CN101134341A - Cloth device and previous cloth device and method thereof - Google Patents
Cloth device and previous cloth device and method thereof Download PDFInfo
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- CN101134341A CN101134341A CNA2007101225017A CN200710122501A CN101134341A CN 101134341 A CN101134341 A CN 101134341A CN A2007101225017 A CNA2007101225017 A CN A2007101225017A CN 200710122501 A CN200710122501 A CN 200710122501A CN 101134341 A CN101134341 A CN 101134341A
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- distribution device
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- filler body
- plate washer
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Abstract
The present invention relates to one material distributing mechanism, one material pre-distributing mechanism and one material pre-distributing process. The material distributing mechanism has one integral main body made of honeycombed aluminum plate and including one border and one grating, and one steel sheet adhered to the bottom of the main body; and possesses high smoothness, light weight and easy replacement. The material pre-distributing mechanism includes one pre-stuffing body and one separating baffle. The material pre-distributing process includes: filling the powder material into the pre-stuffing body, drawing out the separating baffle for powder material to fall into the material distributing mechanism, conveying the powder material into the press with the material distributing mechanism while repositioning the separating baffle, filling the powder material into the pre-stuffing body and so on. The present invention has raised production efficiency.
Description
Technical field
The present invention relates to the distribution device that uses in a kind of Ceramic Tiles manufacture process and, belong to the Ceramic Tiles manufacturing technology based on the pre-distribution device and the method for this distribution device.
Background technology
Existing ceramic tile production process mainly comprises: earlier to the powder that holds on the powder carrier according to the patterned arrangement full brick face of design, and then draw the powder that holds powder carrier and drive on it and deliver to the framed place of press together, mould by the framed structure of floating, with hold powder carrier and on powder cover, suppress, finish cloth, shaping work that ceramic tile is produced; Hold powder carrier then and come back to original position continuation layout powder.Because therefore powder micro mist or particle that normally diameter is very little, hold on the powder carrier if directly powder is placed, be pulled when mobile when holding powder carrier, powder on it can relatively move, and influences the distribution density of full brick flour material, and also can cause the distortion of pattern.Therefore, also be provided with grid on the powder carrier holding usually in the prior art, as shown in Figure 1, grid 90 places and holds on the powder carrier 70, by hopper 80 powder is arranged in each subregion of grid 90.Because the subregion area of grid 90 is less, makes relatively moving of powder become not obvious, has reduced the influence of density unevenness and pattern deformation.
The defective of prior art is: existing grid adopts corrosion resistant plate or iron plate to be welded usually.For example, the key base material that is used to make securing member is welded.Because the principle of welding procedure is at high temperature scolder or metal material itself to be melted, thereby different parts are linked together.This welding procedure is easy to destroy the relative position between each parts, thereby is difficult to guarantee the flatness of the grid that is welded; And owing to adopt the weight of grid of stainless steel or iron plate material very big, when the area of grid is very big, its middle part since gravity effect meeting occur sinking, thereby also can destroy the flatness of grid, and then influence the cloth effect of powder.In addition, in the production process of whole Ceramic Tiles, grid is to need the often parts of replacing, because the weight of the grid of employing stainless steel or iron plate material is very big, has therefore increased the operation easier and the workload of work.
In addition, in the filler process, could begin filler, so increase and need grade to entertain time that powder carrier returns, thereby influence the efficient of filler owing to have only when holding powder carrier and get back to initial position.
Summary of the invention
The problem to be solved in the present invention is: a kind of distribution device that is used for cloth with better flatness is provided.
In order to address the above problem, one embodiment of the present of invention have provided a kind of distribution device, comprising: by the integrally manufactured main part that forms of honeycomb aluminium sheet, described main part comprises the frame that is enclosed to form the closed area, be provided with grizzly bar in the described main part, the region separation that described frame enclosed is become a plurality of fill areas; In the bottom of described main part, along described grizzly bar edge and frame edge also be pasted with steel disc, the base plane of described steel disc and described main part is perpendicular.
By distribution device of the present invention, because its main part forms by the honeycomb aluminium sheet is integrally manufactured, and steel disc is to adopt bonding method to be fixed on the main part, therefore whole manufacturing process does not need the step of welding, thereby the apparatus structure of having avoided producing when welding is out of shape, and has guaranteed the flatness of distribution device.In addition, the honeycomb aluminium sheet is compared with existing corrosion resistant plate or iron plate, and weight alleviates greatly, is subjected to gravity effect little, even the very big middle part notch distortion down that also can not take place of area; And alleviating of weight also is convenient to change in the production process of Ceramic Tiles, thereby greatly reduces working strength of workers, also improved production efficiency.
Another problem that the present invention will solve is: the efficient that improves filler.
In order to address the above problem, an alternative embodiment of the invention has provided a kind of pre-distribution device, comprise arbitrary distribution device of the present invention, wherein, the top of the main part of described distribution device also is provided with pre-filler body, also is provided with the separation plate washer between described main part and the described pre-filler body.
