CN101125467B - Full-automatic flat-press flat-die cutting machine - Google Patents
Full-automatic flat-press flat-die cutting machine Download PDFInfo
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- CN101125467B CN101125467B CN2007101236670A CN200710123667A CN101125467B CN 101125467 B CN101125467 B CN 101125467B CN 2007101236670 A CN2007101236670 A CN 2007101236670A CN 200710123667 A CN200710123667 A CN 200710123667A CN 101125467 B CN101125467 B CN 101125467B
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Abstract
The invention relates to a completely automatic flat pressing flat die cutting machine, which comprises a machine frame, and a material feeding assembly, a compound assembly, a die cutting assembly, a material receiving assembly and an electric control module all of which are arranged on the machine frame, wherein, the die cutting assembly comprises a die frame and a pressing machine, and the die frame comprises an upper striking plate, a die cutting knife and a lower striking plate. The bottom of the lower striking plate is positioned around the circumstance of the die cutting knife and is also provided with at least two isometry positioning plates with the same height. The isometry positioning plates is connected with the upper striking plate in a dismountable way. The electric controlling module is able to coordinate the coordination among all assemblies so as to achieve the automatic operation of the whole die cutting machine. At the same time, the bottom of the upper striking plate is provided with the isometry positioning plates so as to avoid the problem that the lower layer of materials are cut off due to the striking distance change of the striking head for the pressing machine. The invention also protects the die cutting knife from being collided by the lower striking plate so as to achieve the effect on accurately controlling the depth of die cutting operation. When various products are processed, only the isometry positioning block is needed to be selected without readjusting the device while the use is very convenient.
Description
Technical field
The present invention relates to die-cutting machine, more particularly, relate to a kind of full-automatic flat clamp die-cutting machine.
Background technology
Along with the development of society and improving constantly of people's living standard, the consumer except the inherent quality that requires commodity, also has higher requirement for the packing of commodity when the free choice of goods.This had wherein both comprised commodity packaging decoration designing requirement, had also comprised the requirement to packing post-press finishing quality.
Cross cutting impression process technology is applicable to the Surface Machining of all kinds of printed matters, and the decoration processing on surface such as the carton of especially various class, carton, trade mark, the art work also is simultaneously one of important means that realizes package design.The processing of cross cutting impression not only plays an important role to the final mass and the effect of packing, can improve the artistic effect of printed matter simultaneously to a great extent, has become the important means of printed matter increment and sales promotion.Therefore, the cross cutting indentation more and more is subjected to people's favor, and the scope of use is also more and more wider.
Traditional manual flat-press flat-die cutting machine owing to need manual feeding, rewinding, make the speed of service slow, can't continuous operation, thereby reduced production efficiency; Mould-cutting precision is low simultaneously, needs the long adjustment time before production; The operational danger height need carry out professional training to operating personnel in addition.
In order to enhance productivity, improve the automaticity of whole cross cutting indentation process, the flat-press flat-die cutting machine of interlock has appearred in the prior art, generally include charging assembly, rewinding assembly, compound assembly, cross cutting assembly and electronic control module.Wherein, the cross cutting assembly is a pith of die-cutting machine, directly have influence on the quality of final products, generally include mould bases and forcing press, described mould bases comprises punching up and down, wherein goes up punching and is installed on the press ram, die-cutting rule is fixed on the punching below, die-cutting rule is along with the drift on the forcing press slides up and down, exactly punching press be placed on down on the punching and continuously stepping treat finish cross cutting on the die cut material.
In cross cutting processing, often two-layer or multilayer material need be met and carry out cross cutting together, and only top one or more layers other layers of material cut-out then need not needed to cut off, as packings such as label subsides, trade marks.If punch stroke is excessive, cause subsurface material to be cut off easily; If but punch stroke is not enough, then cause upper layer of material not to be cut off easily.Therefore, the cross cutting degree of depth of controlling die-cutting rule exactly seems very important, otherwise just is easy to have influence on the quality of packaging product, has reduced yield rate.
