CN101154499B - Antenna device - Google Patents

Antenna device Download PDF

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Publication number
CN101154499B
CN101154499B CN2007101487630A CN200710148763A CN101154499B CN 101154499 B CN101154499 B CN 101154499B CN 2007101487630 A CN2007101487630 A CN 2007101487630A CN 200710148763 A CN200710148763 A CN 200710148763A CN 101154499 B CN101154499 B CN 101154499B
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CN
China
Prior art keywords
coiling
terminal
antenna assembly
reel
halved tie
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Application number
CN2007101487630A
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Chinese (zh)
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CN101154499A (en
Inventor
佐藤刚
森本泰德
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Sumida Corp
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Sumida Corp
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Publication of CN101154499A publication Critical patent/CN101154499A/en
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Publication of CN101154499B publication Critical patent/CN101154499B/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01QANTENNAS, i.e. RADIO AERIALS
    • H01Q7/00Loop antennas with a substantially uniform current distribution around the loop and having a directional radiation pattern in a plane perpendicular to the plane of the loop
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding
    • H01F41/076Forming taps or terminals while winding, e.g. by wrapping or soldering the wire onto pins, or by directly forming terminals from the wire
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding
    • H01F41/098Mandrels; Formers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01QANTENNAS, i.e. RADIO AERIALS
    • H01Q1/00Details of, or arrangements associated with, antennas
    • H01Q1/27Adaptation for use in or on movable bodies
    • H01Q1/32Adaptation for use in or on road or rail vehicles
    • H01Q1/3208Adaptation for use in or on road or rail vehicles characterised by the application wherein the antenna is used
    • H01Q1/3233Adaptation for use in or on road or rail vehicles characterised by the application wherein the antenna is used particular used as part of a sensor or in a security system, e.g. for automotive radar, navigation systems
    • H01Q1/3241Adaptation for use in or on road or rail vehicles characterised by the application wherein the antenna is used particular used as part of a sensor or in a security system, e.g. for automotive radar, navigation systems particular used in keyless entry systems
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F5/00Coils
    • H01F5/04Arrangements of electric connections to coils, e.g. leads

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Security & Cryptography (AREA)
  • Radar, Positioning & Navigation (AREA)
  • Remote Sensing (AREA)
  • Support Of Aerials (AREA)
  • Details Of Aerials (AREA)
  • Coils Or Transformers For Communication (AREA)

Abstract

An antenna device (1) includes: a winding component (2) having an approximately cylindrical shaped winding shaft portion (10) and a flange portion (12,13) disposed to project outside the winding shaft portion in at least one end portion of both end portions in an axial direction of the winding shaft portion; a pair of binding terminals (22) disposed to project outside the flange portion in at least one of the flange portions; and a winding (4) both ends of which are bound to the pair of binding terminals. The flange portion on which the binding terminals are disposed has an approximate disk shape. At least one binding terminal is disposed to be oriented along a direction approximately perpendicular to an outer periphery of the flange portion on which the binding terminal is disposed.

Description

Antenna assembly
Technical field
The present invention relates to antenna assembly.
Background technology
Patent documentation 1 discloses zero sequence converter.The terminal splice terminal that this zero sequence converter is provided with magnetic chip, is wound in the secondary winding on this magnetic chip and is used to twine the end of this secondary winding.
Patent documentation 1: day disclosure communique, spy open (specification digest, claims, the 0025th paragraph etc.) 2000-348957 number
Summary of the invention
Like 1 record of patent documentation, be wound in the end of the coiling of magnetic chip etc., be wrapped on the Shu Duanzi that is called as terminal splice terminal etc.Thus, coiling can be electrically connected with other electronic devices.
But; Be wrapped on the Shu Duanzi and under the situation about connecting at the coiling end that will be wound in magnetic chip etc. like this; Exist the part of this coiling for example to form the outstanding laterally state of flange part from magnetic chip etc.; Thereby form the situation of so-called " aerial wiring part " (flying-lead, fly line portion).
Then, if form this aerial wiring part, for example in the antenna assembly that is used in the keyless access system of vehicle (keyless entry system) etc., at this aerial wiring part and produce the possibility that coiling breaks on every side and uprise.Owing to vibration that puts on antenna assembly or heat etc., the aerial wiring part of coiling and peripheral part thereof are easily and the edge of flange part bumps repeatedly, perhaps coiling is broken easily.
In order to make because of being formed with difficult generation of broken string that aerial wiring part causes in the coiling; In the antenna assembly under the prior art; For example; Intensity is improved, adhesive-applying (inorganic agent) on the dangerous big position perhaps in coiling, that become aerial wiring part as the twisted wire structure in folding back, dangerous big position in the coiling, that become aerial wiring part.But,, must append the complicated operations operation that is used to form this twisted wire in order after folding coiling, to form the twisted wire structure.In addition, for adhesive-applying (inorganic agent), must append the operation that is used to carry out this coating and dry solidification.Each antenna assembly is being implemented under the situation of these countermeasures, and the manufacturing cost of antenna assembly is compared rising with the manufacturing cost of general coil part.
The application inventor has carried out following research based on the problem of this antenna assembly.Thereby, accomplished the application's invention.
Figure 10 is the key diagram of the coiling method for winding kind in the antenna assembly under the prior art.Parts are used in the coiling of four kinds of antenna assemblies of Figure 10 (A)~(D), the pair of flanges portion 42 on the reel 41 that is provided with cylindrical shape and the axial two ends that are equipped on reel 41.In addition, the attitude of a halved tie terminal 43 to be parallel to each other is equipped on the flange part 42 that is disc-shape.