In order to address the above problem, another embodiment of the present invention has provided a kind of pre-distributing method, pre-distribution device of the present invention is placed on holds on the powder carrier, comprises then:
Powder is filled in advance in the pre-filler body of described pre-distribution device;
The separation plate washer of described pre-distribution device is extracted out, the powder of pre-filling is dropped in the distribution device below the pre-filler body;
Described distribution device is delivered to powder in the press under the drive of holding powder carrier, simultaneously, described separation plate washer is resetted, and continues pre-filling powder in described pre-filler body;
When described distribution device is got back to described pre-filler body position, more described separation plate washer is extracted out, make the powder of pre-filling fall into described distribution device.
By pre-filler device of the present invention and method, owing to powder is delivered in the process of press at distribution device, still can in pre-filler body, carry out pre-filling powder, be that feeding process and pre-filler process can be carried out simultaneously, and do not need to carry out filler again after distribution device returns by the time, therefore, the stand-by period when having reduced filler greatly, improved production efficiency.
Below by drawings and Examples, technical scheme of the present invention is described in further detail.
Description of drawings
Fig. 1 is the schematic diagram of existing employing grid cloth;
Fig. 2 is the embodiment of the invention 1 a described distribution device structural representation;
Fig. 3 A-3D is the shape example schematic of the fill area of the embodiment of the invention 1 described distribution device;
Fig. 4 is the embodiment of the invention 2 described pre-distribution device structural representations;
Fig. 5 is the flow chart of the embodiment of the invention 2 described pre-distributing methods;
Fig. 6 A is the schematic diagram of the step 101 of the embodiment of the invention 2 described pre-distributing methods;
Fig. 6 B is the schematic diagram of the step 102 of the embodiment of the invention 2 described pre-distributing methods;
Fig. 6 C is another schematic diagram of the step 102 of the embodiment of the invention 2 described pre-distributing methods;
Fig. 6 D is the schematic diagram of the step 103 of the embodiment of the invention 2 described pre-distributing methods;
The specific embodiment
Embodiment 1
Present embodiment provides a kind of distribution device 10, comprise as shown in Figure 2: by the integrally manufactured main part that forms 11 of honeycomb aluminium sheet, main part 11 comprises the frame 1101 that is enclosed to form the closed area, be provided with grizzly bar 1102 in the main part 11, the region separation that frame 1101 is enclosed becomes a plurality of fill areas; In the bottom of main part 11, along grizzly bar 1102 edges and frame 1101 edges also be pasted with steel disc 12, steel disc 12 is perpendicular with the base plane of main part 11.
Wherein, corresponding shape can be arranged to according to the needs of Ceramic Tiles decorative pattern in the fill area that is separated into by grizzly bar 1102.Shown in Fig. 3 A～Fig. 3 D, fill area shown in Fig. 3 A is randomly shaped, and fill area shown in Fig. 3 B is a rhombus, and fill area shown in Fig. 3 C is square, and fill area shown in Fig. 3 D is a triangle.
Because main part 11 forms by the honeycomb aluminium sheet is integrally manufactured, in order to guarantee its firmness, the thickness of grizzly bar should be set to 1 centimetre at least.Unsuitable directly filling powder when grizzly bar is thicker, therefore along grizzly bar 1102 edges and frame 1101 edges also be pasted with steel disc 12, the thickness of steel disc 12 can be 0.8～2 centimetre.Be placed on flatness when holding on the powder carrier in order further to improve distribution device 10, can the height that stick on 12 steel discs on the different grizzly bars 1102 is identical.
By the described device of present embodiment, because device main body portion forms by the honeycomb aluminium sheet is integrally manufactured, and steel disc is to adopt bonding method to be fixed on the main part, therefore whole manufacturing process does not need the step of welding, thereby the apparatus structure of having avoided producing when welding is out of shape, and has guaranteed the flatness of distribution device.In addition, the honeycomb aluminium sheet is compared with existing corrosion resistant plate or iron plate, and weight alleviates greatly, is subjected to gravity effect little, even the very big middle part notch distortion down that also can not take place of area; And alleviating of weight also is convenient to change in the production process of Ceramic Tiles, thereby greatly reduces working strength of workers, also improved production efficiency.
Embodiment 2
Present embodiment provides a kind of pre-distribution device 20 of Application Example 1 described distribution device 10, as shown in Figure 4, comprise distribution device 10, top at the main part 1101 of distribution device 10 also is provided with pre-filler body 40, also is provided with between the main part 1101 of distribution device 10 and the pre-filler body 40 and separates plate washer 30.Wherein, pre-filler body 40 can adopt existing grid, also can adopt the corresponding framework of shape with the framework 1101 of distribution device 10.
Present embodiment also provides a kind of pre-distributing method based on pre-distribution device 20, pre-distribution device 20 is placed on holds on the powder carrier 70 in advance, when the beginning filler, as shown in Figure 5, comprises that step is as follows:
As shown in Figure 6A, can pass through moving of hopper 80, pre-filler body 40 is filled up.Arrow among the figure is represented the moving direction of hopper 80.