Summary of the invention
The technical problem to be solved in the present invention is, the unmanageable defective of the cross cutting degree of depth at the flat-press flat-die cutting machine of prior art exists provides a kind of full-automatic flat-press flat-die cutting machine that can accurately control the cross cutting degree of depth of die-cutting rule.
The technical solution adopted for the present invention to solve the technical problems is: construct a kind of full-automatic flat-press flat-die cutting machine, comprise frame and be arranged on the strip that the two or more charging assemblies that are used for compound material is provided, the charging assembly is sent on the frame roll the back forms the compound assembly of composite, the material with compound assembly after compound carries out cross cutting cross cutting assembly, with the rewinding assembly of the strip harvest material webs behind the cross cutting assembly cross cutting, coordinate the electronic control module of above-mentioned each assembly work compound, so that strip is cut the assembly cross cutting when suspending in the stepping process; Described cross cutting assembly comprises mould bases and forcing press, described mould bases comprises the last punching that is fixed on the press ram, is installed in the die-cutting rule of punching below, is used to place the following punching for the treatment of die cut material, comprise that also being evenly distributed on the punching below is positioned at die-cutting rule at least two contour limited block, described contour limited block and last punching releasable connections that highly equate all around.
In full-automatic flat-press flat-die cutting machine of the present invention, described contour limited block is four, is separately positioned on four angles of punching.
In full-automatic flat-press flat-die cutting machine of the present invention, described going up between punching and the press ram also is provided with pressing plate, is provided with elastic rubber fitting between described pressing plate and the last punching, and this elastic rubber fitting carries pressing plate and the next preset pressure of upper punch strip when mounted.
In full-automatic flat-press flat-die cutting machine of the present invention, described charging assembly comprises and is fixed on the blowing inflatable axle that is used to place the material volume on the frame and provides the magnetic powder brake of braking moment to blowing inflatable axle that the braking moment of described magnetic powder brake is by electric control module controls.
In full-automatic flat-press flat-die cutting machine of the present invention, described rewinding assembly comprises the rewinding inflatable axle of the volume of the material harvest material behind the cross cutting assembly cross cutting, is set in rewinding inflatable shaft end and provides the belt wheel of driving torque and the variable-frequency motor that is rotated by electric control module controls and driving pulley to rewinding inflatable axle.
In full-automatic flat-press flat-die cutting machine of the present invention, be provided with magnetic powder cluth between described belt wheel and the rewinding inflatable axle, described magnetic powder cluth is by the clutch between electric control module controls belt wheel and the rewinding inflatable axle.
In full-automatic flat-press flat-die cutting machine of the present invention, described compound assembly comprises upper glue roller, following smooth roll and servomotor, smooth roll rotates under the driven by servomotor, following smooth roll rotates by the gear set drive upper glue roller that the end is provided with again, and the multiple material of sending into from the charging assembly is rolled compound when passing between upper glue roller and the following smooth roll.
In full-automatic flat-press flat-die cutting machine of the present invention, also comprise the pressure regulating device of regulating gap between upper glue roller and the following smooth roll, be used to regulate the pressure of each material compound tense.
Implement full-automatic flat-press flat-die cutting machine of the present invention, have following beneficial effect: charging assembly, compound assembly, cross cutting assembly and rewinding assembly are under the coordination control of electronic control module, make strip when the inactive state of stepping, be cut, realize the automatic job of whole die-cutting machine, need not manual operations.Because the cross cutting assembly is provided with at least two highly equal contour locating pieces below last punching, cause the cut problem of subsurface material in the time of can avoiding changing because of the press ram stroke; When the blade height of die-cutting rule has than small drop, can guarantee that blade can not touch down punching simultaneously, avoid die-cutting rule to damage.When the processing different product, as long as select the contour locating piece of coupling for use, need not to debug again, use more convenient.