In Figure 10 (A), a halved tie terminal 43 suitably is being divided into flange part 42 under the two-part situation, is equipped on the same side of flange part 42.Usually, shown in two chain-dotted lines, a halved tie terminal 43 is that benchmark is equipped on 90 positions of degree with lower angle with reel 41.Coiling 44 at first is wound on the Shu Duanzi 43 of upper left beginning side among the figure when applying tension force, then counterclockwise to be wound on the reel 41, is wound at last on the Shu Duanzi 43 of top-right end side.Under the situation of this Figure 10 (A); Be wound in the position on the Shu Duanzi 43 of beginning side and be wound between the position on the reel 41, coiling 44 position (below; What be called beginning side coiling 44 draws position 45), can not become from the outstanding laterally aerial wiring part of flange part 42.Be wound in the position on the reel 41 and be wound in position between the position on the Shu Duanzi 43 that finishes side, coiling 44 (below, be called finish side coiling 44 draw position 46), can not become from the outstanding laterally aerial wiring part of flange part 42.
In Figure 10 (B), a halved tie terminal 43 and Figure 10 (A) likewise are equipped on the same side of flange part 42.Coiling 44 at first is wound on the Shu Duanzi 43 of upper left beginning side when applying tension force, then is wound in a clockwise direction on the reel 41, is wound at last on the Shu Duanzi 43 of top-right end side.Under the situation of this Figure 10 (B), beginning side coiling 44 draw position 45, thereby when the diameter of reel 41 becomes big reel 41 and is in upside in the drawings with respect to the root of the ledge of beginning lateral bundle terminal 43, become aerial wiring part.The position 46 of drawing of finishing side coiling 44 becomes aerial wiring part under most of situation.
In Figure 10 (C), a halved tie terminal 43 is equipped on the opposition side (opposite side) of flange part 42.Specifically, a halved tie terminal 43 be equipped on the flange part 42, with reel 41 on the position of the opposition side of intermediate space.Coiling 44 at first is wound on the Shu Duanzi 43 of upper left beginning side when applying tension force, then counterclockwise to be wound on the reel 41, is wound at last on the Shu Duanzi 43 of bottom-right end side.Under the situation of this Figure 10 (C), beginning side coiling 44 draw position 45, can not become aerial wiring part.That finishes side coiling 44 draws position 46, under most of situation, becomes aerial wiring part.
In Figure 10 (D), a halved tie terminal 43 and Figure 10 (C) likewise are equipped on the opposition side (opposite side) of flange part 42.Coiling 44 at first is wound on the Shu Duanzi 43 of upper left beginning side when applying tension force, then is wound in a clockwise direction on the reel 41, is wound at last on the Shu Duanzi 43 of bottom-right end side.Under the situation of this Figure 10 (D), beginning side coiling 44 draw position 45, thereby when the diameter of reel 41 becomes big reel 41 and is in upside in the drawings with respect to the root of the ledge of beginning lateral bundle terminal 43, become aerial wiring part.Finish drawing position 46 and can not becoming aerial wiring part of side coiling 44.
Shown in four examples of this Figure 10 (A)~(D), in the coiling 44 of the antenna assembly under the prior art, might form from the outstanding laterally aerial wiring part of flange part 42.Particularly, like Figure 10 (C) and such (D), be equipped at a halved tie terminal 43 under the situation on the opposition side of flange part 42,, also can in coiling 44, form aerial wiring part even be clockwise direction or counterclockwise to the coiling direction of reel 41.With respect to this, be equipped on the same side of flange part 42 at a halved tie terminal 43 and adopt under the situation of coiling direction of Figure 10 (A), can not form aerial wiring part.But, under the situation of Figure 10 (B), form aerial wiring part.In addition, under the situation of Figure 10 (A), (B),, so can produce restriction in the manufacturing process of antenna assembly for the generation that prevents aerial wiring part must wind the line 44 with the direction coiling of Figure 10 (A).If otherwise aerial wiring part were formed, then wind the line 44 the coiling direction or the number of turn would be defined.Like this in the antenna assembly under the prior art, be equipped at a halved tie terminal 43 under the situation of opposition side of flange part 42, the situation that is equipped on the same side of flange part 42 with a halved tie terminal 43 is compared, and the possibility that forms aerial wiring part is high.
The objective of the invention is to obtain a kind of, coiling is being wound in a halved tie terminal and coiling when use parts, in coiling, do not form the antenna assembly of the aerial wiring part of giving prominence to laterally from flange part basically.
The antenna assembly that the present invention relates to; Be provided with: have in the reel of slightly cylindrical shape and at least one square end portion in the axial both ends of reel outstanding laterally from reel and parts are used in the coiling flange part that set; In at least one flange part, and the halved tie terminal that set outstanding laterally from flange part, and two ends are wound in the coiling on the halved tie terminal.And a halved tie terminal is towards being set along being the direction and the quilt that extend radially from coiling with the center of parts; And the flange part that is equipped with Shu Duanzi slightly is disc-shape.The direction that sets of at least one side's in the one halved tie terminal Shu Duanzi is to be set along slightly being vertical direction with respect to the flange part periphery that slightly is disc-shape.
Should constitute if adopt; Coiling is being wound on the halved tie terminal and when being wound on the reel while applying tension force, coiling and coiling irrespectively are wound in the root portion (from the outstanding root portion of flange part) of a halved tie terminal to the coiling direction of reel etc.Therefore, can not form basically in the coiling from the outstanding laterally aerial wiring part of flange part.
