CN101105203A - Rolling bearing with sensor - Google Patents

Rolling bearing with sensor Download PDF

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Publication number
CN101105203A
CN101105203A CNA2007101383595A CN200710138359A CN101105203A CN 101105203 A CN101105203 A CN 101105203A CN A2007101383595 A CNA2007101383595 A CN A2007101383595A CN 200710138359 A CN200710138359 A CN 200710138359A CN 101105203 A CN101105203 A CN 101105203A
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CN
China
Prior art keywords
sensor
encoder
outer ring
holder
inner ring
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Granted
Application number
CNA2007101383595A
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Chinese (zh)
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CN101105203B (en
Inventor
青木护
石川宽朗
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NSK Ltd
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NSK Ltd
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Priority claimed from JP2001396916A external-priority patent/JP2003194048A/en
Priority claimed from JP2002022105A external-priority patent/JP4174652B2/en
Priority claimed from JP2002156098A external-priority patent/JP2003344101A/en
Application filed by NSK Ltd filed Critical NSK Ltd
Publication of CN101105203A publication Critical patent/CN101105203A/en
Application granted granted Critical
Publication of CN101105203B publication Critical patent/CN101105203B/en
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Expired - Fee Related legal-status Critical Current

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Abstract

A rolling bearing with sensor has an inner ring, an outer ring, rolling elements rollably disposed between the inner ring and the outer ring, a sensor provided on one of the inner ring and the outer ring and a detection member provided on the other of the inner ring and the outer ring radially opposed to the sensor which is adapted to be sensed by the sensor. A first retaining member is fixed to the outer ring end surface of the outer ring and retains one of the sensor and the detection member. A second retaining member is fixed to the inner ring end surface of the inner ring and retains the other of the sensor and the detection member. At least one of the inner end surface and the outer end surface is arranged so as to be pressed axially without the sensor or the detection member.

Description

The rolling bearing of belt sensor
The application is one and divides an application that the applying date of corresponding female case is on November 18th, 2002, and application number is 02827128.9, and denomination of invention is the rolling bearing and the rotary state detecting device of belt sensor, and the application people is a NSK Ltd..
Technical field
The present invention relates to a kind of rolling bearing of belt sensor, comprise that one detects the sensor of number of revolutions etc., and relate to a kind of rotary state detecting device.
Background technique
Before this, as the rolling bearing of belt sensor, existing JP-A-63-111416, JP-A-7-325098, JP-A-7-311212, the JP-A-10-311740 of being disclosed in, or the like among those.
The rolling bearing that is disclosed in the belt sensor among the JP-A-63-111416 comprises having in opposed two surfaces that are arranged on inner ring and outer ring on any one side, have the magnetic material layer of the predetermined pattern magnetization intensity, and is contained in the magnetic sensor on the another side.Magnetic material layer has along the magnetized spot of a plurality of figures that circumferentially are provided with.
The rolling bearing that is disclosed in the belt sensor among the JP-A-7-325098 comprises the magnetized spot that is arranged on the turning collar like that among the file as described above and is arranged on magnetic sensor on the static circle, and have increasing gap between inner ring and the outer ring so that the space of an increasing to be provided, put magnetized spot and sensor therein.
All these structures all comprise a sensor, and it is contained on the outer ring, and the outer ring is the static circle that has a holding body; And a detection piece, such as a multi-pole magnet, it is installed on the inner ring, and inner ring is a turning collar.
Next, Figure 45 diagram is disclosed in the rolling bearing 1090 of a kind of belt sensor among the JP-A-7-311212.Rolling bearing 1090 comprises ball 1093, and it rollably is held between outer ring 1091 and the inner ring 1092.On an axial side, Sealing 1094 is set.Be opposite on the end surface of Sealing, sensor 1096 is arranged on the outer ring 1091 with holder 1095, and detection piece 1099 is arranged on the inner ring 1092 with holder 1098.
The holder 1095 that is contained on the outer ring 1091 has mounting portion 1095a, and it is fitted on 1091 internal surfaces of outer ring; Flange portion 1095b, it is connected in mounting portion 1095a, and radially outwards stretches; And sensor holds part 1095c, is connected in flange portion 1095b and stretches vertically.Flange portion 1095b covers the entire area of outer ring 1091 end surfaces.Hold at sensor on the internal surface of part 1095c and holding sensor 1096.
The holder 1098 that is contained on the inner ring 1092 is made to such an extent that have L shaped cross section, comprises the cylindrical shape part, be fitted on inner ring 1092 outer surfaces, and detection piece holds part, radially outwards stretches from the cylindrical shape part; And holder 1098 holds detection piece 1099 with such configuration, and promptly detection piece 1099 is opposite to sensor 1096 vertically and has gap slightly therebetween.
Generally, the bearing of belt sensor is as a kind of rotary state detecting device of the rotational velocity, direction or the angle that detect rotary article such as bearing.Rotary state detecting device comprises a rotation sensor, is arranged on the rotary article outside, and detection piece, and it periodically is arranged on the surface of rotary article.Rotation sensor can calculate rotational velocity, direction and the angle of rotary article according to the configuration cycle of the sense cycle of test material and test material.
JP-A-9-42994 has disclosed a kind of slewing bearing, and it comprises the single-revolution angle detector.This angle of revolution detector comprises a scale and a sensor, is contained in separately on the inner ring and outer ring as bearing race.Scale has each N utmost point and each S utmost point, and they are alternately along the circumferential arrangement of rotating shaft.Sensor is experienced the magnetic force of each N utmost point and each S utmost point to detect the number of times that each pulse signal and number go out pulse signal.Signal adapter is angle-data and angles of display data according to the number of times commutation pulse signal of pulse signal.
JP-A-7-218239 has disclosed a kind of bearing with the rotation angle detector, comprises a grid graph, is arranged on the turning collar of bearing; A plurality of LED are located opposite to the grid chart board; And the PD of a plurality of detection light, light is sent by a light source and is revised by aforementioned figure.Form a beam spot on each the comfortable light grid graph of light that sends by a plurality of LED.Beam spot is owing to the dark and the bright cyclically-varying that partly presents intensity of reflected light of grid graph.A plurality of PD survey the variation of intensity of reflected light separately and calculate rotation angle according to result of detection.
JP-A-7-218248 has disclosed a kind of contact-type rotation angle detecting device.This rotation angle detecting device comprises an insulation material layer, and it is arranged on the end surface of outer ring; One conductor fig is arranged on the insulation material layer; And a contact, be arranged on the inner ring that is opposite to conductor fig.Contact contacts along with the rotation of rotary article alternately forms with insulating material with conductor fig.Conductor fig is short circuit and conducting when contacting with contact.Rotation angle detecting device is not by conductor fig detects rotary article to the conducting of contact rotation angle occur/occurring.
Secondly, JP-A-2000-346673 has disclosed a kind of rotational velocity detection device, and it comprises magnet, is arranged on the rotary article periphery; And single magnetic sensor, it is arranged on rotary article nearby, and detects the magnetic flux that is formed by magnet.Rotary article has a plurality of N utmost points, the S utmost point and the nonpolar device that is set in sequence in wherein, and magnetic sensor detects the magnetic force of the N utmost point, the S utmost point and nonpolar object, and can detect the rotational velocity of rotary article.In addition, magnetic sensor is measured the sense of rotation of rotary article according to the detection order of each magnetic pole (" the N utmost point-S utmost point-nonpolar device " or " the nonpolar device-S utmost point-N utmost point ").This rotational velocity detection device can utilize single magnetic sensor measure the rotational velocity of rotary article and direction and thereby do not need to be provided with therein another sensor, and be favourable reducing aspect the bearing size.
But, shown among Figure 45, place under the situation of device axially pressurized at sensor 1096 so that shown in arrow P, apply load and when being pressed into shell to it like that, departing from may appear in the gap between sensor 1096 and the detection piece 1099, the feasible number of turns that can not accurately detect rotation etc.Secondly, can imposed load P be used for the pilot pressure of rolling bearing 1090, cause the sensor 1096 and the gap of detection piece 1099 to be departed to some extent once in a while with setting.Gap between holder 1095 and the sensor 1096 also may be damaged or distortion by load p with fixation of sensor 1096 admittedly easily by resin moulded usually.
In addition, because the inner ring and the gap between the outer ring of bearing are less usually, so must make sensor or opposed detection piece do thinlyyer.But, because sensor is provided with to such an extent that with sensor plate formation one is installed, so be difficult to sensor thickness is reduced to predetermined limit or smaller.The JP-A-63-111416 that more than quotes proposes, can be provided be integrated in inner ring or outer ring magnetic material layer to reduce the thickness of detection piece, need special technology but form such one deck, can cause increasing cost of production.
The JP-A-7-325098 that more than quotes proposes, can strengthen gap between inner ring and the outer ring simplifying the structure of magnetic sensor or detection piece, but a plurality of sensors of parallel configuration vertically, thereby increased the width of whole bearing.