Further, owing between last punching and pressing plate, be provided with elastic rubber fitting, and when this elastic rubber fitting of installation, regulate the spacing between punching and the pressing plate, make this elastic rubber fitting can carry certain preset pressure.The press ram band die-cutting rule strip on the punching under being positioned at and is carried out punching press, when die-cutting rule has just begun to contact the strip surface, it is less that drift passes to the pressure of die-cutting rule, when this pressure during less than the preset pressure of elastic rubber fitting, the stamping press that elastic rubber fitting directly produces forcing press passes to die-cutting rule, makes die-cutting rule to cut off to be positioned at top one or more layers material of the strip on the punching down; Along with the stroke increase of drift, die-cutting rule also increases the pressure of strip thereupon; When this pressure during greater than the preset pressure of elastic rubber fitting, elastic rubber fitting begins to take place deformation, and absorbed the pressure that drift passes to die-cutting rule, along with further increasing of punch stroke, elastic rubber fitting has absorbed the major part that increases in the pressure, make die-cutting rule change less to the pressure of strip, thereby guaranteed that further die-cutting rule can not cut off or stay irrecoverable cut channel with following one or more layers material of strip, guaranteed the cross cutting degree of depth realization accurately control of die-cutting machine further, guaranteed the quality of product die-cutting rule.
The invention will be further described below in conjunction with drawings and Examples.
Description of drawings
Fig. 1 is the front view of full-automatic flat clamp die-cutting machine preferred embodiment of the present invention;
Fig. 2 is the left view of Fig. 1;
Fig. 3 is the charging assembly part stereogram of full-automatic flat clamp die-cutting machine preferred embodiment of the present invention;
Fig. 4 is the charging assembly part front view of full-automatic flat clamp die-cutting machine preferred embodiment of the present invention;
Fig. 5 is the three-dimensional explosive view of the cross cutting assembly of full-automatic flat clamp die-cutting machine preferred embodiment of the present invention;
Fig. 6 is the rewinding assembly part stereogram of full-automatic flat clamp die-cutting machine preferred embodiment of the present invention;
Fig. 7 is the compound assembly part front view of full-automatic flat clamp die-cutting machine preferred embodiment of the present invention;
Fig. 8 is the cross cutting assembly part front view of full-automatic flat clamp die-cutting machine preferred embodiment of the present invention;
Fig. 9 is the stereogram of Fig. 8.
The specific embodiment
As shown in Figure 1, 2, in full-automatic flat clamp die-cutting machine preferred embodiment of the present invention, comprise frame 1 and be arranged on charging assembly 10, compound assembly 20, cross cutting assembly 30, rewinding assembly 40 and electronic control module 50 on the frame 1.Wherein, the framework that frame 1 can be made up of section bar, each assembly is installed on the framework, and also available sheet metal component 2 coatings in frame 1 surface make it specious.Charging assembly 10, compound assembly 20, cross cutting assembly 30 and rewinding assembly 40 can be successively set on according to mode from left to right on the frame 1, the top that electronic control module 50 can be arranged on frame 1 is used to coordinate the work compound of above-mentioned each assembly, makes strip be cut assembly 30 cross cuttings in stepping time-out process; Charging assembly 10 is mainly used in provides major ingredient, bed material and auxiliary material; Compound assembly 20 is mainly used in each strip that charging assembly 10 is sent into and rolls and be compounded to form compound strip; Rewinding assembly 40 is mainly used in compound strip harvest finished product material volume and drives whole strip stepping; Cross cutting assembly 30 is mainly used in and in the time out section in strip stepping process compound strip is carried out cross cutting and form the finished product strip.
Shown in Fig. 3,4, the charging assembly 10 of full-automatic flat clamp die-cutting machine preferred embodiment of the present invention is divided into main discharge mechanism 11, bed material discharge mechanism 12 and auxiliary discharge mechanism 13, wherein, main discharge mechanism 11 is arranged on the top-left position of frame 1, auxiliary discharge mechanism 13 is arranged on the position, lower-left of frame 1, and bed material discharge mechanism 12 is provided with in the middle of main discharge mechanism 11 and the auxiliary discharge mechanism 13, rolls so that various material material volume enters compound assembly 20 after can arranging in order.Each discharge mechanism includes blowing inflatable axle 14 and magnetic powder brake 15, and wherein blowing inflatable axle 14 is two, is separately positioned on the both sides, front and back of frame 1, so that material is when rolling into, this blowing inflatable axle 14 just in time can withstand on material volume two ends.Magnetic powder brake 15 is arranged on the end that a blowing inflatable axle 14 is positioned at frame 1 outside, also can magnetic powder brake 15 be set simultaneously in the outer end of two blowing inflatable axles 14, to guarantee on the strip uniform tension in order everywhere.When strip during toward compound assembly 20 chargings, magnetic powder brake 15 produces braking moment by electronic control module 50 controls to blowing inflatable axle 14, provide stable tension during along with the descending variation of material volume, to guarantee that the tension force that each material strip obtains when entering compound assembly 20 is constant.