The antenna assembly that the present invention relates to; On the basis that foregoing invention constitutes, also has following characteristic; That is, a halved tie terminal with reel on the position of the opposition side of intermediate space, along radially being set slightly perpendicular to the flange part periphery that slightly is disc-shape.
For example, in the antenna assembly under the prior art of Figure 10, in the middle of a halved tie terminal is held on reel and be provided under the locational situation of relative opposition side, the possibility that forms aerial wiring part is high.With respect to this, constitute like this such, through with a halved tie terminal on the position of this opposition side towards setting along the direction of summary perpendicular to the flange part periphery, can not form aerial wiring part in the coiling.Coiling and the root portion (from the outstanding root portion of flange part) that irrespectively is wound in a halved tie terminal for the coiling direction of reel etc.Can not form in the coiling from the outstanding laterally aerial wiring part of flange part.
The antenna assembly that the present invention relates to also has following characteristic on each basis that constitutes of foregoing invention, that is, a halved tie terminal with a pair of user's terminal that is used to install this antenna assembly one to one by integration and be equipped on same flange part.
Under situation about being equipped on the basis with user's terminal and Shu Duanzi integration on the common flange part, antenna assembly is installed on printed circuit board (PCB) etc. with a side (that is, being equipped with a side of user's terminal) that is equipped with this halved tie terminal.One halved tie terminal and be wound in the coiling both ends on the Shu Duanzi, when mounted easily and the miscellaneous part of printed circuit board (PCB) etc. disturb.If keep this state constant, antenna assembly might be mounted under the state that its user's terminal floats from printed circuit board (PCB).Therefore, must carry out bending in advance, leave from printed circuit board (PCB) in installment state, to compare more with user's terminal with the Shu Duanzi of user's terminal integration.In addition, for example in Figure 10 in the antenna assembly under the prior art, for reduce become aerial wiring part distribution because of the possibility that vibration waits and flange part bumps repeatedly, be good with a crooked halved tie terminal significantly.
With respect to this, should constitute if adopt, because coiling is wound on the root of Shu Duanzi, therefore be difficult for forming aerial wiring part.Therefore, a halved tie terminal need be in order not reduce the possibility bending significantly that waits the broken string that causes because of vibration.Though a halved tie terminal to leave (floating) and needs carry out a little in advance bending from printed circuit board (PCB) in order in installment state, to compare with user's terminal more, as long as bend to the degree that is difficult for taking place with printed circuit board (PCB) interference slightly.Therefore; By the user's terminal and the Shu Duanzi of integration; Its integral body forms the writing board shape that slightly is flat, and is shaped through when resin casting mold (mold) is shaped, inlaying (insert), can position accurately and can easily be equipped on the flange part.With the state of Shu Duanzi integration under, be shaped through carrying out the resin casting mold, can guarantee the terminal position precision of user's terminal as surface mounting assembly.
The antenna assembly that the present invention relates to also has following characteristic on each basis that constitutes of foregoing invention,, by the Shu Duanzi of integration and user's terminal, through in the shaping of inlaying that will wind the line when carrying out the shaping of resin casting mold with parts, be equipped on coiling with on the parts that is.
Should constitute if adopt, and, can be equipped on the coiling that is formed accurately with on the parts by the Shu Duanzi of integration and user's terminal.In addition, by the Shu Duanzi of integration and user's terminal, do not need other operation and be equipped on coiling with on the parts.
The antenna assembly that the present invention relates to also has following characteristic on each basis that constitutes of foregoing invention, that is, Shu Duanzi and user's terminal, the shape that slightly is in the shape of the letter V that enlarges with front end interval each other separately is by integration.
Should constitute if adopt, along omiting perpendicular to the direction of flange part periphery under the quilt state that sets, user's terminal also can be along slightly being set perpendicular to the direction of flange part periphery at Shu Duanzi.Interval between Shu Duanzi and the user's terminal can not narrow down, and when Shu Duanzi carries out winding operation, can make approaching user's terminal can not become obstacle.
If adopt words of the present invention, in the time of on coiling being wound in a halved tie terminal and winding the line, can make from the outstanding laterally aerial wiring part of flange part to be difficult for forming with parts.
Fig. 1 is the sketch map of the antenna assembly that relates to of example of the present invention.
Fig. 2 is the end view that the coiling in the presentation graphs 1 constitutes with parts.
Fig. 3 is the sketch map of the terminal board among Fig. 1.
Description of drawings
Fig. 4 is the ideograph of coiling method for winding that is used for the antenna assembly of key diagram 1.
Fig. 5 is used for explaining that antenna assembly reel with respect to Fig. 1 is by the ideograph antenna assembly of ever-larger diameters, the coiling method for winding.
Fig. 6 is the front view of the terminal board in the antenna assembly of comparative example.
Fig. 7 is the illustration intention of the antenna assembly of halved tie terminal the same side of being equipped on larger diameter flange portion.
Fig. 8 be coiling larger diameter flange portion and the reel of using parts as in the variation of elliptical shape, a halved tie terminal sets the key diagram of direction.
Fig. 9 is that Shu Duanzi that expression is electrically connected mutually is equipped on structure under the situation on the different flange parts, terminal board with user's terminal and sets the profile of state.
Figure 10 is the key diagram of the method for winding kind of the coiling in the antenna assembly under the prior art.