Secondly, when the rolling bearing that has sensor is arranged on a certain equipment that generates magnetic flux, nearby the time, the magnetic flux that spills from this equipment can influence the circuit that constitutes sensor, causes the mistake running of sensor occasionally such as motor and high frequency electric source.Moreover, make its alternating source via the equipment of its rack earth under the situation that the belt sensor rolling bearing that is fixed to the upper uses, if shell is not abundant ground connection, then the voltage of alternating source puts on sensor equally.This is accompanied by the weak current flows through sensor, causes signal of sensor once in a while and results from the noise of power supply frequency etc. and mix mutually.
Secondly, under the situation of JP-A-2000-346673, because of storing the out of memory of angle or replacing is dies before beginning to rotate, the angle-data during beginning to rotate may be lost.In the case, disadvantageously, reference position is lost relatively, makes it to calculate absolute angle, unless reset with reference to angle.
Summary of the invention
The rolling bearing that provides a kind of belt sensor of a project of the present invention can keep its very high testing precision, even the end surface of bearing race is consequently pressed in loading thereon.
Another object of the present invention provides a kind of rolling bearing of belt sensor, have a plurality of sensors that are incorporated in wherein, and can have the width that has reduced.
Another purpose of the present invention provides a kind of rolling bearing of belt sensor, can stop such as the such external disturbance of magnetic flux bleed-through to keep very high testing precision.
Another purpose of the present invention provides a kind of bearing that has sensor as rotary state detecting device, and this device has simple structure, can detect rotational velocity, sense of rotation and the absolute angle of a rotary article when using single-sensor.
In order to realize above-mentioned projects, according to the present invention, improved a kind of rolling bearing of belt sensor, comprising:
Inner ring;
The outer ring;
Roll piece rollably is arranged between inner ring and the outer ring;
Sensor, its be arranged on inner ring and outer ring the two one of on;
Detection piece, it is arranged on inner ring and outer ring in the two on another, and diametrically contraposition is suitable for giving sensing by sensor in sensor; And
Noise isolation, it is arranged near sensor and the detection piece.
Preferably, sensor is a magnetic sensor, but the magnetic that its sensing is produced by detection piece.
Preferably, the rolling bearing of described belt sensor also comprises: first holder, it is made by magnetic material, is fixed on the outer ring, can hold sensor and detection piece the two one of; And second holder, it is made by magnetic material, is fixed on the inner ring, can hold sensor and detection piece in the two another; Wherein first holder and second holder play the effect of noise isolation.
Preferably, at least one has a sidewall in first holder and second holder, and this sidewall is opposite at sensor and detection piece on the side of roll piece and radially extends; And first holder and the second holder covering sensor and detection piece and have a U-shaped cross-section.
Preferably, the rolling bearing of described belt sensor also comprises a sidewall placed in the middle, and it is disposed radially to such an extent that stretch to roll piece one side of sensor and detection piece; Sidewall wherein placed in the middle plays the effect of noise isolation.
Preferably, first holder and second holder can hold sensor and detection piece, and sensor and detection piece are radially opposite each other.
Secondly, the invention provides a kind of rolling bearing of belt sensor, comprising: inner ring; The outer ring; Roll piece, they rollably are arranged between inner ring and the outer ring; Sensor, its be arranged on inner ring and outer ring the two one of on; Detection piece, it is arranged on inner ring and outer ring in the two on another, radially is opposite to sensor and is suitable for giving sensing by sensor; First holder, it is fixed on the outer ring end surface of outer ring, hold sensor and detection piece the two one of; And second holder, it is fixed on the inner ring end surface of inner ring, holds in the two another of sensor and detection piece, and at least one in inner ring end surface and the outer ring end surface disposes to such an extent that can't help sensor or detection piece and push vertically.
Preferably, first holder or second holder have a flange portion, and this flange portion radially stretches and is contacted with inner ring end surface or outer ring end surface; And in inner ring end surface and the outer ring end surface at least one disposes to such an extent that push vertically via flange portion.
Preferably, have first holder of flange portion or second holder and be installed on the inner ring or outer ring as static circle, and flange portion is contacted with the end surface of static circle to hold sensor.
Preferably, be installed in as the inner ring of static circle or first or second holder on the outer ring and have bending part, this bending part is upwards bending and be arranged on the front end place of the mounting portion on the interior or outer surface that is fitted in static circle radially.
Preferably, the front end of bending part stretches to the side that it is opposite to roll piece from being installed in as the inner ring of turning collar or radially roll piece one side of the sidewall of stretching, extension of first holder on the outer ring or second holder.
Preferably, first holder and second holder hold sensor and detection piece, and sensor and detection piece are radially opposite each other.
Preferably, hold by first holder, sensor and detection piece the two one of than hold by second holder, in the two another of sensor and detection piece be provided with comparatively near inner.
Secondly, the invention provides a kind of rolling bearing of belt sensor, comprising: inner ring; The outer ring; Roll piece rollably is arranged between inner ring and the outer ring; And a plurality of sensors, they be arranged on inner ring and outer ring the two one of on, described a plurality of sensors are arranged on along axial same position place.
Preferably, the rolling bearing of described belt sensor also comprises a detection piece, and this detection piece is opposite to sensor in the axial positions identical with a plurality of sensors and is arranged on in inner ring and the outer ring another, is suitable for giving sensing by sensor.
Preferably, detection piece is an annular material, and it has an outer surface and an internal surface, and outer surface and internal surface the two all give sensing by any one of a plurality of sensors.
Preferably, the outer surface and the internal surface of detection piece have magnetized area, form different magnetizing patterns thereon.
Preferably, a plurality of sensors are arranged on the position of departing from each other on circumference.
Preferably, sealing component is arranged between a plurality of sensors and the roll piece.
Preferably, a plurality of sensors comprise magnetic sensor, temperature transducer and vibration transducer.
Secondly, the invention provides a kind of rotary state detecting device, comprising: encoder, it is installed on the rotating component that rotates with respect to static element and by a plurality of magnetized areas that are arranged in delegation and forms; And sensor, it is installed on the static element and is opposite to encoder, is suitable for detecting the magnetic force of a plurality of magnetized areas on the encoder, and a plurality of magnetized areas have different Magnetic flux densities.
Preferably, a plurality of magnetized areas on the encoder are formed by the N and the S utmost point of a plurality of alternate configurations.
Preferably, a plurality of magnetized areas on the encoder are formed by the N or the S utmost point.
Preferably, encoder is being opposite to sensor on the direction of rotating component axis.
Preferably, encoder is being opposite to sensor on rotating component direction radially.
Preferably, a plurality of magnetized areas are provided with following configuration, and promptly Magnetic flux density increases gradually or reduces.
Preferably, described rotary state detecting device also is provided with a thermometry part, is used for the temperature of measuring transducer or encoder or each member of periphery.
Preferably, a Sealing is set, is used to seal encoder and sensor.
Secondly, the invention provides a kind of bearing of belt sensor, comprising: inner ring; The outer ring; Encoder, its be installed in outer ring and inner ring the two one of go up and form by a plurality of magnetized areas that are arranged in delegation; And sensor, it is installed in outer ring and inner ring in the two on another and be opposite to encoder, is suitable for detecting the magnetic force of a plurality of magnetized areas on the encoder, and a plurality of magnetized areas have the Magnetic flux density that differs from one another.
Preferably, a plurality of magnetized areas on the encoder are formed by a plurality of N and S utmost points of alternately arranging.
Preferably, a plurality of magnetized areas on the encoder are formed by the N or the S utmost point.
Preferably, encoder is located opposite to sensor vertically.
Preferably, encoder is disposed radially to such an extent that be opposite to sensor.
Preferably, a plurality of magnetized areas are provided with following configuration, and promptly Magnetic flux density increases gradually or reduces.
Preferably, a thermometry part is set, is used for the temperature of measuring transducer or encoder or each member of periphery.
Preferably, a Sealing is set, is used to seal encoder and sensor.
Secondly, the invention provides a kind of rotary state detecting device, comprising: sensor, it is installed on the static element; And encoder, it is installed on the rotating component that rotates with respect to static element, encoder comprises the sensor counter surface relative with sensor, and sensor is suitable for measuring by the variation of measuring this distance the rotary state of rotating component with change in location for the sensor counter surface of encoder and the distance between the sensor.
Preferably, described sensor counter surface is made of a plurality of sensor counter surfaces, and the sensor counter surface of encoder is different and different because of the sensor counter surface with distance between the sensor.
Preferably, encoder has and is separately positioned on a plurality of magnetized areas that are arranged in delegation on the sensor counter surface.
Preferably, the sensor counter surface of encoder and the distance between the sensor increase gradually or reduce.
Preferably, encoder has a plurality of magnetized areas that are arranged in delegation on the sensor counter surface.
Preferably, a plurality of magnetized areas are formed by a plurality of N and S utmost points of alternately arranging.
Preferably, encoder axially is located opposite to sensor along rotating component.
Preferably, encoder radially is located opposite to sensor along rotating component.
Preferably, a thermometry part is set, is used for the temperature of measuring transducer or encoder or each member of periphery.
Preferably, a Sealing is set, is used to seal encoder and sensor.
Secondly, the invention provides a kind of rolling bearing of belt sensor, comprising: inner ring; The outer ring; Roll piece, it rollably is arranged between inner ring and the outer ring; Sensor, its be installed in inner ring and outer ring the two one of on; And encoder, it is installed in outer ring and inner ring in the two on another, encoder comprises the sensor counter surface relative with sensor, the sensor counter surface of encoder and the distance between the sensor are with change in location, and sensor is suitable for measuring by the variation of measuring this distance the rotary state of rotating component.
