[embodiment]
The method of environmentally friendly production 2-alkylidene group ketopentamethylene of the present invention.Mainly may further comprise the steps:
(1) a certain amount of ketopentamethylene, alkanoic, weak-base ion-exchange resin, lipid acid and water are mixed in reactor drum, react at a certain temperature, complete until the alkanoic primitive reaction.In this specialty, " reacting completely " is a theoretical boundary, refers to raw material 100% complete reaction.And in actual Chemical Manufacture, in order to save unnecessary time waste, it is generally acknowledged if raw material at least 99% reacts away and just can think that primitive reaction is complete;
(2) from the reaction mixture that step (1) obtains, isolate resin, water layer (phase) and oil phase (organic phase); Resin can be recycled mutually and through spissated water (removing the water that dereaction generates); Be to adopt conventional phase detachment technique so-called the separation; For example filter, spinning goes out the resin phase, water and organic phase because of natural layering for about two separate mutually;
(3) oil phase (organic phase) that step (2) is obtained adopts underpressure distillation to slough the light constituent that contains unreacted ketopentamethylene and lipid acid, and this light constituent can be recycled;
(4) remove the product that obtains behind the light constituent through step (3) and send to according to the index of desired product that to carry out further underpressure distillation refining, to obtain qualified 2-alkylidene group ketopentamethylene.
Hybrid mode in the said step (1) in reactor drum can be: under the room temperature ketopentamethylene, alkanoic, weak-base ion-exchange resin, lipid acid and water dropped in the reactor drum and mixes, be warming up to temperature of reaction then after, progressively add alkanoic again.Or:
Earlier ketopentamethylene, weak-base ion-exchange resin, lipid acid and water are put into reactor drum, be warming up to temperature of reaction after, drip alkanoic.Or:
Earlier ketopentamethylene, alkanoic are dropped into reactor drum, be warming up to the mixture that adds weak-base ion-exchange resin, lipid acid and water after the temperature of reaction.Or:
Earlier weak-base ion-exchange resin, lipid acid and water are put into reactor drum, be warming up to temperature of reaction then after, add the mixture of ketopentamethylene and alkanoic simultaneously.Or:
Earlier weak-base ion-exchange resin, lipid acid and water are put into reactor drum, be warming up to temperature of reaction then after, add ketopentamethylene successively, alkanoic.Or:
Earlier ketopentamethylene is put into reactor drum, be warming up to temperature of reaction after, add the mixture of weak-base ion-exchange resin, lipid acid and water more successively, add alkanoic at last in batches.
Weak-base ion-exchange resin in the said step (1) is meant primary amine type ion exchange resin, secondary amine type ion exchange resin, tertiary amine-type ion exchange resin or their two or more mixtures.
Lipid acid in the said step (1) is meant acetic acid, propionic acid, butyric acid, valeric acid, caproic acid, enanthic acid or their two or more mixtures.
Alkanoic in the said step (1) is meant butyraldehyde, valeral, hexanal, enanthaldehyde, octanal or their two or more mixtures.
The mol ratio of ketopentamethylene according to the invention and alkanoic is preferably 1~5: 1 (mol/mol).The proportioning of weak-base ion-exchange resin and alkanoic is preferably: every gram alkanoic needs 0.1~50mL (wet heap volume) resin.The mol ratio of said lipid acid and alkanoic is preferably: lipid acid: alkanoic=0.05~1: 1 (mol/mol).The volume ratio of said water and weak-base ion-exchange resin is preferably 0.1~2: 1.
Reactor drum used in the present invention can be a batch reactor, also can be flow reactor.