Symbol description
1 antenna assembly
Parts are used in 2 coilings
5 terminal boards
4 coilings
10 reel
12 minor diameter flange parts (flange part)
13 larger diameter flange portions (flange part)
21 user's terminals
22 bundle terminals
Embodiment
Below, with reference to accompanying drawing the antenna assembly that example of the present invention relates to is described.
Fig. 1 is the sketch map of the antenna assembly 1 that relates to of example of the present invention.Fig. 1 (A) is the front view of antenna assembly 1, and Fig. 1 (B) is the end view of antenna assembly 1, and Fig. 1 (C) is the upward view of antenna assembly 1.Antenna assembly 1 is installed on printed circuit board (PCB) etc. with this bottom surface.
This antenna assembly 1 is, is used in the antenna assembly 1 on the keyless access system of vehicles such as automobile.Particularly, be loaded on the RCU (remotecontrol unit) of keyless access system in this antenna assembly 1 quilt.
Antenna assembly 1 is provided with: the coiling that the employing non-magnetic part forms the coil holder shape is with parts 2, and containment vessel 3 is wound in coiling with the coiling on the parts 24, and the pair of end daughter board 5 that is wound with the two ends of coiling 4.
Fig. 2 is that coiling in the presentation graphs 1 is with the end view of the formation of parts 2.Coiling is provided with the reel 10 of cylindrical shape with parts 2.Be provided with in the heart in the reel 10, be through to through hole 11 bottom surface, oblong shape from the end face of reel 10.
In the square end portion in the axial both ends of reel 10 (being the end of upside among Fig. 2), be formed with minor diameter flange part 12 as flange part.Minor diameter flange part 12 is diameter discoid greater than reel 10.Minor diameter flange part 12 is outstanding laterally from reel 10.
On the opposing party end in the axial both ends of reel 10 (being the end of downside among Fig. 2), be formed with larger diameter flange portion 13 as flange part.Larger diameter flange portion 13 forms diameter discoid greater than minor diameter flange part 12.Larger diameter flange portion 13 is outstanding laterally from reel 10.In addition, larger diameter flange portion 13 is provided with notch 14.Through this notch 14, the section of larger diameter flange portion 13 slightly is the D word shape.
Minor diameter flange part 12 and larger diameter flange portion 13, slightly be mutually be equipped on abreast reel 10 about.Larger diameter flange portion 13 comprises the position that forms notch 14, and is outstanding laterally with respect to minor diameter flange part 12.
The coiling that is made up of these reel 10, minor diameter flange part 12 and larger diameter flange portion 13 is formed by whole through resin material being carried out casting mold be shaped with parts 2.Coiling is with the profile of parts 2, and its diameter is about 10 millimeters~20 millimeters, thickness and is about 1 millimeter~3 millimeters.
Containment vessel 3 is the parts that stable on heating plastic material formed disc-shape.The diameter of containment vessel 3 is than the little circle of the diameter of larger diameter flange portion 13 and greater than the diameter of minor diameter flange part 12.Containment vessel 3 overlapping being adhered on the minor diameter flange part 12 are so that its center is consistent with the center of parts 2 with coiling.
Fig. 3 is the sketch map of the terminal board 5 among Fig. 1.Fig. 3 (A) is the front view of terminal board 5, and Fig. 3 (B) is the end view of terminal board 5.In Fig. 3, be represented by dotted lines edge with respect to the larger diameter flange portion 13 of terminal board 5.
Terminal board 5 is provided with user's terminal 21 and Shu Duanzi 22.User's terminal 21 was welded on the printed circuit board (PCB) in last times such as antenna assembly 1 being installed on printed circuit board (PCB).Shu Duanzi 22 is the parts that twine and fix the end of coiling 4.User's terminal 21 and Shu Duanzi 22 rectangular shapeds, be the rectilinear form that does not have projection on the side of terminal.The user's terminal 21 of rectangular shape and the Shu Duanzi 22 of rectangular shape are connected through link 23 at bottom end side, to form the configuration of the shape that slightly is in the shape of the letter V of front interval expansion each other separately.On the position of the bottom end side of link 23 and user's terminal 21, be provided with a plurality of through holes 24.
By the terminal board 5 that user's terminal 21, Shu Duanzi 22 and link 23 constitute, be that the metal sheet of the terminal etc. through being used in electronic device utilizes press molding to carry out stamping-out and by integrally formed.The thickness of terminal board 5 is about 0.1 millimeter~1 millimeter.Shown in the end view of Fig. 3 (B), terminal board 5 slightly is flat writing board shape, but the leading section of Shu Duanzi 22 is bent with parts 2 lateral bendings to coiling a little.Thus, antenna assembly 1 is being installed on last times such as printed circuit board (PCB), the front end of Shu Duanzi 22 leaves (floating) from the surface of printed circuit board (PCB) a little.
As shown in Figure 1, pair of end daughter board 5 is equipped in the larger diameter flange portion 13 of coiling with parts 2.One halved tie terminal 22 is equipped on the opposition side of larger diameter flange portion 13.A pair of user's terminal 21 is equipped on the opposition side of larger diameter flange portion 13.That is to say that in order to make a halved tie terminal 22 be arranged on the straight line with reel 10 and a pair of user's terminal 21 to be arranged on the straight line with reel 10, pair of end daughter board 5 is equipped on reel 10 is held on the position of middle opposition side.
In addition; Pair of end daughter board 5 is on the position of its opposition side; With a halved tie terminal 22 and a pair of user's terminal 21 towards along slightly perpendicular to the direction of reel 10 outer peripheral faces of larger diameter flange portion 13 and cylindrical shape (vertical direction, or according to the direction of the direction that can obtain effect same; Be with the direction shown in the chain-dotted line among Fig. 1) attitude, promptly with towards along being the attitude of the direction of extending radially from the coiling of circle with the center of parts 2 and being set.