Preferably, described sensor counter surface is made of a plurality of sensor counter surfaces, and different and different because of the sensor counter surface of the distance between the sensor counter surface of sensor and encoder.
Preferably, encoder has a plurality of magnetized areas, and it is arranged in delegation and is separately positioned on a plurality of sensor counter surfaces.
Preferably, the sensor counter surface of encoder and the distance between the sensor increase gradually or reduce.
Preferably, encoder has a plurality of magnetized areas, and they are arranged in delegation and are arranged on the sensor counter surface.
Preferably, a plurality of magnetized areas are formed by a plurality of N and S utmost points of alternately arranging.
Preferably, encoder is provided with to such an extent that be opposite to sensor vertically.
Preferably, encoder is provided with to such an extent that radially be opposite to sensor.
Preferably, a thermometry part is set, is used for the temperature of determination sensor or encoder or each member of periphery.
Preferably, a Sealing is set, is used to seal encoder and sensor.
Belt sensor rolling bearing of the present invention comprises an inner ring; One outer ring; Each roll piece rollably is arranged between above-mentioned inner ring and the above-mentioned outer ring; One sensor, be arranged on above-mentioned inner ring and above-mentioned outer ring the two one of on; One detection piece is arranged on the two another of above-mentioned inner ring and above-mentioned outer ring, radially is opposite to the sensor and is suitable for giving sensing by the sensor; One first holder is fixed in the outer ring end surface of above-mentioned outer ring, and hold the sensor and above-mentioned detection piece the two one of; And one second holder, be fixed in the inner ring end surface of above-mentioned inner ring, and holding the two another of the sensor and above-mentioned detection piece, at least one disposes to such an extent that be not pressed against the sensor or above-mentioned detection piece vertically in wherein above-mentioned inner ring end surface and the above-mentioned outer ring end surface.
Secondly, belt sensor rolling bearing of the present invention comprises an inner ring; One outer ring; Roll piece rollably is arranged between above-mentioned inner ring and the above-mentioned outer ring; And a plurality of sensors, being arranged on above-mentioned inner ring and the outer ring, wherein above-mentioned a plurality of sensors are arranged on along axial same position place.
Moreover belt sensor rolling bearing of the present invention comprises an inner ring; One outer ring; Each roll piece is arranged between above-mentioned inner ring and the above-mentioned outer ring rotationally; One sensor, be arranged on above-mentioned inner ring and outer ring the two one of on; One detection piece is arranged on the two another of above-mentioned inner ring and outer ring, radially is opposite to the sensor, and this detection piece is suitable for giving sensing by the sensor; And a noise isolation, be arranged on the sensor and above-mentioned detection piece nearby.
Secondly, rotary state detecting device of the present invention comprises an encoder, and it is installed on the rotating component that rotates with respect to static element, and is made of a plurality of magnetized areas that are configured to delegation; And a sensor, it is installed in the magnetic force that is opposite to above-mentioned encoder on the above-mentioned static element and is suitable for detecting the above-mentioned a plurality of magnetized areas on above-mentioned encoder, and wherein above-mentioned a plurality of magnetized areas have the Magnetic flux density that has nothing in common with each other.
Secondly, the rolling bearing of belt sensor of the present invention comprises: inner ring; The outer ring; Roll piece, it rollably is arranged between above-mentioned outer ring and the above-mentioned inner ring; Encoder, it is installed in one of above-mentioned inner ring and above-mentioned outer ring and upward and by a plurality of delegation's ground magnetized areas that are arranged in forms; And sensor, it is installed in above-mentioned outer ring and the above-mentioned inner ring another, and is opposed with above-mentioned encoder, is suitable for surveying the magnetic force of the above-mentioned a plurality of magnetized areas on the above-mentioned encoder, and wherein above-mentioned a plurality of magnetized areas have different Magnetic flux densities.
Secondly, rotary state detecting device of the present invention comprises a sensor, is installed on the static element; An and encoder, be installed on the rotating component that rotates with respect to static element, and comprise the sensor counter surface relative with sensor, wherein the sensor counter surface of above-mentioned encoder and the distance between the sensor change with the position, and the sensor is suitable for measuring by the variation of measuring above-mentioned distance the rotary state of rotating component.
Moreover belt sensor rolling bearing of the present invention comprises an inner ring; One outer ring; Each roll piece rollably is arranged between above-mentioned outer ring and the above-mentioned inner ring; One sensor, be installed in above-mentioned inner ring and outer ring the two one of on; An and encoder, be installed on the two another of above-mentioned outer ring and inner ring, this encoder comprise one with the opposed sensor counter surface of sensor, wherein the sensor counter surface of above-mentioned encoder and the distance between the sensor change with the position, and the sensor is suitable for measuring by the variation of measuring distance the rotary state of rotating component.
Description of drawings
Fig. 1 is total simplified schematic diagram of first embodiment;
Fig. 2 is the zoomed-in view of first embodiment's major component;
Fig. 3 is the zoomed-in view of second embodiment's major component;
Fig. 4 is the zoomed-in view of the 3rd embodiment's major component;
Fig. 5 is the zoomed-in view of the 4th embodiment's major component;
Fig. 6 is the zoomed-in view of the 5th embodiment's major component;
Fig. 7 (a) is the zoomed-in view of the 6th embodiment's major component; And Fig. 7 (b) is the sketch when watching on the direction that arrow b indicates in by Fig. 7 (a);
Fig. 8 is the zoomed-in view of the 7th embodiment's major component;
Fig. 9 is the external perspective view that is used in the multi-pole magnet among the 7th embodiment;
Figure 10 is the zoomed-in view of the 8th embodiment's major component;
Figure 11 is the zoomed-in view of the 9th embodiment's major component;
Figure 12 is the zoomed-in view of the tenth embodiment's major component;
Figure 13 diagram comprises the rotary state detecting device according to the realization eleventh embodiment of the invention that is installed in wherein as a kind of deep groove ball bearing of tourelle;
Figure 14 is the perspective view of diagram encoder 310;
Figure 15 is the partial enlarged view of encoder 310;
Figure 16 is the output signal figure line that diagram is detected by sensor 320;
Figure 17 is the partial enlarged view that is used in according to realizing encoder 315 twelveth embodiment of the invention, among a kind of rotary state detecting device;
Figure 18 is the output signal figure line that diagram is detected by sensor 320;
Figure 19 diagram comprises the rotary state detecting device according to the realization thriteenth embodiment of the invention that is mounted in it as a kind of deep groove ball bearing of tourelle;
Figure 20 is the perspective view of diagram encoder 330;
Figure 21 is the partial enlarged view of encoder 330;
Figure 22 is the partial enlarged view of encoder 335, and this encoder is used in according among the rotary state detecting device of realizing the 14th embodiment of the present invention;
Figure 23 diagram is as a kind of deep groove ball bearing of belt sensor rolling bearing, comprise be mounted in it, according to the rotary state detecting device of realizing the 15th embodiment of the present invention;
Figure 24 diagram is as a kind of deep groove ball bearing of tourelle, comprise be mounted in it, according to a kind of rotary state detecting device of realizing sixteenth embodiment of the invention;
Figure 25 is the plane view of diagram encoder 410;
Figure 26 is the local enlarged perspective of encoder 410;
Figure 27 is the figure line that illustrates the output signal that is detected by sensor 420;
Figure 28 is the local enlarged perspective of encoder 415, and this encoder is used in according among the rotary state detecting device of realizing seventeenth embodiment of the invention;
Figure 29 is the local enlarged perspective of encoder 416, and this encoder is used in according among a kind of rotary state detecting device of realizing eighteenth embodiment of the invention;
Figure 30 is the figure line that illustrates the output signal that is detected by sensor 425;
Figure 31 diagram is as a kind of deep groove ball bearing of tourelle, comprise be mounted in it, according to a kind of rotary state detecting device of realizing nineteenth embodiment of the invention;
Figure 32 is the plane view of diagram encoder 430;
Figure 33 is the local enlarged perspective of encoder 430;
Figure 34 is the local enlarged perspective of encoder 435, and this encoder is used in according among a kind of rotary state detecting device of realizing the 20th embodiment of the present invention;
Figure 35 is the local enlarged perspective of encoder 436, and this encoder is used in according among a kind of rotary state detecting device of realizing the 21st embodiment of the present invention;
Figure 36 is the plane view that diagram realizes a kind of encoder 450 of the 22nd embodiment of the present invention;
Figure 37 is the local enlarged perspective of encoder 450;
Figure 38 is the sketch that illustrates the output signal that is detected by encoder 440;
Figure 39 is the local enlarged perspective that diagram realizes a kind of encoder 455 of the 23rd embodiment of the present invention;
Figure 40 is the schematic representation that diagram realizes a kind of encoder 460 of the 24th embodiment of the present invention;
Figure 41 is the plane view that diagram realizes a kind of encoder 460 of the 24th embodiment of the present invention;
Figure 42 is the local enlarged perspective of encoder 460;
Figure 43 is the local enlarged perspective of a kind of encoder 465 among the diagram realization 25th embodiment of the present invention;
Figure 44 is a kind of deep groove ball bearing as tourelle, comprises according to a kind of rotary state detecting device of realizing the 26th embodiment of the present invention;
Figure 45 is the simplified schematic diagram of a kind of tourelle of belt sensor in the diagram correlation technique.