Shown in Fig. 5,6, the rewinding assembly 40 of full-automatic flat clamp die-cutting machine preferred embodiment of the present invention is divided into receiving mechanism 41 and following receiving mechanism 42, wherein, last receiving mechanism 41 is arranged on the upper-right position of frame 1, be mainly used in and pack up the waste material strip that cross cutting finishes and forms, be rolled into waste material material volume; Following receiving mechanism 42 is arranged on the position, bottom right of frame 1, is mainly used in to pack up the finished product strip that tacit agreement finishes and forms, and is rolled into finished product material volume.Include rewinding inflatable axle 43, driven pulley 44, magnetic powder cluth 45, variable-frequency motor 46 in each receiving mechanism.Wherein, rewinding inflatable axle 43 is similarly two, is separately positioned on the both sides, front and back of frame 1, so that can put into the centre of material volume, this rewinding inflatable axle 43 just in time can withstand on material volume two ends.Driven pulley 44 is set in an end that is positioned at frame 1 outside on the rewinding inflatable axle 43 by magnetic powder cluth 45, and the output shaft of variable-frequency motor 46 is provided with driving pulley 47, and this driving pulley 47 can drive driven pulley 44 by belt and rotate.The work of electronic control module 50 control variable-frequency motors 46 and magnetic powder cluth 45, during die-cutting machine work, variable-frequency motor 46 continues to rotate, and drives driven pulley 44 by driving pulley 47 and rotates; When electronic control module 50 control magnetic powder cluths 45 closed, driven pulley passed to rewinding inflatable axle 43 with driving torque, and rewinding inflatable axle 43 rotates and drags strip and moves; When electronic control module 50 control magnetic powder cluths 45 broke away from, rewinding inflatable axle 43 was motionless, and strip temporarily stops to move, and 30 pairs of strips of cross cutting assembly this moment carry out cross cutting.Periodically changes by electronic control module 50 control magnetic powder cluths 45, makes whole strip periodically move forward, promptly realize stepping, and guarantee cross cutting assembly 30 have time enough that strip is carried out cross cutting after strip just mobile.
As shown in Figure 7, the compound assembly 20 of full-automatic flat clamp die-cutting machine preferred embodiment of the present invention comprises upper glue roller 21 and following smooth roll 22, the two ends of upper glue roller 21 and following smooth roll 22 are rotated respectively and are arranged on the frame 1, and its end is provided with the gear train of intermeshing rubber roll gear 23 and 24 formation of smooth roll gear, and servomotor is fixed on the frame 1 and its output shaft is provided with motor gear 25 and smooth roll gears engaged.Electronic control module 50 control motor steppings are rotated, and the period of change of the magnetic powder cluth 45 in its stepping period and the rewinding assembly 40 adapts, so that stop the eve of coiled strip at rewinding inflatable axle 43, servomotor control upper glue roller 21 and following smooth roll 22 in this compound assembly 20 stop operating, thereby the strip between compound assembly 20 and rewinding assembly 40 forms reasonable tension, is convenient to carry out cross cutting.A side that enters at compound assembly 20 material loading bands is provided with transition axis 26, and the corresponding transition axis 26 of every kind of material strip can be set, and it is reasonable to make that each strip enters compound preceding intersecting angle, thereby obtains tension force preferably; Equally, the side that strip is sent on compound assembly 20 also can be provided with transition axis 26, is used for the compound strip that compound back produces is led, and makes compound strip lead to cross cutting assembly 30.