In addition; Because being connected to, the user's terminal 21 of rectangular shape and the Shu Duanzi 22 of rectangular shape form the configuration of the shape that slightly is in the shape of the letter V of front interval expansion each other separately; Therefore; Shu Duanzi 22 towards along slightly perpendicular to the direction of larger diameter flange portion 13 peripheries by under the state that sets, user's terminal 21 also can be towards along slightly being set perpendicular to the direction of larger diameter flange portion 13 peripheries.Interval between Shu Duanzi 22 and the user's terminal 21 can not narrow down, and is easy to the winding work of the coiling of Shu Duanzi 22.Interval between Shu Duanzi 22 and the user's terminal 21 can not narrow down, and when Shu Duanzi 22 carries out winding operation, can make approaching user's terminal 21 can not become obstacle.
Pair of end daughter board 5 for example as long as will wind the line when being shaped through the resin casting mold with parts 2, is equipped on the flange part that winds the line with parts 2 and gets final product through in the finishing die scope, inlaying shaping.Pair of end daughter board 5 gets into through hole 24 interior being fixed in through resin and winds the line with on the parts 2.Inlay shaping through utilization pair of end daughter board 5 is equipped on coiling with on the parts 2; Add the too thin flat plate shape of bending (simple shape) that is shaped as not of terminal board; Therefore with respect to larger diameter flange portion 13, can accurately pair of end daughter board 5 be equipped on above-mentioned desirable attitude and the position.
Coiling 4 is that section is the enamelled wire of toroidal (circle wire shaped) or tetragonal shape (flat pattern).The thickness of coiling 4 is as long as for example be 0.03 millimeter~0.5 millimeter.Coiling 4 is wound on the reel 10.The both ends of coiling 4 are being twined on the basis that coat of paint is peeled off and are being welded on the halved tie terminal 22.
Fig. 4 is the ideograph of method for winding that is used for antenna assembly 1 coiling 4 of key diagram 1.Fig. 4 (A) is, coiling 4 at first is wound on the Shu Duanzi 22 of figure upside, then counterclockwise to be wound in ideograph under the coiling situation on the Shu Duanzi 22 that is wound in the figure downside on the reel 10, at last, antenna assembly 1.Fig. 4 (B) is, coiling 4 at first is wound on the Shu Duanzi 22 of figure upside, then is wound in ideograph under the coiling situation on the Shu Duanzi 22 that is wound in the figure downside on the reel 10, at last, antenna assembly 1 in a clockwise direction.Like this, in the antenna assembly 1 of Fig. 1, can be with respect to reel 10 with two kinds of directions coilings coiling 4.
Specifically; Coiling 4 will be through winding the line after the Shu Duanzi that is wound in the figure upside 22 with parts 2 fixing (clamping) on rotary body; And 4 apply tensile stress to winding the line on one side with this state, making on one side winds the line is rotated with parts 2 and rotary body, and is wound on the reel 10.In addition, coiling 4 be wound in coiling with parts 2 after, on one side 4 apply tensile stress to winding the line, one side is twined and is welded on the Shu Duanzi 22 of figure downside.
Like this, on one side through on one side 4 applying tensile stress and be wound on the reel 10 winding the line, on one side perhaps 4 apply tensile stress and be wound on the Shu Duanzi 22 winding the line on one side, coiling 4 can loosely not be wound on a reel 10 and the halved tie terminal 22.Coiling 4 is wound on the reel 10 with the state of queuing.Coiling 4 is wound in coiling with on the parts 2 with the desirable number of turn.Coiling 4 is wound in the larger diameter flange portion 13 and the gap between the containment vessel 3 of coiling with parts 2 with the desirable number of turn shown in Fig. 1 (B).
In addition, shown in Fig. 3 (B), the front end of Shu Duanzi 22 is bent with parts 2 lateral bendings to coiling.The front end of Shu Duanzi 22 left (floating) from the surface of printed circuit board (PCB) a little in last times such as antenna assembly 1 being installed on printed circuit board (PCB).Thereby, being welded under the state on the leading section of Shu Duanzi 22 in coiling 4, when being installed on antenna assembly 1 on the printed circuit board (PCB), user's terminal 21 can not float from the surface of printed circuit board (PCB).
In addition, a halved tie terminal 22 is equipped on the opposition side in larger diameter flange portion 13.One halved tie terminal 22 is equipped on, with reel 10 be benchmark depart from 180 the degree the position that becomes a straight line on (in larger diameter flange portion 13, becoming the position of opposition side).In addition, a halved tie terminal 22 is on the position of its opposition side, with towards along slightly being set perpendicular to the attitude of the direction of larger diameter flange portion 13 and reel 10 outer peripheral faces.
Therefore, if while apply tensile stress and will wind the line and 4 be wound on a halved tie terminal 22 and the reel 10, coiling 4 is wound in the root portion (from the outstanding root portion of larger diameter flange portion 13) of a halved tie terminal 22.As shown in Figure 4, coiling 4 and coiling 4 irrespectively are wound in the root portion (from the outstanding root portion of larger diameter flange portion 13) of a halved tie terminal 22 for the coiling direction of reel 10.