Embodiment
Realize that after this various embodiments of the present invention will at length be illustrated in conjunction with each figure.
(first embodiment)
Fig. 1 illustrates a kind of belt sensor rolling bearing 10 of realizing the first embodiment of the present invention.The rolling bearing 10 of belt sensor comprises a plurality of balls (roll piece) 13, is interposed between outer ring 11 and the inner ring 12.A plurality of balls 13 are circumferentially rollably held by retainer 13a edge with separating each other.
At this, outer ring 11 is static circles and inner ring 12 is turning collars.
(being the left side on the figure) is provided with screen board 14 as Sealing on the axial side of rolling bearing 10.Screen board 14 locates to be fixed in outer ring 11 at its bottom (outer periphery).The front end of screen board 14 (interior periphery) does not form with inner ring 12 and contacts, and is a kind of contactless sealing spare.
Can adopt as the contact seal part shown among Figure 45.
On the axial opposite side of rolling bearing 10 (being right-hand member on the figure), first holder 15 is fixed in outer ring 11 and second holder 18 is fixed in inner ring 12.First holder 15 and second holder 18 can be made and can be made by sheet metal processing etc. by metal.
First holder 15 has cylindrical shape mounting portion 15a, and it is fitted on the internal surface of outer ring 11; Flange portion 15b, it is connected in mounting portion 15a, and is radially protruding; Extension 15c is connected in flange portion 15b in radial position place identical with the mounting portion 15a that stretches vertically; And sensor holds part 15d, is connected in the axial end portion of extension 15c and radially inwardly stretches.Secondly, (being the left side on the figure) is provided with the curved section 15e that radially inwardly rises on the mounting portion one side 15a that is opposite to flange portion 15b.
Second holder 18 has attachment portion 18a, radially stretch and at its place, bottom (interior periphery) caulked in the groove that is formed on inner ring 12 outer surfaces; And detection piece holds part 18b, is connected in the front end (outer periphery) of the attachment portion 18a that radially stretches.
Hold at the detection piece of second holder 18 on the interior periphery of part 18b and hold the multi-pole magnet 19 of an annular as detection piece.
The front end that the sensor of first holder 15 holds part 15d is inwardly outstanding from multi-pole magnet 19, is mounted thereon and hold ring 17 as the sensor of one separately.Hold on ring 17 the outer periphery at sensor and to hold magnetic sensor 16 as sensor.Magnetic sensor 16 is arranged on the interior periphery of multi-pole magnet 19 with leaving a little each other, and two magnetic sensors are radially opposite each other.First holder 15 does not form with magnetic sensor 16 with second holder 18 and contacts, and second retaining member 18 does not contact with first holder 15 and magnetic sensor 16.
As multi-pole magnet 19, a kind of of use is to have 19a of first portion and second portion 19b, the contiguous vertically 19a of first portion of the magnetizing pattern that each tool of first portion and second portion is different, second portion 19b.That the 19a of first portion has is a plurality of (such as the altogether 64) S and the N utmost point is along circumferential alternate configurations.Second portion 19b has S and N the two poles of the earth, only disposes along circumferential a position.
Magnetic sensor 16 also has 16a of first portion and second portion 16b, and they are disposed radially to such an extent that be opposite to the 19a of first portion and the second portion 19b of multi-pole magnet 19 respectively.The rotational velocity of inner ring 12 can be observed at the first portion 16a place of magnetic sensor 16, and the rotation phase of inner ring 12 can be observed at second portion 16b place.
Fig. 2 is the zoomed-in view of Fig. 1 major component.Shown among Fig. 2, the flange portion 15b of first holder 15 bends to U-shaped very close to each other and radially stretches, and one of its both side surface contacts with outer ring 11 formation.Even when as put on opposite side when surface of flange portion 15b among the figure by the arbitrary pressure loading shown in the arrow P, also pressure loading P1 is delivered to outer ring 11 to flange portion 15b without undergoing distortion, and this is because flange 15b is supported on the end surface of outer ring.Because the extension 15c of first holder 15 stretches vertically in radial position place identical with mounting portion 15a as described above, can not be subjected to the obstruction of extension 15c to the outer ring end surface load of exerting pressure via flange portion 15b.
Secondly, in the present embodiment, each magnetic sensor 16 of the total area ratio of inner ring 12 end surfaces and sensor hold ring 17 and all are positioned at the inboard more basically.In other words, basically the gross area of inner ring 12 end surfaces be expose and applying not of pressure loading can or not do not held ring 17 by sensor by magnetic sensor 16 yet and hinder, as by shown in the arrow P among the figure 2.
Moreover shown among Fig. 2, the curved section 15e front end that is arranged on first holder, the 15 mounting portion 15a stretches to attachment portion 18a one side, and this attachment portion 18a is the sidewall that radially stretches of second holder 18, with ball opposing (overhang is A).Due to the centrifugal force that produces owing to rotation, be present on inner ring 12 1 sides such as the such oiling agent of lubricating ester along attachment portion 18a near an effluent of ball 13 to outer ring 11 along with the inner ring 12 and second holder 18.Oiling agent bump curved section 15e, it is directed to ball 13 subsequently thus.In other words, oiling agent is stoped by curved section 15e, and thereby does not spill bearing space.
According to the belt sensor rolling bearing 10 of configuration mentioned before having, the end surface of inner ring 12 can be vertically directly the end surface of pressurized and outer ring 11 can be only via the flange portion 15b of first holder 15 pressurized vertically.Secondly, multi-pole magnet 19 and magnetic sensor 16 radially hold with putting toward each other.Therefore, multi-pole magnet 19 and magnetic sensor 16 can not depart from during assembling, setting pilot pressure or other situations vertically, descend to prevent testing precision.Because ball bearing has axial clearance greater than radial clearance, sensor can be easy to increase in the configuration of the correlation technique shown among Figure 45 from the position deflection of detection piece, but present embodiment does not have this worry.
Secondly, according to present embodiment, the axially locating of first holder 15 can be made by flange portion 15b, makes first holder 15 accurately and easily to be installed on the bearing.Moreover, because its first holder 15 that is provided with flange portion 15b is installed on the outer ring 11 as static circle, flange portion 15b forms with the end surface of outer ring 11 and contacts simultaneously, and magnetic sensor 16 is held on first holder 15, so magnetic sensor 16 can very accurately be operated.
Secondly, the leakage of oiling agent can be prevented significantly by the curved section 15e that is arranged on first holder 15.Moreover first holder 15, magnetic sensor 16 and sensor hold ring 17, and second holder 18 and multi-pole magnet 19 formation maze portion, by means of it, can prevent significantly such as entering bearing space at the such foreign matter of dust.
As sensor, available such as temperature transducer or vibration transducer at this.
(second embodiment)
Fig. 3 illustrates a kind of zoomed-in view of major component of belt sensor rolling bearing 20, and this bearing is according to realizing the second embodiment of the present invention.In each embodiment of following explanation, for having the explanation of each member of same structure and effect with each member that has illustrated, will be by being furnished with identical for them in the drawings or like reference numerals or symbol are simplified or omitted.
Among second embodiment among being shown in Fig. 3, the front end of first holder, 15 curved section 15e further is furnished with sealing labial lamina 21 among first embodiment.Shown among Fig. 3, be arranged on forming with second holder 18 on the curved section 15e front end and contact by the sealing labial lamina of making such as the such elastic component of rubber 21.Gap between sealing labial lamina 21 salable first holders 15 and second holder 18.
As sensor, available such as temperature transducer or vibration transducer at this.
(the 3rd embodiment)
Fig. 4 illustrates a kind of zoomed-in view of major component of belt sensor rolling bearing 30, and this bearing is according to realizing the third embodiment of the present invention.In the present embodiment, same, outer ring 11 is static circles and inner ring 12 is turning collars.
Among the 3rd embodiment among being shown in Fig. 4, hold magnetic sensor 16 as sensor being fixed on first holder 35 of outer ring 11, and on second holder 38 that is fixed on the inner ring 12, hold multi-pole magnet 19 as detection piece.
First holder 35 has: mounting portion 35a, and it is fitted on the internal surface of outer ring 11; Flange portion 35b is connected in mounting portion 35a, contacts with the cycle surface surface, and radially stretches; Sensor holds part 35c, is connected in flange portion 35b, and stretches vertically in radial position place identical with mounting portion 35a; And curved section 35e, be arranged on mounting portion 35a one side that is opposite to flange portion 35b.Sensor holds ring 17 and is installed on the interior periphery that sensor holds part 35c, and magnetic sensor 16 is held on the interior periphery that sensor holds ring 17.
Second holder 38 has: attachment portion 38a, and it radially stretches and locates in the groove of caulked on being formed in inner ring 12 outer surfaces at its bottom (interior periphery); And detection piece holds part 38b, stretches vertically in radial position place more inboard more than attachment portion 38a front end (outer periphery).Attachment portion 38a curves U-shaped very close to each other and radially stretches and play the effect of Sealing equally.Hold at detection piece on the outer periphery of part 38b and hold multi-pole magnet 19.
