Large-power supersonic transducer
Technical field
The present invention relates to the generation of general mechanical oscillation or transmit technical field, especially relate to piezo-electric effect and utilize electric energy to produce hyperacoustic mechanical vibration equipment.
Background technology
We successfully are applied to ultrasonic technology the extracts active ingredients aspect of Chinese herbal medicine, but find that in use present ultrasonic transducer still exists following several respects defective: the one, selected ultrasonic transducer is the trumpet-shaped transducer that was used to clean tank body in the past, high directivity, its one-way for a change, once adopted with polyhedron trumpet-shaped transducer was installed, though situation makes moderate progress, volume increases, and effect is still undesirable; The 2nd, do not possess performance explosion-proof, flame proof, and in the traditional Chinese medicine extraction process in order to extract different effective ingredients, again best different solvents of corresponding solubility that adopt more, these solvents all are inflammable, explosive basically, or even the medium of toxic property, so use this class transducer to exist potential safety hazard.
Summary of the invention
The objective of the invention is problem at above-mentioned prior art existence, a kind of traditional Chinese medicine extraction jar that is fit to place is provided, its radially 360 ° comprehensive can send the uniform ultrasonic wave of intensity, and can adapt to that it is inflammable accordingly, explosive, even the solvent of toxic property, the large-power supersonic transducer that can quicken the stripping extraction of effective components of Chinese medicinal.
For achieving the above object, technical scheme of the present invention is such: a kind of large-power supersonic transducer, shell is the cylindrical tube that stainless steel is made, cylindrical shell two ends is up and down lived with the flange disk seal, this cylindrical shell the latter half is outer pressure inlet, outside in the pressure inlet sheathed in pressure inlet, the lower end and the lower flange of interior pressure inlet are fixed, the upper end is sealed by the division board that is fixed in cylinder inboard wall; Form inner chamber between the inside and outside pressure inlet, in evenly distributed mode a plurality of ultrasonic wave transducer elements are installed in inner chamber, this element is the piezoelectric ceramics of ring-type, waters the seal ring epoxy resins between the piezoelectric ceramics in inner chamber, to reach piezoelectric ceramics is fixed, and with the purpose of bore seal, insulation; On the annular inside and outside wall of piezoelectric ceramics, draw two leads of positive and negative electrode respectively, this lead connects with binding post on the insulation board that is fixed in cylindrical shell the first half, the cylinder inboard wall of this part, insulation board, binding post and lead water sealingization by epoxy resin together, make it to seal with external insulation; Lead is connected with power supply by Explosion proof joint by outgoing cable.
Owing to adopted technique scheme, a kind of large-power supersonic transducer of the present invention, when being used to extract effective components of Chinese medicinal, the various liquid phases that can put into the traditional Chinese medicine extraction jar are inflammable, explosive, the liquid vehicle of poisonous and harmful solvent such as ethanol, benzinum, chloroform etc. is worked, and can radially send the uniform ultrasonic wave of intensity in 360 ° of scopes, its volume is little, the effect height; Simultaneously can be applied to the cleaning and the eliminating sludge in pipe of biochemical biological emulsification, equipment by effects such as hyperacoustic cavitation, mechanical oscillation.
Description of drawings
The present invention is further illustrated below in conjunction with drawings and Examples.
Fig. 1 is a structural representation of the present invention.
Among the figure: 1, Explosion proof joint, 2, upper flange plate, 3, cable, 4, insulation board, 5, binding post, 6, lead, 7, division board, 8, epoxy resin waters seal, 9, piezoelectric ceramics, 10, interior pressure inlet, 11, outer pressure inlet.
The specific embodiment
By shown in Figure 1, a kind of large-power supersonic transducer of the present invention, shell is the cylindrical tube that stainless steel is made, the cylindrical shell upper end connects upper flange plate 2, the lower end connects lower flange 12, and the latter half of this cylindrical shell is outer pressure inlet 11, outside sheathed interior pressure inlet 10 in the pressure inlet, the lower end and the lower flange of interior pressure inlet are fixed, and the upper end connects with the division board 7 that is fixed in cylinder inboard wall; Form inner chamber between the inside and outside pressure inlet, in inner chamber, a plurality of ultrasonic wave transducer elements are installed in evenly distributed mode, this element is the piezoelectric ceramics 9 of ring-type, the space is that epoxy resin waters seal 8 between the piezoelectric ceramics in inner chamber, this epoxy resin waters seal 8 and also division board 7 is sealed, to reach piezoelectric ceramics is fixed, and with the purpose of bore seal, insulation; On the annular inside and outside wall of piezoelectric ceramics, draw two leads 6 of positive and negative electrode respectively, this lead connects with binding post 5 on the insulation board 4 that is fixed in cylindrical shell the first half, the cylinder inboard wall of this part, insulation board 4, binding post 5 and lead 6 water seal 8 by epoxy resin together and seal, and make it to seal with external insulation; Lead 6 is connected with power supply by Explosion proof joint 1 by outgoing cable 3;
Said Explosion proof joint 1 is to be fixed on the upper flange plate, and cable 3 is drawn from the transducer top;
Said Explosion proof joint 1 is to be fixed on the barrel of cylindrical shell the first half, cable 3 from transducer side to drawing.
Large-power supersonic transducer of the present invention, in extraction during pharmaceutically active ingredient and the transducer of background technology relatively, the result is as follows:
(1), extraction rate is short, the traditional method for extracting time needed more than 1~4 hour, extraction time of the present invention only needs 10 minutes~1 hour, dna purity height, easily separated, low consumption, energy-conservation.
(2), to extract temperature low, can be controlled between 0 ℃~40 ℃, extracts under the situation that obtains best yield at low temperature, can protect the thermal sensitivity pharmaceutical compositions not cause sex change.
(3), wide adaptability, medicinal material is not subjected to composition, the restriction of molecular weight size, parameter favorable reproducibility.
(4), extract that the operation process cost is low, simple to operate, maintaining convenient, overall economic efficiency is remarkable.
(5), extract the yield height of effective ingredient, more traditional extraction method improves 50%~500%.Under the ammonia alkali condition, compared the chloroform cold-maceration and extracted in the soup of 24h and ultrasonic wave extraction different time gained, measured alkaloid result, as shown in the table.
From kuh-seng with the comparison (%) of different extraction method gained alkaloid extraction rates
The alkaloid title |
Infusion method |
Ultrasonic extraction (min) |
24h |
5 |
15 |
30 |
45 |
60 |
Sophocarpine |
0.0049 |
0.032 |
0.043 |
0.048 |
0.049 |
0.039 |
Matrine |
0.17 |
0.11 |
0.13 |
0.16 |
0.16 |
0.12 |
Sophoridine |
0.10 |
0.07 |
0.10 |
0.10 |
0.10 |
0.06 |
Oxymatrine |
0.51 |
1.03 |
1.46 |
1.49 |
1.49 |
1.39 |
N-Oxysophocarpine |
2.08 |
1.18 |
2.05 |
2.12 |
2.11 |
2.07 |
Shown by data in the table: each composition is advisable with 30~45min in the ultrasonic wave extraction kuh-seng medicinal material, has shortened extraction time widely than soaking to extract.