium ratio and be 1: 2 are mixed with solution, other joins the sodium hydroxide solution of pH=10~13, and two kinds of solution are added in the reaction flask, 110 ℃ of stirrings, washing and drying makes magnetic mg_al hydrotalcite, forms magnetic solid base catalyst 450~500 ℃ of high-temperature roastings then; Described magnetic colloidal sol is to adopt chemical coprecipitation, with Fe 3+And Fe 2+Vitriol or muriate in excessive alkali, mix to stir in 1: 1 ratio and make.
2. the synthetic method of methyl ethyl diketone as claimed in claim 1, the consumption that it is characterized in that described magnetic solid base catalyst be acetylacetic ester and diacetyl oxide total mass 1~10%, described acetylacetic ester is 1: 1~3 with the amount of substance ratio of diacetyl oxide.
3. the synthetic method of methyl ethyl diketone as claimed in claim 1 is characterized in that described formula (I) compound is one of following: methyl aceto acetate, butyl-acetoacetate, etheric acid phenyl ester, benzyl acetoacetate.
4. as the synthetic method of the described methyl ethyl diketone of one of claim 1~3, it is characterized in that described aftertreatment is: reaction solution distills after removing the acetic ester of generation, and the cut of collecting 132~136 ℃ obtains described methyl ethyl diketone.
5. the synthetic method of methyl ethyl diketone as claimed in claim 1, it is characterized in that described synthetic method carries out according to following steps: in reactor, according to acetylacetic ester: the amount of substance ratio of diacetyl oxide is 1: 1~2 to add acetylacetic ester and diacetyl oxides, the add-on of magnetic solid base catalyst is 1~10% of acetylacetic ester and a diacetyl oxide total mass, be warming up to 140 ℃, be incubated 10 hours, after removing acetic ester, intensification is distilled, cut between collecting 132~136 ℃ gets colourless transparent liquid, is described methyl ethyl diketone.
CN2007101566331A 2007-11-02 2007-11-02 Environment-friendly method for synthesizing acetylacetone Expired - Fee Related CN101157603B (en)

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CN101659620B (en) * 2009-09-04 2012-12-12 浙江工业大学 Green synthetic method of 2,5-diaminotoluene
CN102260151A (en) * 2011-06-28 2011-11-30 西安彩晶光电科技股份有限公司 Preparation method of 1,1,1,5,5,5-hexafluoro acetylacetone
CN102321044B (en) * 2011-07-20 2013-08-07 江西华邦药业有限公司 Preparation method of 3-(2-bromo propionyl)-spiro[2H-1,3-benzoxazine-2,1'-cyclohexane]-4(3H)-one
CN105294581B (en) * 2015-11-19 2018-01-12 浙江工业大学 A kind of preparation method of quinocetone
CN109824499A (en) * 2019-03-08 2019-05-31 合肥工业大学 A kind of method that microwave reinforced photocatalysis continuously prepares acetylacetone metallic compound
CN111423383B (en) * 2020-06-15 2020-09-11 湖南速博生物技术有限公司 Continuous synthesis method of hydroxypyrimidine compounds

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