Embodiment adopts the method for cleaning technique Synthetic 2-alkylidene group ketopentamethylene may further comprise the steps for 1 one kinds:
(1) under the room temperature with mixing in the disposable input reactor drum of a certain amount of ketopentamethylene, alkanoic, weak-base ion-exchange resin, lipid acid and water, be warming up to 30 ℃ then, under this temperature, continue reaction, complete until the alkanoic primitive reaction;
(2) from the reaction mixture that step (1) obtains, isolate resin, water layer (phase) and oil phase (organic phase), for the resin that still has reactive behavior, can be used for down, batch reaction uses deactivated resin sent for regeneration; Water then can be recycled;
(3) oil phase (organic phase) that step (2) is obtained adopts underpressure distillation to slough the light constituent that contains unreacted ketopentamethylene and lipid acid, and this light constituent can be recycled;
(4) remove the product that obtains behind the light constituent through step (3) and send to according to the index of desired product that to carry out further underpressure distillation refining, to obtain qualified 2-alkylidene group ketopentamethylene.
Embodiment adopts the method for cleaning technique Synthetic 2-alkylidene group ketopentamethylene may further comprise the steps for 2 one kinds:
(1) earlier with the disposable reactor drum of putting into of ketopentamethylene, weak-base ion-exchange resin, lipid acid and water, be warming up to 50 ℃ after, under agitation drip alkanoic, maintain then and continue reaction under this temperature, complete until the alkanoic primitive reaction;
(2) from the reaction mixture that step (1) obtains, isolate resin, water layer (phase) and oil phase (organic phase), for the resin that still has reactive behavior, can be used for down, batch reaction uses deactivated resin sent for regeneration; Water then can be recycled;
(3) oil phase (organic phase) that step (2) is obtained adopts underpressure distillation to slough the light constituent that contains unreacted ketopentamethylene and lipid acid, and this light constituent can be recycled;
(4) remove the product that obtains behind the light constituent through step (3) and send to according to the index of desired product that to carry out further underpressure distillation refining, to obtain qualified 2-alkylidene group ketopentamethylene.
Embodiment adopts the method for cleaning technique Synthetic 2-alkylidene group ketopentamethylene may further comprise the steps for 3 one kinds:
(1) earlier a certain amount of ketopentamethylene, alkanoic are dropped into reactor drum, be warming up to the mixture that drops into weak-base ion-exchange resin, lipid acid and water after 70 ℃, maintain then and continue reaction under this temperature, complete until the alkanoic primitive reaction;
(2) from the reaction mixture that step (1) obtains, isolate resin, water layer (phase) and oil phase (organic phase), for the resin that still has reactive behavior, can be used for down, batch reaction uses deactivated resin sent for regeneration; Water then can be recycled;
(3) oil phase (organic phase) that step (2) is obtained adopts underpressure distillation to slough the light constituent that contains unreacted ketopentamethylene and lipid acid, and this light constituent can be recycled;
(4) remove the product that obtains behind the light constituent through step (3) and send to according to the index of desired product that to carry out further underpressure distillation refining, to obtain qualified 2-alkylidene group ketopentamethylene.
Embodiment adopts the method for cleaning technique Synthetic 2-alkylidene group ketopentamethylene may further comprise the steps for 4 one kinds:
(1) earlier with the disposable reactor drum of putting into of weak-base ion-exchange resin, lipid acid and water, be warming up to 80 ℃ then after, add the mixture of ketopentamethylene and alkanoic, maintain and continue under this temperature to react, complete until the alkanoic primitive reaction;
(2) from the reaction mixture that step (1) obtains, isolate resin, water layer (phase) and oil phase (organic phase), for the resin that still has reactive behavior, can be used for down, batch reaction uses deactivated resin sent for regeneration; Water then can be recycled;
(3) oil phase (organic phase) that step (2) is obtained adopts underpressure distillation to slough the light constituent that contains unreacted ketopentamethylene and lipid acid, and this light constituent can be recycled;
(4) remove the product that obtains behind the light constituent through step (3) and send to according to the index of desired product that to carry out further underpressure distillation refining, to obtain qualified 2-alkylidene group ketopentamethylene.