Arrow among the figure is represented the moving direction of distribution device 10 and the moving direction of hopper 80 respectively.Need to prove that herein direction shown in the arrow does not constitute the restriction to technical scheme only for illustrating, as long as can finish the cloth process, it also is possible that distribution device 10 or hopper 80 adopt other moving direction.
By the described apparatus and method of present embodiment, owing to powder is delivered in the process of press at distribution device 10, still in pre-filler body, carry out pre-filling powder, be that feeding process and pre-filler process can be carried out simultaneously, and do not need to carry out filler again after distribution device returns by the time, therefore, the stand-by period when having reduced filler greatly, improved production efficiency.
It should be noted that at last: above embodiment only in order to technical scheme of the present invention to be described, is not intended to limit; Although with reference to previous embodiment the present invention is had been described in detail, those of ordinary skill in the art is to be understood that: it still can be made amendment to the technical scheme that aforementioned each embodiment put down in writing, and perhaps part technical characterictic wherein is equal to replacement; And these modifications or replacement do not make the essence of appropriate technical solution break away from the spirit and scope of various embodiments of the present invention technical scheme.
Claims (8)
1. distribution device is characterized in that comprising:
By the integrally manufactured main part that forms of honeycomb aluminium sheet, described main part comprises the frame that is enclosed to form the closed area, is provided with grizzly bar in the described main part, and the region separation that described frame enclosed is become a plurality of fill areas; In the bottom of described main part, along described grizzly bar edge and frame edge also be pasted with steel disc, the base plane of described steel disc and described main part is perpendicular.
2. distribution device according to claim 1 is characterized in that: the thickness of described grizzly bar is at least 1 centimetre.
3. distribution device according to claim 1 is characterized in that: the thickness of described steel disc is 0.8～2 centimetre.
4. distribution device according to claim 1 is characterized in that: the height that sticks on the described steel disc on the different grizzly bars is identical.
5. according to the described arbitrary distribution device of claim 1-4, it is characterized in that: described fill area is randomly shaped, rhombus, square or triangle.
6. a pre-distribution device comprises the described arbitrary distribution device of claim 1-5, and it is characterized in that: the top of the main part of described distribution device also is provided with pre-filler body, also is provided with the separation plate washer between described main part and the described pre-filler body.
7. pre-distribution device according to claim 6 is characterized in that: described separation plate washer has can be to the branch body structure of a plurality of directions extractions.
8. pre-distributing method is placed on claim 6 or 7 described pre-distribution devices and holds on the powder carrier, it is characterized in that comprising:
Powder is filled in advance in the pre-filler body of described pre-distribution device;
The separation plate washer of described pre-distribution device is extracted out, the powder of pre-filling is dropped in the distribution device below the pre-filler body;
Described distribution device is delivered to powder in the press under the drive of holding powder carrier, simultaneously, described separation plate washer is resetted, and continues pre-filling powder in described pre-filler body;
When described distribution device is got back to described pre-filler body position, more described separation plate washer is extracted out, make the powder of pre-filling fall into described distribution device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2007101225017A CN100572017C (en) | 2007-09-26 | 2007-09-26 | Distribution device and pre-distribution device and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2007101225017A CN100572017C (en) | 2007-09-26 | 2007-09-26 | Distribution device and pre-distribution device and method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101134341A true CN101134341A (en) | 2008-03-05 |
| CN100572017C CN100572017C (en) | 2009-12-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2007101225017A Expired - Fee Related CN100572017C (en) | 2007-09-26 | 2007-09-26 | Distribution device and pre-distribution device and method |
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| Country | Link |
|---|---|
| CN (1) | CN100572017C (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108208928A (en) * | 2018-02-26 | 2018-06-29 | 福州幻科机电科技有限公司 | A kind of active carbon quantitative bucket array apparatus in cigarette active carbon filter production |
-
2007
- 2007-09-26 CN CNB2007101225017A patent/CN100572017C/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108208928A (en) * | 2018-02-26 | 2018-06-29 | 福州幻科机电科技有限公司 | A kind of active carbon quantitative bucket array apparatus in cigarette active carbon filter production |
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| Publication number | Publication date |
|---|---|
| CN100572017C (en) | 2009-12-23 |
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| C06 | Publication | ||
| PB01 | Publication | ||
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| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: GUANGDONG KEDA CLEAN ENERGY CO., LTD. Free format text: FORMER NAME: GUANGDONG KEDA ELECTROMECHANICAL CO., LTD. |
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| CP03 | Change of name, title or address |
Address after: 528313 Guangdong City, Shunde province Chencun Town, industrial park, long Ring Road West Town, No. 1 Patentee after: KEDA CLEAN ENERGY CO., LTD. Address before: 528313, Foshan, Guangdong province Shunde District Chencun Town Long Industrial Park Patentee before: Guangdong Keda Electromechanical Co., Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20091223 Termination date: 20160926 |