As sensor, available such as temperature transducer or vibration transducer at this.
(the 4th embodiment)
Fig. 5 illustrates a kind of zoomed-in view of major component of belt sensor rolling bearing, and this bearing is according to realizing the fourth embodiment of the present invention.In the present embodiment, same, outer ring 41 is static circle and inner ring 12 turning collars.
Among the 4th embodiment among being shown in Fig. 5, outer ring 41 has extension, the outer ring 41a that extends vertically.The end surface of extension, outer ring 41a is located to such an extent that compare the end surface of the multi-pole magnet 19 that is held by second holder 18 (as scheming to go up being seen right side) further from ball.First holder 45 radially stretches and locates (outer periphery) caulked in being formed on extension, outer ring 41 inner lip-deep grooves in its bottom.(interior periphery) is equipped with sensor and holds ring 17 on the front end of first holder 45, holds on ring 17 outer peripheries at sensor and holds magnetic sensor 16.
In the present embodiment, because outer ring 41 has extension, outer ring 41a, the end surface of extension 41a is being installed on the shell or direct pressurized during some other situation.
As sensor, available such as temperature transducer or vibration transducer at this.
(the 5th embodiment)
Fig. 6 illustrates a kind of belt sensor rolling bearing 110 of realizing the fifth embodiment of the present invention.Belt sensor rolling bearing 110 has a plurality of balls (roll piece) 113, is interposed between outer ring 111 and the inner ring 112, and a plurality of balls 113 are rollably circumferentially held by retainer 113a edge with separating each other.
At this, outer ring 111 is static circles and inner ring 112 is turning collars.
The axial side of ball (as the left side of seeing on the figure) that is separately positioned on a pair of screen board 114,115 goes up and opposite side (as the right side of seeing on the figure) is gone up as seal arrangement.Outer ring 111 is located to be fixed in screen board 114,115 each comfortable its bottom (outer periphery).It is non-contact seal part separately that screen board 114,115 is located not contact with inner ring 112 also at its front end (interior periphery).
Screen board 114,115 can prevent to seal the leakage of the oiling agent in the gap between ball 113 and outer ring 111 and inner ring 112.Therefore, the oiling agent quantity that seals needn't be more than required.Secondly, screen board 114,115 can prevent to enter bearing inside such as the such foreign matter of dust.Moreover, be arranged on it seems on the figure for the screen board on the right side 115 can prevent to cause after the sensor 117,118 of explanation and the phenomenon that the lubricant oil of 119 faulty operations leaks from ball 113 1 sides.
Outer ring 111 has main body 111a, and it is with rotating manner rotating bearing ball 113 and have the screen board 114,115 that is fixed thereon in its bottom and be provided with to such an extent that be adjacent to the extension 111b of main body 111a vertically.At this, the outer surface of the outer surface of extension 111b and main body 111a flushes each other, and extension 111b has step part 111c, and this step part is formed on the interior surface thereof as sagging part.
The center of roll piece 113 is arranged on the C1 place, axial centre position of main body 111a, and the axial centre position C1 of main body 111a from the whole outer ring 111 that comprises extension 111b vertically central position C2 depart from.
Holder 116 is fixed in the step part 111c of extension 111b at its place, bottom.
Holder 116 is to be made by the thin plate with U-shaped cross section.Holder 116 has the first plate part 116a, is fixed in step part 111c, and the second plate part 111b, is provided with to such an extent that radially leave the first plate part 116a, and first and second parts are connected to each other via attachment portion 116c.Fixedly vibration transducer 117 and temperature transducer 118 between first and second plate part 116a and 116b, they leave outer ring 111 in proper order with this and be positioned (as see on the figure upwards).Secondly, magnetic sensor 119 is fixed in the second plate part 116b on inner ring 112 1 sides, inserts and puts therebetween with molding resin part 120 simultaneously.
Vibration transducer 117, temperature transducer 118 and magnetic sensor 119 are being electrically connected on external control circuit independently of one another via the outer lead 121 that is arranged on the 116c of attachment portion.
Vibration transducer 117 is arranged on the position near outer ring 111.Vibration transducer 117 is used to by the oscillating component that gives outer ring 111 being converted to electrical signal and subsequently it being passed to the improper vibration etc. that control circuit detects bearing and each fixture thereof.
Temperature transducer 118 is in order to prevent owing to lacking lubricant oil or stuck phenomenon that similar reason caused by always detecting ball 113, outer ring 111 and inner ring 112 ambient temperature data nearby and providing it to control circuit subsequently.
Magnetic sensor 119 is provided with relatively with the multi-pole magnet 122 of later explanation and disengages with it, and in order to by generating pulse electrical signal from the magnetic force that generates by multi-pole magnet 122 and this electrical signal transfer to control circuit being detected rotational velocity, sense of rotation and the rotation phase of inner ring 112.
Vibration transducer 117, temperature transducer 118 and magnetic sensor 119 are disposed radially along the outer ring 111 and the axial same position place of inner ring 112.
Inner ring 112 has main body 112a, and rotatably support ball 113, and extension 112b are provided with to such an extent that be adjacent to main body 112a vertically.Axial positions identical with vibration transducer 117, temperature transducer 118 and magnetic sensor 119 on the outer surface of extension 112b is made step part 112c, and on step part 112c fixing multi-pole magnet 122 as detection piece.
Multi-pole magnet 122 forms annular.Multi-pole magnet 122 has a plurality of magnetized S and the N utmost point, and they are along circumferentially alternately disposing on its outer surface.Multi-pole magnet 122 always externally generates magnetic force, and when it rotates with inner ring 112, and the magnetic force that is generated by multi-pole magnet 122 is given magnetic sensor 119 according to the rotational velocity of inner ring 112, so that the rotational velocity of inner ring 112 is detected.
Multi-pole magnet 122 also is arranged on the axial positions identical with vibration transducer 117, temperature transducer 118 and magnetic sensor 119.
In the present embodiment, because the multi-pole magnet 122 that is fixed in vibration transducer 117, temperature transducer 118 and the magnetic sensor 119 of outer ring 111 and is fixed in inner ring 112 all is arranged on the same axial position place in the space between outer ring 111 and the inner ring 112, the detection of the detection of resonating etc., the detection of ambient temperature data and inner ring 112 rotational velocity can be made and need not increase the width of bearing 110.
Secondly, as seal arrangement, in this available contact seal part, labyrinth seal or similar sealing.Moreover, as roll piece, at this available roller or taper roller.Secondly, a plurality of sensors can be installed on inner ring or the outer ring with holder, make it stretch out from the space between inner ring and the outer ring.
(the 6th embodiment)
Fig. 7 (a) and 7 (b) illustrate a kind of belt sensor rolling bearing 130 of realizing the sixth embodiment of the present invention separately.In each embodiment of following explanation, for having the explanation of each member of same structure and effect with each member that has illustrated, will be by being furnished with identical for them in the drawings or like reference numerals or symbol are simplified or omitted.
Fig. 7 (b) is the sketch of seeing on the direction that arrow b indicates in by Fig. 7 (a).In the present embodiment, vibration transducer 117, temperature transducer 118 and magnetic sensor 119 are arranged on along the outer ring that 111 axis are identical and position that 111 peripheries depart from each other along the outer ring.
Even present embodiment also is effectively when the space between inner ring and the outer ring is very little, and the diameter of bearing can be reduced.
As holder 116, this available have not be a kind of of U-shaped cross section or have a kind of of U-shaped cross section, a kind of first plate part 116a in back is little of consequently any sensor not being set with the gap between the second plate part 116b.
Secondly, as seal arrangement, in this available contact seal part, labyrinth sealing or similar sealing.Moreover, as roll piece, at this available roller or taper roller.Secondly, a plurality of sensors can be installed on inner ring or the outer ring with holder, cause it to stretch out from the space between inner ring and the outer ring.
(the 7th embodiment)
Fig. 8 illustrates a kind of belt sensor rolling bearing 140 of realizing the seventh embodiment of the present invention.In the present embodiment, same, outer ring 111 is static circles and inner ring 112 is turning collars.
In the present embodiment, holder 146 is fixed in the step part 111c among the 111 extension 111b of outer ring.Holder 146 has the first plate part 146a that is fixed on the step part 111c; Be disposed radially to such an extent that leave the second plate part 146b of the first plate part 146a; And the 3rd plate part 14d, be arranged on via between the attachment portion 146c first plate part 146a connected to one another and the second plate part 146b.
First magnetic sensor 149 is fixed in the 3rd plate part 146d on the second plate part 146b, one side.Secondly, second magnetic sensor 150 is fixed in the second plate part 146b on the 3rd plate part 146d one side.
First magnetic sensor 149 and second magnetic sensor 150 are disposed radially to such an extent that separate each other.As detection piece multi-pole magnet 142 is set between first magnetic sensor 149 and second magnetic sensor 150, this multi-pole magnet 142 radially is opposite to or deviates to be contacted with first magnetic sensor 149 and second magnetic sensor 150.Multi-pole magnet 142 is fixed in inner ring 112 by magnet holder 147.Magnetic card gripping member 147 is fixed in the step part 112c among the inner ring 112 extension 112b at its place, bottom.The front end of magnet holder 147 is engaged in the outer surface of multi-pole magnet 142.