Embodiment adopts the method for cleaning technique Synthetic 2-alkylidene group ketopentamethylene may further comprise the steps for 5 one kinds:
(1) earlier with the disposable reactor drum of putting into of weak-base ion-exchange resin, lipid acid and water, be warming up to 90 ℃ then after, add ketopentamethylene successively, alkanoic maintains and continues reaction under this temperature, and is complete until the alkanoic primitive reaction;
(2) from the reaction mixture that step (1) obtains, isolate resin, water layer (phase) and oil phase (organic phase), for the resin that still has reactive behavior, can be used for down, batch reaction uses deactivated resin sent for regeneration; Water then can be recycled;
(3) oil phase (organic phase) that step (2) is obtained adopts underpressure distillation to slough the light constituent that contains unreacted ketopentamethylene and lipid acid, and this light constituent can be recycled;
(4) remove the product that obtains behind the light constituent through step (3) and send to according to the index of desired product that to carry out further underpressure distillation refining, to obtain qualified 2-alkylidene group ketopentamethylene.
Embodiment adopts the method for cleaning technique Synthetic 2-alkylidene group ketopentamethylene may further comprise the steps for 6 one kinds:
(1) earlier ketopentamethylene is put into reactor drum, be warming up to 25 ℃ after, add the mixture of weak-base ion-exchange resin, lipid acid and water successively, add alkanoic at last in batches.Maintain and continue reaction under this temperature, complete until the alkanoic primitive reaction;
(2) from the reaction mixture that step (1) obtains, isolate resin, water layer (phase) and oil phase (organic phase), for the resin that still has reactive behavior, can be used for down, batch reaction uses deactivated resin sent for regeneration; Water then can be recycled;
(3) oil phase (organic phase) that step (2) is obtained adopts underpressure distillation to slough the light constituent that contains unreacted ketopentamethylene and lipid acid, and this light constituent can be recycled;
(4) remove the product that obtains behind the light constituent through step (3) and send to according to the index of desired product that to carry out further underpressure distillation refining, to obtain qualified 2-alkylidene group ketopentamethylene.
Embodiment 7: at room temperature; 100 gram ketopentamethylene, 20 gram valeraldehydes, 30mL (wet heap volume) D380 weak-base ion-exchange resin (primary amine type), 4 gram acetic acid and disposable the putting in the reactor drum that stirring, TM and reflux condensing tube are installed of 20mL water are mixed; Under agitation be warming up to 50 ℃ then, under this temperature, continue reaction.Follow the tracks of the process of reaction with vapor-phase chromatography.React after 2 hours, the chromatogram content (deducting unreacted raw material) of product 2-pentylidene ketopentamethylene (claiming 2-amylene (base) ketopentamethylene again, 2-pentylidene basic ring pentanone) is 88.2 (area) %.
Embodiment 8: earlier 100 gram ketopentamethylene, 40mL (wet heap volume) D382 weak-base ion-exchange resin (secondary amine type), 8 gram valeric acids and 40mL water are put into the reactor drum that is equipped with TM, whisking appliance, tap funnel and reflux condensing tube; Behind the heat temperature raising to 50 ℃; Under agitation drip 10 gram valeraldehydes, in one hour, drip off.Maintain 90 ℃ and continue reaction down, until chromatogram content<0.5% of valeral.Isolate resin and water layer (mutually) (following secondary response is applied mechanically); Adopt underpressure distillation at first to slough the lighting end (following secondary response is applied mechanically) that contains unreacted ketopentamethylene and valeric acid to oil phase, further rectification under vacuum is refining then, collects the cut of 80~85 ℃/100Pa; Obtain about 17.5 gram 2-pentylidene ketopentamethylene and (claim 2-amylene (base) ketopentamethylene again; 2-pentylidene basic ring pentanone) content is 85.6% product, about 85% (in the aldehyde) of yield, about 1 gram of stillage residue.
Detect through GS-MS (application of gas chromatorgraphy/mass), resulting product has identical stratographic appearance time and mass spectrum, molecular weight 152 with the 2-pentylidene ketopentamethylene that traditional soda solution grouting obtains.See shown in Figure 1.
