CN101126427A - Friction plate, and its uses, production process and dedicated mould - Google Patents

Friction plate, and its uses, production process and dedicated mould Download PDF

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Publication number
CN101126427A
CN101126427A CNA2007101218954A CN200710121895A CN101126427A CN 101126427 A CN101126427 A CN 101126427A CN A2007101218954 A CNA2007101218954 A CN A2007101218954A CN 200710121895 A CN200710121895 A CN 200710121895A CN 101126427 A CN101126427 A CN 101126427A
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China
Prior art keywords
friction plate
seaming chuck
shares
movable
mould
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CN100513820C (en
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周建华
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BEIJING RAILWAY STAR FORTUNE HIGH-TECH CO., LTD.
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BEIJING QIUZHIYI DATA Co Ltd
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Abstract

The execution mode of the invention provides a friction plate and the application technology, production technology and the special mold; the friction plate includes a glass cloth and a wearing course, the ingredients and content of the wearing course are as follows: 15-30 shares of polyamide resin; 1.5-3 shares of mica ferric oxide; 4-8 copper fiber; 10-17 shares of plumbago; 1-5 shares of friction powder; 1.5-3 shares of magnesia; 1-4 shares of petroleum coke; 13-30 shares of meerschaum; 0.1-2 shares of stearic acid; 2-15 shares of silicon ashes; 1-12 shares of short glass fiber; 2-12 shares of supramoly and 1-10 shares of natural cellulose fiber. The execution mode of the invention further provides an application technology, production technology and the special mold of the friction plate. The friction plate has the advantages of wear-resistant, fatigue-resistant, and corrosion-resistant, and when in use, the special mold can reduce the manufacturing cost of the friction plate.