In compound assembly 20, also be provided with pressure regulating device 60, be used to adjust the gap between upper glue roller 21 and the following smooth roll 22, so that, adjust composite pressure at different materials according to when producing different products.This pressure regulating device 60 comprises the slide block 61 that is arranged on upper glue roller 21 two ends, slide block 61 can slide up and down on frame 1, the upper end of slip 61 is provided with an adjusting pressuring knob 62, the lower end is provided with back-moving spring 63, by adjusting the position of adjusting pressuring knob 62 up and down, make slide block 61 drive upper glue roller 21 and move up and down, thus the distance between change upper glue roller 21 and the following smooth roll 22.The end of the following smooth roll 22 that this pressure regulating device 60 also can be provided with.
Shown in Fig. 8,9, the cross cutting assembly 30 of full-automatic flat clamp die-cutting machine preferred embodiment of the present invention comprises mould bases and the forcing press that is arranged on the frame 1, and described mould bases comprises pressing plate 311, last punching 312, die-cutting rule 313, following punching 321 and slide unit 322.Wherein, pressing plate 311 is fixed on the press ram 324 and moves up and down thereupon; The described punching 312 of going up is installed in pressing plate 311 belows, and between last punching 312 and pressing plate 311 elastic rubber fitting 314 is set, and elastic rubber fitting 314 is in the effect lower compression distortion of the preset pressure of last punching 312 and pressing plate 311 generations during installation; Die-cutting rule 313 is fixed on punching 312 belows by knife plate 315, and knife plate is fixedly mounted on punching 312 belows by wedge 316 and block 317; Slide unit 322 is fixed on the frame 1, and following punching 321 is arranged on the slide unit 322 by slide block 323, can change the position of punching 321 on slide unit 322 down by adjusting slider 323, makes that punching 321 can be over against below die-cutting rule 313 down; Locate also to be provided with four contour locating pieces 318 around below last punching 312, being positioned at knife plate, this contour locating piece 318 uses the high rigidity material to make, in drift 324 punching courses, do not produce distortion substantially, therefore can accurately control the distance between die-cutting rule 313 and the following punching 321, thereby reach accurate control the cross cutting degree of depth.Above-mentioned contour locating piece preferably be evenly distributed on die-cutting rule 313 around, preferably be arranged on four angles of punching 312.
This die-cutting machine in use, material volume with various materials is placed on the corresponding feeding mechanism earlier, and will pass the upper glue roller 21 of compound assembly 20 and the gap between the following smooth roll 22 after transition axis 26 guiding of strip end by compound assembly 20, carry out the cross cutting debugging to cross cutting assembly 30 again, waste material strip and finished product strip end that the cross cutting debugging produces are rolled up respectively in the rewinding assembly 40 that is placed on correspondence; Obtain the rational cross cutting degree of depth by changing contour locating piece 318, and the preset pressure that can further adjust elastic rubber fitting 314 controls the effect of cross cutting, in debug process, also need debug electronic control module 50, obtain the best parameter value with control.Each parameter value can be stored after debugging finishes, when processing same product next time, only need read the corresponding parameters value and use corresponding contour locating piece to get final product, need not to carry out again complicated debugging.
Claims (8)
1. full-automatic flat-press flat-die cutting machine, comprise frame and be arranged on the strip that the two or more charging assemblies that are used for compound material is provided, the charging assembly is sent on the frame roll the back forms the compound assembly of composite, the material with compound assembly after compound carries out cross cutting cross cutting assembly, with the rewinding assembly of the strip harvest material webs behind the cross cutting assembly cross cutting, coordinate the electronic control module of above-mentioned each assembly work compound, so that strip is cut the assembly cross cutting when suspending in the stepping process; Described cross cutting assembly comprises mould bases and forcing press, it is characterized in that, described mould bases comprises the last punching that is fixed on the press ram, is installed in the die-cutting rule of punching below, is used to place the following punching for the treatment of die cut material, comprise that also being evenly distributed on the punching below is positioned at die-cutting rule at least two contour limited block, described contour limited block and last punching releasable connections that highly equate all around.