Shown among Fig. 9, multi-pole magnet 142 forms annular.On the outer surface of multi-pole magnet 142, form the first magnetized spot 142a, it has the S and the N utmost point of the circumferential alternate configurations in a plurality of edges, form the second magnetized spot 142b on the internal surface of multi-pole magnet 142, this second magnetized spot 142b has the single N utmost point that is arranged on the precalculated position.
The magnetic force that multi-pole magnet 142 first magnetized spot 142a externally generate is given first magnetic sensor 149 and magnetic force that multi-pole magnet 142 second magnetized spot 142b externally generate is given second magnetic sensor 150.First magnetic sensor 149 in order to the rotational velocity that detects inner ring 112 second magnetic sensor 150 in order to detect the phase place of inner ring 112.As first and second magnetic sensors 149 and 150, at this available Hall (hall) device or similar device.
In the present embodiment, equally, because the multi-pole magnet 142 that is fixed in first magnetic sensor 149 and second magnetic sensor 150 of outer ring 111 and is fixed in inner ring 112 is arranged on same axial positions, the detection of inner ring 112 rotational velocity and phase place can be made and not increase the width of bearing.
Secondly, as seal arrangement, in this available contact seal part, labyrinth sealing or similar sealing.Moreover, as roll piece, at this available roller or taper roller.Secondly, a plurality of sensors can be installed on inner ring or the outer ring with holder, cause its space between inner ring and outer ring to stretch out.
(the 8th embodiment)
Figure 10 illustrates a kind of belt sensor rolling bearing 210 of realizing the eighth embodiment of the present invention.The rolling bearing 210 of belt sensor comprises a plurality of balls (roll piece) 213, and they are interposed between outer ring 211 and the inner ring 212.A plurality of balls 213 by retainer 214 be spaced from each other along circumferentially being held rotationally.At this, outer ring 211 is static circles and inner ring 212 is turning collars.
On an axial side (being the left side on the figure) of rolling bearing 210, Sealing 215 is set.Sealing 215 locates to be fixed in outer ring 211 at its bottom (outer periphery).The front end of Sealing 215 (interior periphery) does not form with inner ring 212 and does not contact and Sealing 215 is non-contact seal parts.Though do not draw, can adopt the contact seal part.
Axial opposite side (being the right side on figure) at rolling bearing 210 is provided with sidewall 216 placed in the middle, and 211 internal surfaces radially stretch to inner ring 212 to this sidewall 216 from the outer ring.Sidewall 216 placed in the middle forms annular and among its outer periphery place is fitted in sealing groove on the outer ring 211.Secondly, first holder 217 is fixed in outer ring 212 and second holder 218 is fixed in inner ring 212.
A kind of material of magnetic flux that can stop of sidewall 216 placed in the middle, first holder 217 and second holder, 218 each freedom such as magnetic materials is made.As a kind of like this material, at this available SPCC material or martensite or ferrite stainless steel material.
First holder 217 has cylindrical shape mounting portion 217a, is fitted on 211 internal surfaces of outer ring; Flange portion 217b is connected in mounting portion 217a, and 211 end surfaces radially outwards stretch along the outer ring; Extension 217c is connected in flange portion 217b, stretches vertically in radial position place identical with mounting portion 217a; And sidewall 217d, be connected in the axial end portion of extension 217c and radially inwardly stretch.Mounting portion 217a locates to contact with sidewall 216 sides placed in the middle formation In the view of being opposite to its front end of flange portion 217b (be left side) on figure.Seal between the shoulder of groove on the front end that sidewall 216 placed in the middle is clamped at mounting portion 217a and the outer ring 211.
On the internal surface of the mounting portion 217a of first holder 217 and extension 217c, hold magnetic sensor as sensor.Magnetic sensor 219 is fixed in first holder 217 and resin block 220 is sandwiched between between the two.Magnetic sensor 219 is enclosed on three, except its side radially, that is,, and on being opposite to the axial side of ball 213, it surrounds near surrounding, on its outside radially, surround by sidewall 216 placed in the middle on axial side of ball 213 at it by sidewall 217d by mounting portion 217a and extension 217c.Magnetic sensor 219 can produce electrical signal based on the magnetic flux that the multi-pole magnet 221 by explanation subsequently produces.Electrical signal passes to the control circuit of not drawing among the figure via outer lead 22.Control circuit is in order to the waveform of amplification and adjustment electrical signal, so that it is converted into so as to detecting the pulse turn signal of inner ring rotational velocity.
Second holder 218 has cylindrical shape mounting portion 218a, and it is fitted on the outer surface of inner ring 212; Flange portion 218b is connected in mounting portion 218a, and radially inwardly stretches along the end surface of inner ring 212; And extension 218c, be connected in flange portion 218b and stretching vertically with the same radial position place of mounting portion 218a.
On the outer surface of the mounting portion 218a of second holder 218 and extension 218c, hold the multi-pole magnet 221 of annular as detection piece.
Multi-pole magnet 221 has a plurality of S and the N utmost point, along circumferentially alternately disposing on its outer surface.Multi-pole magnet 221 is located opposite to and deviates to be contacted with the radially inner side of magnetic sensor 219, is centered between the two with predetermined gap.Multi-pole magnet 221 is enclosed on its both sides, except its outside radially and its close axial side of ball 213, that is, surround and on its inboard radially, surround at its sidewall 217d that is opposite on the axial side of ball 213 by first holder 217 by mounting portion 218a and extension 218c.The internal diameter of sidewall 216 placed in the middle can be reduced (sidewall 216 placed in the middle can be extended towards inner ring 212) to be blocked the multi-pole magnet 221 axial sides near ball 213 by sidewall 216 placed in the middle.Multi-pole magnet 221 always externally produces magnetic flux.The front end of first holder, 217 sidewall 217d is provided with near the multi-pole magnet 221 and second holder 218, but does not form contact with it.
In this configuration, sidewall 216 placed in the middle, first holder 217 and second holder 218 constitute a rectangle and cover magnetic sensor 219 and multi-pole magnet 221 on the cross section.
The flange portion 217b of first holder 217 is bent to U-shaped very close to each other and radially stretches, and one of its both sides contact with the end surface formation of outer ring 211.Even when a certain pressure loading puts on flange portion 217b with in belt sensor ball bearing 216 propelling figure during unillustrated shell on its opposite side, flange portion 217b is also without undergoing distortion, and this is that in fact pressure loading is delivered to outer ring 211 because it is supported by the end surface of outer ring.The flange portion 218b of second holder 218, same, have same effect.
Belt sensor rolling bearing 210 according to configuration mentioned before having, magnetic sensor 219 and multi-pole magnet 221 are surrounded by sidewall 216 placed in the middle, first holder 217 and second holder 218, they play the effect of noise isolation, make may to stop from such as the magnetic flux that spills the such device of motor and high frequency electric source.Therefore, the impedance to the magnetic flux that spills can strengthen to obtain very high magnetic sensor 219 testing precision.In addition, reliably catch by magnetic sensor 219, thereby in surveying, obtain high precision by magnetic sensor 219 by the magnetic that multi-pole magnet 221 produces.
Secondly, because sidewall 216 placed in the middle is arranged on magnetic sensor 219 and the multi-pole magnet 221 close sides of ball 213, so, act on from ball 213 to magnetic sensor 219 and multi-pole magnet 221 directions on the magnetic flux that spills can be blocked equally and the bearing space oiling agent can be prevented from the influence of magnetic sensor 219.
Moreover, be provided with radially opposite each otherly by hold magnetic sensor 219 and multi-pole magnet 221 so that magnetic sensor 219 and multi-pole magnet 221 with first holder 217 and second holder 218, the axial width of entire belt sensor rolling bearing 210 is reduced.
In the present embodiment, as sensor, at this usable temp sensor or vibration transducer.Secondly, as multi-pole magnet, at this available first portion and second portion with the different magnetizing patterns of each tool, second portion is adjacent to the sort of of first portion vertically.First portion can have a plurality of S and the N utmost point, and along circumferential alternate configurations, and second portion has the S and the N utmost point, and their are along circumferentially only being configured in a position.In this case, magnetic sensor also can be arranged to have first portion and second portion.
Secondly, magnetic sensor 219 can be furnished with a transmitter and control circuit can be furnished with receiver, so that wireless telecommunications is become may and be signal to transmit to save outer lead 222.
(the 9th embodiment)
Figure 11 is the sketch of diagram according to a kind of belt sensor rolling bearing 230 of realizing the ninth embodiment of the present invention.In the rolling bearing 230 of the belt sensor of present embodiment, the sidewall 231e placed in the middle and first holder 231 are made one.Some other structure all is similar to the 8th embodiment's belt sensor rolling bearing.Even the structure of present embodiment also can play the effect same as first embodiment.
(the tenth embodiment)
Figure 12 is the sketch of diagram according to a kind of belt sensor rolling bearing of realizing the tenth embodiment of the present invention.In the belt sensor rolling bearing 240 of present embodiment, the sidewall 214e placed in the middle and first holder 241 are made one.Some other similar is in the 8th embodiment's belt sensor rolling bearing.Even the structure of present embodiment also can play the effect same as first embodiment.