Description

Friction plate and application thereof, production technology and specialized mould
Technical field
The present invention relates to a kind of friction plate and application thereof, production technology and specialized mould, relate in particular to a kind of friction plate and application, production technology and specialized mould of locomotive shock mitigation system.
Background technique
Friction plate is high-tech railway vehicle accessory, is used for the shock mitigation system of railway high speed heavy-duty vehicle, and in order to satisfy the requirement of speed-raising back to the vehicle damping system, the Ministry of Railways proposes to adopt the vitals of polymer composite friction plate as shock mitigation system.
The main prescription of wearing layer is chrysotile asbestos fibre or sepiolite fibre or the pre-oxidized fibers of 35%-45% in the friction plate of the polymer composite that uses in the existing railway system, 1%-8% copper fiber or Steel Fibre; 17%-23% phenolic resin or cashew nut oil modified alkyd resin or nitrile rubber modified phenolic resin; 6%-13% molybdenum disulfide; 8%-15% graphite, above-mentioned percentage all is weight percentage, and the weight percentage sum of each component is 100%; With above-mentioned raw material according to weight percentage weighing and burden, mixing; With polyimide resin and N, the dinethylformamide solvent is prepared into rubber cement after mixing according to the ratio of 1kg: 1.5L; Alkali-free glass cloth is soaked in the rubber cement, dry immediately, cutting moulding behind the resin content 20%-40% formation glass cloth on the every square meter glass cloth in oven dry back; The raw material that mix and the glass cloth of cutting moulding are put into thermoforming mould compression moulding, be cured afterwards, polish, form friction plate after the post-processed such as boring, blaze knowledge.
In realizing process of the present invention, the inventor finds above-mentioned friction plate, and there are the following problems:
Because the material property in the friction plate in the wearing layer is excellent inadequately, so friction plate friction factor height of making, easy to wear, simultaneously fatigue resistance, corrosion resistance, damping performance are all poor, simultaneously the surperficial easy-rupturing of friction plate, fall piece, these shortcomings have seriously influenced the working life of friction plate.
Summary of the invention
The present invention is according to above-mentioned technical problem, embodiment of the present invention provides a kind of friction plate and application, production technology and specialized mould, the specific embodiment of the invention improves the performances such as wear-resistant, fatigue resistance, corrosion resistance, vibration damping, damping property of friction plate by the prescription of adjusting friction plate, also adjusted the friction factor of friction plate simultaneously.
For achieving the above object, the specific embodiment of the invention provides a kind of friction plate, comprises glass cloth and wearing layer, and component and weight percentage that described wearing layer comprises are as follows:
Polyimide resin 15-30 part;
Micaceous iron oxide 1.5-3 part;
Copper fiber 4-8 part;
Graphite 10-17 part;
Friction powder 1-5 part;
Magnesium oxide 1.5-3 part;
Petroleum coke 1-4 part;
Sepiolite 13-30 part;
Stearic acid 0.1-2 part;
Wollastonite 2-15 part;
Staple glass fibre 1-12 part;
Molybdenum disulfide 2-12 part;
Native cellulose fibre 1-10 part.
The specific embodiment of the invention also provides a kind of production technology of friction plate, comprises following steps:
With the wearing layer raw material fully mix, drying makes high-abrasive material;
In temperature is 190 ℃-250 ℃, and pressure is glass cloth and the 180g-300g high-abrasive material of putting into the 16-30 layer in the mould of 15-25Mpa successively, compression moulding after exhaust 6-15 time and pressurize 20-60 minute;
Friction plate after the moulding is put into special-purpose curing oven after being cured 3-8 hour under 180 ℃ of-230 ℃ of temperature, form friction plate.
The specific embodiment of the invention is providing a kind of specialized mould of friction plate, described mould comprises die cavity, outer die body, fixedly seaming chuck and base plate, described fixedly seaming chuck can cooperate the compacting friction plate with the film chamber, it is characterized in that, described mould also comprises a plurality of movable push-down heads and a plurality of movable seaming chuck, described movable seaming chuck and movable push-down head can move in die cavity and can cooperate with fixing seaming chuck suppresses friction plate, described movable seaming chuck, movable push-down head, fixedly seaming chuck and base plate from top to bottom or to close be fixing seaming chuck in position from left to right, movable push-down head, movable seaming chuck, movable push-down head, base plate.
The specific embodiment of the invention is providing a kind of application of friction plate, and described friction plate is applied to the shock mitigation system of locomotive.
By the above-mentioned technological scheme that provides as can be seen, the specific embodiment of the invention improves the performances such as wear-resistant, fatigue resistance, corrosion resistance, vibration damping, damping property of friction plate by the prescription of adjusting friction plate, also adjusted the friction factor of friction plate simultaneously.
Description of drawings
Fig. 1 is the structural representation of the described specialized mould of the specific embodiment of the invention.
Embodiment
The specific embodiment of the invention improves the performances such as wear-resistant, fatigue resistance, corrosion resistance, vibration damping, damping property of friction plate by the prescription of adjusting friction plate, also adjusted the friction factor of friction plate simultaneously.Below will be by the detailed explanation the present invention of specific embodiment, in the following description, unless stated otherwise outside, all percentages are the percentage of weight.