Embodiment 9: in the reactor drum that stirring, TM, tap funnel and reflux condensing tube are installed, add 100 gram ketopentamethylene and 40 gram valeraldehydes in advance; Be warming up to the mixture that drops into 40mL (wet heap volume) D380 weak-base ion-exchange resin (primary amine type), 6 gram propionic acid and 4mL water after 80 ℃; Continue heated and stirred after 2 hours; The chromatogram content (deducting unreacted raw material) of product 2-pentylidene ketopentamethylene (claiming 2-amylene (base) ketopentamethylene again, 2-pentylidene basic ring pentanone) is 85.5 (area) %.
Embodiment 10: in the reactor drum that is equipped with TM, whisking appliance, tap funnel and reflux condensing tube; Earlier with 25mL (wet heap volume) D380 weak-base ion-exchange resin (primary amine type), 0.25 gram acetic acid and the disposable reactor drum of putting into of 50mL water; Then behind the heat temperature raising to 90 ℃; Add the mixture of 100 gram ketopentamethylene and 30 gram valeraldehydes, react after 2 hours, the chromatogram content (deducting unreacted raw material) that records 2-pentylidene ketopentamethylene in the reaction solution is 77.5 (area) %.
Embodiment 11: in the reactor drum that whisking appliance, TM, tap funnel and reflux condensing tube are housed; Put into ring 100 gram ketopentamethylene earlier, be warming up to 70 ℃ after, add 10mL (wet heap volume) D380 weak-base ion-exchange resin (primary amine type), 2 gram acetic acid and 50mL water successively; Drip 100 gram valeraldehydes at last; 1.0 hour finish, the constant temperature stirring reaction is after 2 hours, the chromatogram content (deducting unreacted raw material) that records 2-pentylidene ketopentamethylene in the reaction solution is 38.5 (area) %.
Embodiment 12: in the reactor drum that is equipped with whisking appliance, TM, tap funnel and reflux exchanger, add 100 gram ketopentamethylene, 40mL (wet heap volume) D382 weak-base ion-exchange resin, 4 gram enanthic acid and 40mL water earlier; Behind the heat temperature raising to 70 ℃; Under agitation drip 25 gram enanthaldehydes (the dropping time is no less than 2h); Dropwise the back and keep 70 ℃ of temperature, continue to stir chromatogram content<0.5%, stop to stir until enanthaldehyde.Isolate resin and water layer (mutually) (following secondary response is applied mechanically), reaction solution is moved in the vacuum distillation apparatus distill.At first obtain containing the lighting end (following secondary response is applied mechanically) of unreacted ketopentamethylene and enanthic acid; Further underpressure distillation then; Collect the cut of 100~110 ℃/100Pa; Obtaining inferior fleuramone (claiming 2-heptene (base) ketopentamethylene again) content of about 37 gram 2-is 88% product, yield 82.4% (in aldehyde), about 1.8 grams of stillage residue.
Detect through GS-MS (application of gas chromatorgraphy/mass), resulting product has identical stratographic appearance time, molecular weight 180 with the 2-heptenyl ketopentamethylene that traditional soda solution grouting obtains.
Embodiment 13: in the reactor drum that is equipped with whisking appliance, TM, tap funnel and reflux exchanger, put into 100 gram ketopentamethylene, 40mL (wet heap volume) D382 weak-base ion-exchange resin (secondary amine type), 10 restrain oneself acid and 40mL water; Behind the heat temperature raising to 50 ℃; Under agitation drip 30 gram valeraldehydes, in one hour, drip off.Maintain 50 ℃ and continue reaction down, continue heated and stirred after 1 hour, the chromatogram content (deducting unreacted raw material) of product 2-pentylidene ketopentamethylene (claiming 2 amylenes (base) ketopentamethylene again, 2-pentylidene basic ring pentanone) is 85.5 (area) %.