In addition, as shown in Figure 5, even coiling 4 under the big situation of the diameter of reel 10, also is wound in the root portion (from the outstanding root portion of larger diameter flange portion 13) of a halved tie terminal 22.Fig. 5 is used for explaining that antenna assembly 1 reel 10 with respect to Fig. 1 is by the ideograph of the method for winding antenna assembly 1 of ever-larger diameters, coiling 4.
Consequently; In the antenna assembly 1 of this example one, coiling 4 and the diameter for the coiling direction of the coiling 4 of reel 10 or reel 10 irrespectively are wound in the root portion (from the outstanding root portion of larger diameter flange portion 13) of a halved tie terminal 22.In coiling 4, can not exist with for the diameter of the coiling direction of reel 10 or reel 10 irrespectively, drawing the position and finishing the situation that forms aerial wiring part on the position of drawing of side in the beginning side of coiling 4.
Fig. 6 is the front view of the terminal board 31 in the antenna assembly 1 of comparative example.The terminal board 31 of this comparative example is provided with, and is formed with the Shu Duanzi 33 of a pair of jut 32 on the user's terminal 21 of rectangular shape and the side of rectangular shape.And user's terminal 21 is connected, slightly is parallel configuration to form through link 23 with Shu Duanzi 33.In Fig. 6, be represented by dotted lines edge with respect to the larger diameter flange portion 13 of the terminal board 31 of comparative example.The terminal board 31 of comparative example is positioned along the neighboring of larger diameter flange portion 13 like a pair of jut 32, and is equipped in the larger diameter flange portion 13.
In the terminal board 31 of the comparative example of this Fig. 6,4 be wound in 33 last times of Shu Duanzi will winding the line, coiling 4 is hung on a pair of jut 32.Coiling 4 can be from the front of a pair of jut 32 beam-deflection terminals 33.Therefore, coiling 4 is wound in respect to a pair of jut root portion 32 insides, a halved tie terminal 33 (from the outstanding root portion of larger diameter flange portion 13).In coiling 4, be not easy with for the diameter of the coiling direction of reel 10 or reel 10 irrespectively, drawing the position and finishing drawing of side and form aerial wiring part on the position in the beginning side of coiling 4.
But the terminal board 31 of the comparative example of Fig. 6 has high requirement as the positional precision with respect to the edge of larger diameter flange portion 13.Thereby in order 4 to hang over the root portion that makes coiling 4 be wound in a halved tie terminal 33 on a pair of jut 32 (from the outstanding root portion of larger diameter flange portion 13) through winding the line, a pair of jut 32 must be equipped on the neighboring adjoining position with larger diameter flange portion 13 accurately.If by being set, coiling 4 can be wrapped in respect to the root portion of a halved tie terminal 33 part near front a pair of jut 32 away from the neighboring of larger diameter flange portion 13.Might form aerial wiring part in the coiling 4.Therefore, in the terminal board 31 of the comparative example of this Fig. 6, pretty troublesome for the neighboring of larger diameter flange portion 13 to bit manipulation.Be difficult to be equipped in the larger diameter flange portion 13 with the terminal board 31 of sufficient precision with comparative example through inlaying shaping.
With respect to this; As this example; Under just Shu Duanzi 22 being formed rectangular shape (rectilinear form) and will winding the line 4 situation about being wound on the Shu Duanzi 22 of (rectilinear form) of this rectangular shape; Even Shu Duanzi 22 with respect to the not high situation of the positional precision at the edge of larger diameter flange portion 13 under, the root portion that coiling 4 also is wound in a halved tie terminal 22 securely (from the outstanding root portion of larger diameter flange portion 13).Coiling 4 can beam-deflection terminal 22 front and twined.In the Shu Duanzi 22 of the rectangular shape of this example, the positional precision as with respect to the neighboring of larger diameter flange portion 13 does not require the high position precision.
As stated, if adopt this example, the pair of end daughter board 5 that is provided with user's terminal 21 and Shu Duanzi 22 is equipped in the larger diameter flange portion 13.This halved tie terminal 22; On the position of the opposition side in the middle of ground is held on reel 10 as being arranged on the straight line with reel 10, with towards along slightly perpendicular to the direction of larger diameter flange portion 13 and reel 10 outer peripheral faces, promptly towards being set along being the direction and the quilt that extend radially with the center of parts 2 from coiling.
Therefore, on one side coiling 4 when applying tension force and be wound in a halved tie terminal 22, be wound in the root portion (root portion of giving prominence to from larger diameter flange portion 13) of a halved tie terminal 22 after being stretched through tension force.Coiling 4 and coiling 4 irrespectively are wound in the root portion (from the outstanding root portion of larger diameter flange portion 13) of a halved tie terminal 22 for the coiling direction of reel 10 etc.Therefore, can not form outstanding laterally aerial wiring part in the coiling 4 from the neighboring of larger diameter flange portion 13.Drawing the position and finishing drawing on the position of side of the beginning side of coiling 4 can not form aerial wiring part.
In addition; In the antenna assembly 1 under prior art; As illustrated in the problem to be solved by this invention part, in the middle of a halved tie terminal 22 is held on reel 10 and be equipped under the locational situation of relative opposition side, the possibility that forms aerial wiring part is high.
Consequently; In the antenna assembly 1 of this example; Be applied in vibration or heat etc. even be used in the keyless access system etc. of vehicle, the position of drawing of drawing the position and finishing side of the beginning side of coiling 4 can be not times without number bump with the edge of flange part yet.Coiling 4 is difficult for broken string.In addition, even the position of drawing of drawing the position and finishing side of 4 the beginning side of will not winding the line forms the twisted wire structure, or do not utilize bonding agent to fix, coiling 4 also is difficult for broken string.