(the 11 embodiment)
Realize that the 11st embodiment of the present invention will at length illustrated below in conjunction with Figure 13 to 16.Figure 13 illustrates a kind of deep groove ball bearing, as the tourelle that wherein is equipped with according to the rotation detecting device of realizing the 11st embodiment of the present invention.Deep groove ball bearing has outer ring 303, inner ring 304, a plurality of ball 307 as roll piece, seal ring 308 and retainer 309.
The internal surface 301a of shell 301 is fixed in as static element in outer ring 303.Outer ring 303 is to make through forging to wait by making such as the such metallic material of carbon steel.It has the outer ring raceway 305 that is used to guide ball 307 on the surface that sets within it outer ring 303.
Inner ring 304 is similar to outer ring 303 and makes such as the such metallic material of carbon steel and make through forging to wait.Inner ring 304 is fitted on the outer surface 302a of rotating shaft 302, and rotating shaft is a rotating component.Inner ring 304 has inner ring raceway 306, and it is provided with on its outer surface and is used to guide ball 307 corresponding to the outer ring raceway 305 of outer ring 303.Inner ring 304 is along with the rotation and the rotating shaft 302 of rotating shaft 302 are rotated with being integral.
Ball 307 is arranged in a line between the inner ring raceway 306 of the outer ring raceway 305 of outer ring 303 and inner ring 304.Each ball 307 is followed the rotation of rotating shaft 302 and is rotated along with inner ring 304, rolls across outer ring 305 and inner ring 304.
Seal ring 308 can stop and sealed outer ring 303 and inner ring 304 between put two openings in the space of each ball 307.Seal ring 308 can prevent that dust, moisture, foreign matter etc. from entering the ball reception space and preventing that lubricant oil from spilling the ball reception space.Seal ring 308 is fixed on the standing part 303b place that is formed on 303 internal surfaces of outer ring.
Retainer 309 rollably holds each ball 307 between outer ring raceway 305 and inner ring raceway 306.As retainer 309, at this available pressing cage, machining retainer.
The encoder holder 311 of annular uprightly is set on the outer surface 302a of rotating shaft 302.Encoder holder 311 stretches to shell 301 from rotating shaft 302 outer surface 302a, that is radially outside from rotating shaft 302.The encoder 310 that configuration is faced vertically on an axial side of encoder holder 311.
On the other hand, on the internal surface 301a of shell 301, sensor card gripping member 321 is set uprightly.Sensor card gripping member 321 is stretched to rotating shaft 302 from the internal surface 301a of shell 301, that is radially inside from shell 301.Axial side in sensor card gripping member 321 is provided with single sensor 320, and sensor 320 is opposite to encoder 310 vertically and is provided with.
Figure 14 is the perspective view of diagram encoder 310, and Figure 15 is the partial enlarged view of Figure 14.Encoder 310 is annular, has diametrically than big in the axial direction width.Encoder 310 is made to such an extent that have a plurality of N utmost points 312 and a S utmost point 313, with equidistantly along the hoop alternate configurations.A plurality of N utmost points are the magnetized areas of the different Magnetic flux densities of each tool with the S utmost point.
Each magnetized area that constitutes encoder 310 has one separately with reference to magnetized area, has certain minimum Magnetic flux density.Secondly, each magnetized area is given such Magnetic flux density separately, that is, under with the situation of reference magnetized area as reference, it seems from sensor 320 to increase to next magnetized area from magnetized area clockwise.In detail, in the present embodiment, the Magnetic flux density that a plurality of magnetized areas are given separately
A (k)=kAref (equation 1)
A (k): from the Magnetic flux density of reference magnetized area k clockwise magnetized area
Aref: with reference to the Magnetic flux density of magnetized area
In other words, the Magnetic flux density from reference magnetized area k clockwise magnetized area is with reference to magnetized area k doubly.What have a minimum Magnetic flux density is provided with to such an extent that then have a magnetized area of peakflux density with reference to magnetized area.
As the material of encoder, this available alnico magnet, ferrite magnet, samarium-cobalt magnet, neodymium-iron-boron magnets or by various ferromagnetic powders are mixed with plastics, molded mixture and solidify the bonded magnet that moulding material obtains.Because the Magnetic flux density of a plurality of magnetized areas need be different, so preferentially adopt bonded magnet, it can easily design to such an extent that have any Magnetic flux density.At this, the bonded magnet that adopts a kind of plastics that contain ferrite dust to make.The magnetic force of magnet becomes with temperature.Therefore, must be that the magnetization intensity is determined to make the peak value of under various operational temperature conditions a certain magnetized area the peak value with another magnetized area is not identical.
So the N utmost point 312 of configuration and the S utmost point 313 form a magnetic field around self separately, and this magnetic field has the intensity corresponding to its polarity and Magnetic flux density.Therefore, the magnetic field corresponding to the intensity of the Magnetic flux density of the N utmost point 312 and the S utmost point 313 forms around encoder 310.Encoder 310 is stored among the control circuit as the reference value of rotating shaft absolute angle with reference to the position (angle is set) of magnetized area, and the latter does not draw.
Sensor 320 is magnetic sensors, and it can detect the magnetic field that is formed by encoder 310.Sensor 320 is provided with near the surface of encoder 310 and the magnetic field that can sensing be formed by a plurality of magnetized areas.As sensor 320, availablely can detect a kind of such as the such magnetic field of Hall element and coil at this.At this, will make an explanation by the situation of example adopting by reference Hall element.Hall element is the element that generates electric current according to magnetic flux intensity of crossing Hall element and direction.
Encoder 310 rotates along with the rotation of rotating shaft 302.Sensor 320 is exported to control circuit meeting the N utmost point 312 that is opposite to sensor 320 and the current value of the S utmost point 313 formed magnetic flux intensity and direction via cable 322.
Figure 16 is the figure line of diagram by the output signal of sensor 320 detections.In Figure 16, y coordinate is represented the intensity of output signal and the abscissa express time.The size of output signal is proportional to the intensity of magnetic flux and the symbol of output signal is determined by the direction of magnetic flux.At this, the pulse that appears among Figure 16 the left side is the pulse that is produced by the formed magnetic flux of reference magnetized area.Figure 16 shows that the intensity absolute value of peak value of pulse increases in time.Therefore, under the situation of Figure 16, control circuit is judged rotating shaft and is increased in the N utmost point 312 or the S utmost point 313 intensity, that is it seems that from sensor 320 anticlockwise direction rotates.Then, the control circuit number goes out peak value number that the unit time detects and the spacing of the setting that the peak value number that goes out according to number and each magnetized area are complied with is calculated rotational velocity.
Secondly, control circuit can be determined the absolute angle of rotating shaft according to peak strength.Under the situation that the peak value (some A or C among Figure 16) of sensor is detected, the magnetized area that control circuit is judged corresponding to the output that so detects is located opposite to sensor 320.Then, control circuit is judged, and rotating shaft is arranged on the absolute angle place corresponding to the magnetized area that so detects.In addition, be under the situation of the numerical value at some B place between two peak values in the output of sensor, the absolute angle of putting B is that intensity according to the some A place of last peak value is for coming out in the ratio calculation of an A place and the difference between a B place intensity.In detail a bit say, calculate according to following equation in an angle at B place.
θ (B)=θ (A)+180b/an (equation 2)
θ (A): the absolute angle at some A place
θ (B): the absolute angle at some B place
A: the output intensity at some A place
B: the difference between some A place and the some B place output intensity
N: the sum that is arranged on the magnetized area on the encoder
As mentioned above, according to the present invention, encoder 310 and sensor 320 are provided with opposite each otherly vertically.Secondly, encoder 310 by a plurality of dispose so that magnetic flux intensity the N utmost point 312 and the S utmost point 313 that increase gradually constitute.Therefore, single-sensor 320 can be in order to detect rotational velocity, direction and the angle of rotation 302 simultaneously.
Therefore, the rotational velocity of rotating shaft, direction and angle can be detected by simple device, make to reduce number of components and parts and thereby component cost.Secondly, the minimizing of amount of parts can improve assembling, make and also may reduce assembly cost.
Secondly, owing to only need a sensor,, make and to make compact design on the whole so can save the space in the bearing.Moreover the minimizing of number of sensors also causes reducing of bearing weight, if bearing is used for the reduction that automobile etc. can help oil consumption.
Though the present invention illustrated with reference to the situation that the Magnetic flux density of each magnetized area reduces gradually, can on a line, prepare and dispose a plurality of magnetized area groups, its Magnetic flux density reduces gradually.In the case, by number go out to be included among each magnetized area group with reference to the detected number of times of magnetized area magnetic flux, can determine the absolute angle of magnetic flux clearly.
Secondly, a plurality of magnetized areas groupings can dispose so that just each intensity with reference to magnetized area to be made to be different.In the case, absolute angle can utilize the intensity with reference to magnetized area that has just detected as reference to be determined.
Even when each magnetized area disposes to such an extent that consequently Magnetic flux density reduces gradually, also same effect can take place.