Embodiment 14: in the reactor drum that stirring, TM, tap funnel and reflux condensing tube are installed, add 100 gram ketopentamethylene and 25 gram n-hexyl aldehydes in advance; Be warming up to and drop into the restrain oneself mixture of acid and 20mL water of 20mL (wet heap volume) D382 weak-base ion-exchange resin (secondary amine type), 15 after 80 ℃; Continue heated and stirred and refluxed several hours, until chromatogram content<0.5% of hexanal.Reaction is isolated resin and water layer (mutually) (following secondary response is applied mechanically) after finishing, and reaction solution is moved in the vacuum distillation apparatus distill.At first obtain containing the lighting end (following secondary response is applied mechanically) of unreacted ketopentamethylene and caproic acid; 116~120 ℃/1995Pa cut is collected in further underpressure distillation then, obtains about 42.1 gram 2-hexylidene ketopentamethylene content and be 84% product; About 85% (in the aldehyde) of yield, stillage residue 1.5 grams.
Detect through GS-MS (application of gas chromatorgraphy/mass), resulting product has identical stratographic appearance time, molecular weight 166 with the 2-hexylidene ketopentamethylene that traditional soda solution grouting obtains.
Embodiment 15: earlier 100 gram ketopentamethylene, 40mL (wet heap volume) D382 weak-base ion-exchange resin (secondary amine type), 2 gram butyric acid and 40mL water are put into the reactor drum that is equipped with TM, whisking appliance, tap funnel and reflux condensing tube; Behind the heat temperature raising to 50 ℃; Under agitation drip 15 gram butyraldehyde-ns, in one hour, drip off.Maintain 50 ℃ and continue reaction down, until chromatogram content<0.5% of butyraldehyde.Isolate resin and water layer (mutually) (following secondary response is applied mechanically); Adopt underpressure distillation at first to slough to oil phase and contain unreacted ketopentamethylene and butyro-lighting end (following secondary response is applied mechanically); Further rectification under vacuum then; Collect the cut of 82~86 ℃/8mmHg, obtaining 27.4 gram 2-butylidene ketopentamethylene (claiming 2-butylene (base) ketopentamethylene again) content is the product of 84 (area) %.About 80% (in the aldehyde) of productive rate, about 1 gram of stillage residue.
Detect through GS-MS (application of gas chromatorgraphy/mass), resulting product has identical stratographic appearance time, molecular weight 138 with the crotyl ketopentamethylene that traditional soda solution grouting obtains.
Embodiment 16: in the reactor drum that is equipped with whisking appliance, TM, tap funnel and reflux exchanger, add 100 gram ketopentamethylene, 40mL (wet heap volume) D382 weak-base ion-exchange resin (secondary amine type), 4 gram acetic acid and 40mL water earlier; Behind the heat temperature raising to 70 ℃; Under agitation drip 20 gram n-octaldehydes, in 0.5 hour, drip off.Maintain 50 ℃ and continue reaction down after 2 hours, the chromatogram content (deducting unreacted raw material) of the octylene ketopentamethylene of product 2-(claiming 2-octene (base) ketopentamethylene again) is 85.5 (area) %.
Embodiment 17: in the reactor drum that whisking appliance, TM, tap funnel and reflux exchanger are installed, add 100 gram ketopentamethylene, 40mL (wet heap volume) D380 weak-base ion-exchange resin (primary amine type), 4 gram acetic acid and 5mL water earlier; Behind the heat temperature raising to 70 ℃; Under agitation drip 30 gram valeraldehydes, in 2 hours, drip off.Maintain 40 ℃ and continue reaction down after 1 hour, the chromatogram content (deducting unreacted raw material) of product 2-pentylidene ketopentamethylene (claiming 2-amylene (base) ketopentamethylene again, 2-pentylidene basic ring pentanone) is 86.9 (area) %.
Embodiment 18: earlier 100 gram ketopentamethylene, 40mL (wet heap volume) D301T weak-base ion-exchange resin (tertiary amine-type), 0.5 gram acetic acid and 1mL water are put into the reactor drum that TM, whisking appliance, tap funnel and reflux condensing tube are housed; Behind the heat temperature raising to 90 ℃, under agitation add 30 gram valeraldehydes in batches.Maintain 50 ℃ and continue reaction down after 4 hours, the chromatogram content (deducting unreacted raw material) of product 2-pentylidene ketopentamethylene (claiming 2-amylene (base) ketopentamethylene again, 2-pentylidene basic ring pentanone) is 60.1 (area) %.