In addition, the antenna assembly 1 of this example, 4 the broken string of drawing the position of need not being used to prevent to wind the line, twisted wire operation or bonding process etc., therefore can not produce the increase of the process number that causes because of these operations or the problem that cost improves.The antenna assembly 1 of this example can be through with the same process number of other coil parts that adopt coiling 4 and became original formation.
In addition, in this example, user's terminal 21 of Shu Duanzi 22 and the device 1 that is used to fix up an aerial wire is one to one by integration.In addition, a halved tie terminal 22 is equipped in the larger diameter flange portion 13 with a pair of user's terminal 21 jointly.
Under the situation on the same flange part that will be equipped on larger diameter flange portion 13 grades with a halved tie terminal 22 of user's terminal 21 integrations, antenna assembly is installed on printed circuit board (PCB) etc. with a side that is equipped with this halved tie terminal 22.When mounted, a halved tie terminal 22 and be wound in the both ends of the coiling 4 on the Shu Duanzi, easily and the miscellaneous part of printed circuit board (PCB) etc. disturb.Therefore, in general, must make a halved tie terminal 22 grades crooked, more to leave with respect to a pair of user's terminal 21 from printed circuit board (PCB) etc. at next halved tie terminal 22 of installment state.In addition, waiting situation about bumping with larger diameter flange portion 13 grades in order to reduce coiling 4 because of vibration, is good with a crooked halved tie terminal 22 significantly.
With respect to this, in this example, coiling 4 is wound in the root of Shu Duanzi 22, does not form aerial wiring part.Need be for the possibility that reduces broken string crooked significantly halved tie terminal 22 etc.One halved tie terminal, 22 grades are as long as bend to the degree that interference takes place the miscellaneous part of difficult and printed circuit board (PCB) etc. slightly.Therefore, can accurately a halved tie terminal 22 and a pair of user's terminal 21 be positioned, and can easily be equipped on larger diameter flange portion 13 etc. through when the resin casting mold is shaped, inlaying shaping.
Above example, though be the example of the example that suits of the present invention, the present invention is not limited thereto, and in the scope that does not break away from main idea of the present invention, can carry out various distortion or change.
In above-mentioned example, a halved tie terminal 22 is equipped on the opposition side of larger diameter flange portion 13.Other for example, a halved tie terminal 22 also can be equipped on the same side of larger diameter flange portion 13 or minor diameter flange part 12.
Fig. 7 is the illustration intention of the antenna assembly 1 of a halved tie terminal 22 the same side of being equipped on larger diameter flange portion 13.Even in the antenna assembly 1 of this variation, a halved tie terminal 22 also towards along slightly perpendicular to the direction of larger diameter flange portion 13 and reel 10 outer peripheral faces, promptly towards being set along being the direction and the quilt that extend radially with the center of parts 2 from coiling.Then; Through forming the attitude that sets of a this halved tie terminal 22; Shown in Fig. 7 (A), even reeled with counter clockwise direction, shown in Fig. 7 (B) with respect to reel 10 coilings 4; Even reeled in a clockwise direction with respect to reel 10 coilings 4, drawing the position and finishing drawing on the position of side of the beginning side of coiling 4 can not form aerial wiring part yet.4 be wound on the halved tie terminal 22 through applying to wind the line behind the tension force, can not form aerial wiring part.
In above-mentioned example, a halved tie terminal 22 all towards along slightly perpendicular to the direction of larger diameter flange portion 13 and reel 10 outer peripheral faces, promptly towards being set along being the direction and the quilt that extend radially with the center of parts 2 from coiling.Other for example, an only side the Shu Duanzi in also can a halved tie terminal 22, towards along slightly perpendicular to the direction of larger diameter flange portion 13 and reel 10 outer peripheral faces, promptly towards being set along being the direction and the quilt that extend radially with the center of parts 2 from coiling.
In above-mentioned example, coiling forms the disc-shape that is provided with notch 14 with the larger diameter flange portion 13 of parts 2, and reel 10 forms cylindrical shape.Other for example, coiling is with the larger diameter flange portion 13 and the reel 10 of parts 2, also can form the so slightly cylindrical shape of elliptical shape or oval shape, slightly be disc-shape.In addition, also can be the shape of a side in larger diameter flange portion 13 and the reel 10, and the opposing party be a shape of from residue, selecting for from toroidal, elliptical shape and oval shape, selecting.
Even the coiling in these variation is with the shape of parts 2; For example uses the larger diameter flange portion 13 of parts 2 and reel 10 such for the situation of elliptical shape in Fig. 8 illustrated coiling, as long as a halved tie terminal 22 is towards quilt is set perpendicular to the direction of larger diameter flange portion 13 and reel 10 peripheries along omiting.Thus, coiling 4 on one side is wound in 22 last times of a halved tie terminal applying tension force, is stretched through tension force, and is wound in the root portion (root portion of giving prominence to from larger diameter flange portion 13) of a halved tie terminal 22.Coiling 4 and coiling 4 coiling directions for reel 10 irrespectively are wound on the root portion of a halved tie terminal 22 (from the outstanding root portion of larger diameter flange portion 13).Fig. 8 is that coiling uses the larger diameter flange portion 13 of parts 2 and reel 10 to be the key diagram that sets direction in the variation of elliptical shape, a halved tie terminal 22.
In above-mentioned example, a halved tie terminal 22 and a pair of user's terminal 21 are equipped in the larger diameter flange portion 13 jointly.Other for example, also can a halved tie terminal 22 and a pair of user's terminal 21 at least one terminal be equipped on the side's in larger diameter flange portion 13 and the minor diameter flange part 12 the flange part, and remaining terminal is equipped on the opposing party's the flange part.