2. full-automatic flat-press flat-die cutting machine according to claim 1 is characterized in that, described contour limited block is four, is separately positioned on four angles of punching.
3. full-automatic flat-press flat-die cutting machine according to claim 2 is characterized in that, described going up between punching and the press ram also is provided with pressing plate, is provided with cushion between described pressing plate and the last punching.
4. full-automatic flat-press flat-die cutting machine according to claim 1, it is characterized in that, described charging assembly comprises and is fixed on the blowing inflatable axle that is used to place the material volume on the frame and provides the magnetic powder brake of braking moment to blowing inflatable axle that the braking moment of described magnetic powder brake is by electric control module controls.
5. full-automatic flat-press flat-die cutting machine according to claim 1, it is characterized in that described rewinding assembly comprises the rewinding inflatable axle of the volume of the material harvest material behind the cross cutting assembly cross cutting, is set in rewinding inflatable shaft end and provides the belt wheel of driving torque and the variable-frequency motor that is rotated by electric control module controls and driving pulley to rewinding inflatable axle.
6. full-automatic flat-press flat-die cutting machine according to claim 5 is characterized in that, is provided with magnetic powder cluth between described belt wheel and the rewinding inflatable axle, and described magnetic powder cluth is by the clutch between electric control module controls belt wheel and the rewinding inflatable axle.
7. full-automatic flat-press flat-die cutting machine according to claim 1, it is characterized in that, described compound assembly comprises upper glue roller, following smooth roll and servomotor, smooth roll rotates under the driven by servomotor, following smooth roll rotates by the gear set drive upper glue roller that the end is provided with again, and the multiple material of sending into from the charging assembly is rolled compound when passing between upper glue roller and the following smooth roll.
8. full-automatic flat-press flat-die cutting machine according to claim 7 is characterized in that, also comprises the pressure regulating device of regulating gap between upper glue roller and the following smooth roll, is used to regulate the pressure of each material compound tense.
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| Application Number | Priority Date | Filing Date | Title |
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| CN2007101236670A CN101125467B (en) | 2007-09-29 | 2007-09-29 | Full-automatic flat-press flat-die cutting machine |
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| CN2007101236670A CN101125467B (en) | 2007-09-29 | 2007-09-29 | Full-automatic flat-press flat-die cutting machine |
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| CN101125467B true CN101125467B (en) | 2010-09-29 |
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Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2010102510A1 (en) * | 2009-03-09 | 2010-09-16 | 瑞安市奥尔印刷包装机械有限公司 | Fully automatic platen press type creasing and cutting machine |
| CN101780723B (en) * | 2010-03-23 | 2011-07-20 | 安丘信川机械有限责任公司 | Horizontal reciprocating flat-press indentation die-cutting machine |
| CN102431062B (en) * | 2011-12-13 | 2013-03-20 | 华中科技大学 | Small-stroke precision die-cutting device adopting cam transmission |
| CN103802156B (en) * | 2012-11-06 | 2016-01-13 | 联艺机械企业有限公司 | Die-cutting machine detection method |
| CN105082621B (en) * | 2015-08-31 | 2018-07-31 | 中山市正茂机械设备有限公司 | A kind of window adhering machine die cutting and line pressing trace device |
| CN110640836B (en) * | 2019-09-11 | 2024-05-24 | 安徽太阳体育用品有限公司 | Feather shearing tool for badminton production |
| CN113319933B (en) * | 2021-06-25 | 2024-03-15 | 广东飞新达智能设备股份有限公司 | Liquid cooling pressure regulating mechanism and pressure regulating method of die cutting machine |
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Application publication date: 20080220 Assignee: Neck benefit science and technology (Shenzhen) company limited Assignor: Triumph Lead Electronic Technologe(ShenZhen) Co., Ltd. Contract record no.: 2014440020229 Denomination of invention: Full-automatic flat-press flat-die cutting machine Granted publication date: 20100929 License type: Exclusive License Record date: 20140617 |
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