Embodiment 1: embodiment of the present invention provides a kind of friction plate, comprises glass cloth and wearing layer, and component and weight percentage that its wearing layer comprises are as follows: polyimide resin 15-30 part; Micaceous iron oxide 1.5-3 part; Copper fiber 4-8 part; Graphite 10-17 part; Friction powder 1-5 part; Magnesium oxide 1.5-3 part; Petroleum coke 1-4 part; Sepiolite 13-30 part; Stearic acid 0.1-2 part; Silicon ash 2-15 part; Staple glass fibre 1-12 part; Molybdenum disulfide 2-12 part; Native cellulose fibre 1-10 part.
By evidence, the friction plate that the employing above-mentioned raw materials is made has wear-resistant, low abrasion, friction factor is suitable, it is good to have good fatigue resistance, corrosion resistance, vibration damping height, damping property, has impact resistance preferably, good weatherability, can be used for the big environment of temperature variation for a long time, it is wide to be fit to very much China region, the environmental quality that regional disparity is big.Also solved the problem of falling piece, fracture of friction plate simultaneously.
Can obtain friction plate with content in the table 1 in the present embodiment 1
Table 1
Unit: part
Component Embodiment 11 Embodiment 12 Embodiment 13 Embodiment 14 Embodiment 15 Embodiment 16
Polyimide resin 15 18 21 24 26 30
Micaceous iron oxide 3 2.5 2.3 1.8 1.6 1.5
The copper fiber 4.4 5 5.4 6.5 7 8
Graphite 16 15 13.7 12 11.5 10
The friction powder 5 4.5 3 2.5 1.8 1
Magnesium oxide 1.5 2 2.1 2.5 2.8 3
Petroleum coke 4 3.5 3 2.2 1.5 1
Sepiolite 26 23 21.5 20 18 15
Stearic acid 0.1 0.5 1 1.5 1.8 2
The silicon ash 2 5 7 9 12 14.5
Staple glass fibre 12 9 7 6 4 1
Molybdenum disulfide 2 4 7 8 10 12
Native cellulose fibre 9 8 6 4 2 1
Embodiment 2: the specific embodiment of the invention also provides the production technology of the friction plate among a kind of embodiment of preparation 1, and the raw material of friction plate can take by weighing by the raw material proportion among the embodiment 1 in the present embodiment, and the production technology of present embodiment comprises following steps:
With the wearing layer raw material fully mix, drying makes high-abrasive material; Glass cloth and 180g-300g high-abrasive material, in exhaust 6-15 time and compression moulding after pressurize 20-60 minute;
Friction plate after the moulding is put into special-purpose curing oven after being cured 3-8 hour under 180 ℃ of-230 ℃ of temperature, form friction plate.
In actual production, finish can also be cured friction plate after the above-mentioned steps, polish, post-processed such as boring, blaze knowledge.Make that the performance of friction plate is more outstanding.
Embodiment 3: as shown in Figure 1, the specific embodiment of the present invention also provides a kind of specialized mould of friction plate, this mould comprises die cavity 2, outer die body 10, fixedly seaming chuck 1 and base plate 11, fixedly seaming chuck 1 cooperates the compacting friction plate with film chamber 2, this mould also comprises a plurality of movable push-down heads 7 and at least one movable seaming chuck 3, movable seaming chuck 3 and movable push-down head 7 can move die cavity 2 in and cooperate with fixing seaming chuck 1 and to suppress friction plate, movable seaming chuck, movable push-down head, fixedly seaming chuck and base plate from top to bottom or to close be fixing seaming chuck in position from left to right, movable push-down head, movable seaming chuck, movable push-down head, base plate.Because this mould is provided with a plurality of movable push-down heads 7, so just can suppress a plurality of friction plates simultaneously aborning, has improved the manufacturing efficiency of friction plate greatly.
Above-mentioned movable seaming chuck 3 and movable push-down head 7 can move in die cavity 1 and can move up and down or move left and right in die cavity 1 for movable seaming chuck 3 and movable push-down head 7, its mode that moves depends on the position relation of movable seaming chuck 3 and movable push-down head 7, closing as the position of movable seaming chuck 3 and movable push-down head 7 is that movable seaming chuck 3 is last, movable push-down head 7 is following, then for moving up and down, closing as the position of movable seaming chuck 3 and movable push-down head 7 is that movable seaming chuck 3 is on a left side, movable push-down head 7 then is a move left and right on the right side.
Die cavity 2 is spliced by a plurality of films chamber piece 8, and die cavity 2 and outer film body 10 are detachable.This removably can be bolt connection or other dismountable fixedly connected mode.Because the die cavity 2 in the described mould of present embodiment is detachable, so when die cavity 2 serious wear, only need to change die cavity 2 and need not to change outer film body 10, so just prolonged the time of mould use, reduced the cost of production of friction plate.
The specialized mould of the application of the invention embodiment has improved the manufacturing efficiency of friction plate, has prolonged the time that mould uses, and has reduced the cost of production of friction plate.
The specific embodiment of the invention also provides a kind of application of friction plate, and friction plate is applied to the shock mitigation system of locomotive.
In sum, friction plate that the specific embodiment of the invention provided and application thereof, production technology and specialized mould, can improve the performance such as wear-resistant, fatigue resistance, corrosion resistance, vibration damping, damping property of friction plate, also adjust the friction factor of friction plate simultaneously; Improve the manufacturing efficiency of friction plate, improved the service time of mould, reduced the cost of production of friction plate.
The above; only be the preferable embodiment of the present invention; but protection scope of the present invention is not limited thereto; anyly be familiar with those skilled in the art in the technical scope that the embodiment of the invention discloses; the variation that can expect easily or replacement all should be encompassed within protection scope of the present invention.Therefore, protection scope of the present invention should be as the criterion with the protection domain of claim.