Fig. 9 be the Shu Duanzi 22 that is electrically connected mutually of expression and user's terminal 21 be equipped on different flange parts situation under, the structure of terminal board 5 and set the profile of state.In this profile, Shu Duanzi 22 is equipped on the minor diameter flange part 12 of figure upside, and user's terminal 21 is equipped in the larger diameter flange portion 13 of figure downside.User's terminal 21 is bent, and forms same plane with the bottom surface of the larger diameter flange portion 13 of downside.In addition, Shu Duanzi 22 passes through link 23 by integration in coiling with the inside of parts 2 with user's terminal 21.
In above-mentioned example, the Shu Duanzi 22 of terminal board 5 is bent with parts 2 lateral bendings to coiling.Other for example, user's terminal 21 of terminal board 5 also can be to coiling with the bending of the opposition side of parts 2.In addition, the Shu Duanzi 22 of terminal board 5 is bent with parts 2 lateral bendings to coiling, and user's terminal 21 also can with the opposition side bending of parts 2 to coiling.
In above-mentioned example, pair of end daughter board 5 (a halved tie terminal 22 and a pair of user's terminal 21) through adopting resins to carry out inlaying shaping when casting mold is shaped with parts 2 will winding the line, and is fixed in the larger diameter flange portion 13.Thus, pair of end daughter board 5 (a halved tie terminal 22 and a pair of user's terminal 21) is located accurately and is equipped in larger diameter flange portion 13 etc.With the state of Shu Duanzi 22 integrations under, be shaped through carrying out the resin casting mold, can guarantee the terminal position precision of user's terminal 21 as surface mounting assembly.Other for example, pair of end daughter board 5 (a halved tie terminal 22 and a pair of user's terminal 21) also can be pasted in the larger diameter flange portion 13 or minor diameter flange part 12 that is shaped by casting mold through bonding agent etc.
In above-mentioned example, coiling 4 is wound in the nonmagnetic coiling that is made up of resin material with on the parts 2.Other for example; Through in winding the line, being formed centrally through hole with parts 2; In this through hole, dispose; On the magnetic core of the cross shape that the magnetic material by ferrite etc. constitutes, reel two coilings and with a side as the X axle with coiling, the opposing party as the parts of Y axle with coiling, and will be wound in coiling 4 on the reel 10 as the Z axle with coiling, thereby formation triaxial antennas device also can.In addition, also can in the through hole of coiling, dispose other electronic devices such as capacitor, switch with parts 2 centers.And then for example, coiling 4 also can be wound on magnetic material is formed on the magnetic core that slightly is the coil holder shape and constitutes, and replaces coiling with parts 2 with this.At this moment, pair of end daughter board 5 (a halved tie terminal 22 and a pair of user's terminal 21) is for example as long as be fixed on the magnetic core through bonding agent etc.
The antenna assembly 1 of above-mentioned example is the antenna assembly on the keyless access system that is used in the vehicles such as automobile.Other for example; Antenna assembly 1 also can be used as, be used in antenna assembly on the anti-theft locking system of engine (immobilizer) of vehicle, be arranged at for the switching of key etc. house etc. antenna assembly, be used in when engine start or the antenna assembly on the monitor system of notice tire pressure etc. and be used in portable instrument or the antenna assembly of Wave timepiece etc. etc. and utilizing during driving.
Utilize possibility on the industry
The present invention is fit to be used in, in keyless access system of vehicle etc. on the employed antenna assembly.

Claims (5)

1. an antenna assembly is characterized in that,
Be provided with: have in the reel of slightly cylindrical shape and at least one square end portion in the axial both ends of said reel portion outstanding laterally from said reel portion and parts are used in the coiling flange part that set,
The halved tie terminal that quilt is set from above-mentioned flange part is outstanding laterally in the above-mentioned flange part of at least one, and
Two ends are wound in the coiling on the above-mentioned halved tie terminal;
An above-mentioned halved tie terminal is towards along being the direction of extending radially from above-mentioned coiling with the center of parts and being set; And,
Be equipped with the above-mentioned flange part of above-mentioned Shu Duanzi, slightly be disc-shape;
The direction that sets of at least one side's in the above-mentioned halved tie terminal Shu Duanzi is, along what set with respect to the slightly vertical direction of the periphery of the above-mentioned flange part that slightly is disc-shape.
2. antenna assembly as claimed in claim 1 is characterized in that, a said halved tie terminal, with said reel portion on the position of the opposition side of intermediate space, along slightly being set perpendicular to the radial direction of the above-mentioned flange part periphery that slightly is disc-shape.
3. antenna assembly as claimed in claim 1 is characterized in that, a said halved tie terminal, with a pair of user's terminal that is used to this antenna assembly is installed one to one by integration, and be equipped on the same above-mentioned flange part.
4. antenna assembly as claimed in claim 3 is characterized in that, by the said Shu Duanzi of integration and user's terminal, the shaping of inlaying through when above-mentioned coiling is carried out the shaping of resin casting mold with parts is equipped on above-mentioned coiling with on the parts.
5. antenna assembly as claimed in claim 3 is characterized in that, said Shu Duanzi and user's terminal, and the shape that slightly is in the shape of the letter V that enlarges with the interval each other of front end separately is by integration.
CN2007101487630A 2006-09-28 2007-09-11 Antenna device Active CN101154499B (en)

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