Claims (6)

1. a friction plate comprises glass cloth and wearing layer, it is characterized in that, the component that described wearing layer comprises is as follows:
Polyimide resin 15-30 part;
Micaceous iron oxide 1.5-3 part;
Copper fiber 4-8 part;
Graphite 10-17 part;
Friction powder 1-5 part;
Magnesium oxide 1.5-3 part;
Petroleum coke 1-4 part;
Sepiolite 13-30 part;
Stearic acid 0.1-2 part;
Silicon ash 2-15 part;
Staple glass fibre 1-12 part;
Molybdenum disulfide 2-12 part;
Native cellulose fibre 1-10 part.
2. the production technology of a friction plate as claimed in claim 1 is characterized in that, comprises following steps:
With the wearing layer raw material fully mix, drying makes high-abrasive material;
In temperature is 190 ℃-250 ℃, and pressure is glass cloth and the 180g-300g high-abrasive material of putting into the 16-30 layer in the mould of 15-25Mpa successively, compression moulding after exhaust 6-15 time and pressurize 20-60 minute;
Friction plate after the moulding is put into special-purpose curing oven after being cured 3-8 hour under 180 ℃ of-230 ℃ of temperature, form friction plate.
3. method as claimed in claim 2 is characterized in that, described method also comprise to friction plate polish, boring, blaze knows.
4. the specialized mould of a friction plate as claimed in claim 1, described mould comprises die cavity, outer die body, fixedly seaming chuck and base plate, described fixedly seaming chuck cooperates the compacting friction plate with the film chamber, it is characterized in that, described mould also comprises a plurality of movable push-down heads and at least one movable seaming chuck, described movable seaming chuck and movable push-down head move in die cavity and cooperate with fixing seaming chuck suppresses friction plate, described movable seaming chuck, movable push-down head, fixedly seaming chuck and base plate from top to bottom or to close be fixing seaming chuck in position from left to right, movable push-down head, movable seaming chuck, movable push-down head, base plate.
5. mould as claimed in claim 4 is characterized in that, described die cavity is spliced by a plurality of films chamber piece, and described die cavity is detachable with outer film body.
6. the application of a friction plate as claimed in claim 1 is characterized in that, described friction plate is applied to the shock mitigation system of locomotive.
CNB2007101218954A 2007-09-17 2007-09-17 Friction plate, and its uses, production process and dedicated mould Active CN100513820C (en)

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Application Number Priority Date Filing Date Title
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CN100513820C CN100513820C (en) 2009-07-15

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101718321B (en) * 2009-12-04 2012-05-09 北京瑞斯福科技有限公司 Brake shoe production method, brake shoe, friction piece and applications thereof
CN102617871A (en) * 2012-04-01 2012-08-01 北京瑞斯福科技有限公司 Method for preparing macromolecular composite friction material
CN103911118A (en) * 2014-04-01 2014-07-09 南京航空航天大学 Polyimide friction material for rotary ultrasonic motor and preparation method of polyimide friction material
CN112981171A (en) * 2021-03-16 2021-06-18 郑州轻工业大学 Copper-based powder metallurgy friction material containing mixed graphite and preparation method

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101718321B (en) * 2009-12-04 2012-05-09 北京瑞斯福科技有限公司 Brake shoe production method, brake shoe, friction piece and applications thereof
CN102617871A (en) * 2012-04-01 2012-08-01 北京瑞斯福科技有限公司 Method for preparing macromolecular composite friction material
CN102617871B (en) * 2012-04-01 2014-03-26 北京瑞斯福高新科技股份有限公司 Method for preparing macromolecular composite friction material
CN103911118A (en) * 2014-04-01 2014-07-09 南京航空航天大学 Polyimide friction material for rotary ultrasonic motor and preparation method of polyimide friction material
CN112981171A (en) * 2021-03-16 2021-06-18 郑州轻工业大学 Copper-based powder metallurgy friction material containing mixed graphite and preparation method
CN112981171B (en) * 2021-03-16 2022-06-17 郑州轻工业大学 Copper-based powder metallurgy friction material containing mixed graphite and preparation method

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