(the 12 embodiment)
Realize the 12nd embodiment of the present invention below in conjunction with Figure 17 and 18 explanations.At this, will be given identical reference character and symbol with identical each member of in the 11 embodiment, mentioning and will omit explanation it.
Figure 17 is the partial enlarged view that is used in according to the encoder 315 among the rotation detecting device of realizing the 12nd embodiment of the present invention.In the present embodiment, encoder 315 is located opposite to sensor 320, similar encoder 310.
Encoder 315 has annular, and this annular has predetermined axial width.The sensor counter surface of encoder 315 constitutes by dispose a plurality of N utmost points 316 with equidistant from distance on hoop.A plurality of N utmost points 316 are the magnetized areas with different each Magnetic flux density.The dorsal part of sensor counter surface is magnetized by the S utmost point.
Each magnetized area that constitutes encoder 315 has one with reference to magnetized area, and it has minimum Magnetic flux density.Each magnetized area is given separately under the situation of reference polairzed area as reference, it seems each Magnetic flux density that deasil progressively increases from magnetized area to next magnetized area in the sensor place.Point says that in the present embodiment, each magnetized area is given separately as each Magnetic flux density that meets equation 1 among the 11 embodiment in detail.
Thereby so each N utmost point 316 of configuration forms magnetic field around self, and the intensity that this magnetic field has is corresponding to separately polarity and Magnetic flux density.Therefore, be formed on around the encoder 315 corresponding to the magnetic field of the intensity of N utmost point Magnetic flux density.Encoder 315 is stored in the control circuit that is not drawn reference as the rotating shaft absolute angle with reference to the position (angle is set) of magnetized area.
Encoder 315 rotates along with the rotation of rotating shaft 302.Sensor 320 is exported to the control circuit that is not drawn via cable 322 according to magnetic flux intensity that is formed by the N utmost point 316 that is located opposite to sensor 320 and steering handle current value.
Figure 18 is the figure line that illustrates the output signal that is detected by sensor 320.In Figure 18, y coordinate is represented the intensity of output signal and the abscissa express time.The size of output signal is proportional to the intensity of magnetic flux and the symbol of output signal is determined by the direction of magnetic flux.At this, appear at that leftmost pulse is the pulse that magnetic flux generated that is formed by the reference magnetized area among Figure 18.Figure 18 shows that the intensity of peak value of pulse increases with step-wise manner in time.Therefore, under the situation of Figure 18, control circuit is judged rotating shaft 302 and is rotated on the direction that the intensity of the N utmost point increases, that is, it seems from sensor 320 and to rotate counter-clockwisely.Then, the control circuit number goes out number of peaks that time per unit detects and the number of peaks that goes out according to number and each magnetized area are provided with the spacing of being complied with and calculate rotational velocity.
Secondly, control circuit can be determined the absolute angle of rotating shaft according to the intensity of peak value of pulse.In the present embodiment, the output pulse of sensor 320 has mild peak value.Therefore, compare with first embodiment, angular resolution goes down.Control circuit has the threshold value that angle is set corresponding to a plurality of magnetized areas.Secondly, when control circuit detects detected value above threshold value, just can judge that encoder passes through corresponding angle.
As mentioned above, according to present embodiment, encoder 315 and sensor 320 are provided with opposite each otherly vertically.Secondly, encoder 315 in the face of the surface of sensor by a plurality of dispose so that the N utmost point that increases gradually of Magnetic flux density constitute.Therefore, single-sensor 320 can be in order to rotational velocity, direction and the angle that detects rotating shaft 302 simultaneously, make may take place with the 11 embodiment in identical effect.
In the present embodiment, the surface in the face of sensor owing to encoder is that each the N utmost point that is only increased gradually by its magnetic flux constitutes.Therefore detected peak value like this is mild.Therefore, compare with the situation of having only a peak value, the percentaeg that peak value detects the error appearance is minimized, and making may be with higher reliability detection peak.
Though the present invention is illustrated by the situation that a plurality of N utmost points constitute with reference to the surface in the face of sensor of encoder that the surface in the face of sensor of encoder also can be made of a plurality of S utmost points.In the case, the detection of rotational velocity, sense of rotation and absolute angle be with present embodiment in identical mode make, the symbol of the just output signal of exception is conversely.
(the 13 embodiment)
Realize that the 13rd embodiment of the present invention will be illustrated in detail in conjunction with Figure 19 and 20.At this, will be given identical reference character and symbol with each identical components mentioned among the 11 embodiment, and will omit explanation them.
Figure 19 illustrates a kind of deep groove ball bearing as the belt sensor bearing, wherein is equipped with according to the rotation detecting device of realizing the 13rd embodiment of the present invention.Deep groove ball bearing has outer ring 303, inner ring 304, a plurality of ball 307 as roll piece, seal ring 308 and seat ring 309.
In the present embodiment, seal ring 308 can stop and be sealed between outer ring 303 and the inner ring 304 and puts one of the both ends open in ball space 307.Putting in the both ends open in ball space 307 another is stopped by encoder holder 331 and sensor card gripping member 341 and is sealed.
Sensor card gripping member 341 is a ring part, has the C tee section with parallel two ends.Sensor card gripping member 341 is fixed in an axial end 303c of outer ring 303 and 303 stretches out vertically from the outer ring.The sensor of radially facing 340 is set on the radially inboard of sensor card gripping member 341.
Encoder holder 331 is ring parts, has L shaped cross section.Encoder holder 331 is fixed in an axial end 304b of inner ring 304, and stretches out in inner ring 304 edge axles.The front end of sensor card gripping member 341 is arranged between the two ends of sensor card gripping member 341.Encoder holder 331 and sensor card gripping member 341 are fitted to each other and play the effect identical with seal ring 308.On a radially side of encoder holder 331, encoder 330 is set.Encoder 330 is disposed radially to such an extent that be opposite to sensor 340.
Figure 20 be the diagram encoder 330 perspective view and Figure 21 is the partial enlarged view of Figure 20.Encoder 330 has annular, in the axial direction than having bigger width diametrically.Encoder 330 make have a plurality of with the N utmost point 332 and the S utmost point 333 of equidistant from distance along the hoop alternate configurations.A plurality of N utmost points 332 are each magnetized areas with different each Magnetic flux density with the S utmost point 333.
The magnetized area that constitutes encoder 330 has one separately with reference to magnetized area, and this zone has certain minimum Magnetic flux density.Secondly, each magnetized area is given the Magnetic flux density that deasil increases gradually to next magnetized area from magnetized area from ball 307 under as the situation of reference at the reference magnetized area separately.The Magnetic flux density of a plurality of magnetized areas is shown by above-mentioned equation 1 in the present embodiment.
So the N utmost point 332 of configuration and the S utmost point 333 form magnetic field around self separately, and the intensity that this magnetic field has is for its polarity and magnetic flux.Therefore, around the magnetic field of encoder 330 formation corresponding to the intensity of the N utmost point 332 and the S utmost point 333 Magnetic flux densities.The position with reference to magnetized area of encoder 330 (angle is set) is stored among the unillustrated in the drawings control circuit as the reference of rotating shaft absolute angle.
Sensor 340 is magnetic sensors, can detect the magnetic field that is formed by encoder 330.Sensor 340 is provided with near the surface of encoder 330 and the magnetic field that can sensing be formed by each magnetized area.As a kind of at this available sensor 320 that is similar to the 11 embodiment of sensor 340.
Encoder 330 rotates along with the rotation of rotating shaft 302.Sensor 340 according to the intensity and the direction of the N utmost point 332 that is located opposite to sensor 340 and the S utmost point 333 formed magnetic flux, is exported to unillustrated control circuit among the figure to current value via cable 322.
The output signal that is detected by sensor 320 is similar to those shown among Figure 16.As among the 11 embodiment, the size of output signal is proportional to the intensity of magnetic flux and the symbol of output signal is determined by the direction of magnetic flux.
In the case, control circuit is judged rotating shaft and is rotated on the direction that the N utmost point 332 and the S utmost point 333 intensity increase.That is it seems that from ball 307 inhour rotates.Then, the control circuit number goes out the number of time per unit peak value and with each magnetized area the spacing of being complied with is set according to the peak value number that number goes out to calculate rotational velocity.
Secondly, control circuit is determined the absolute angle of rotating shaft according to peak strength.Under the situation of detecting sensor output peak value (some A or C among Figure 16), control circuit is judged, and is located opposite to sensor 340 corresponding to the magnetized area of detected output like this.Then, control circuit is judged, and rotating shaft is arranged on the absolute angle place corresponding to detected magnetized area like this.
In addition, under the output of sensor was situation at the numerical value at the some B place in the middle of each peak value, the absolute angle of some B was according to the intensity at the peak point A place of front to be come out in an A place and the ratio calculation of putting the difference between the intensity at B place.Say a bit that in detail the angle at some B place is calculated according to equation 2.
As mentioned above, according to present embodiment, encoder 330 and sensor 340 are disposed radially opposite each otherly.Secondly, encoder 330 by a plurality of dispose so that Magnetic flux density each N utmost point 332 and each S utmost point 333 of reducing gradually constitute.Therefore, single-sensor 340 can in order to detect speed, direction and the angle that rotating shaft 302 is rotated simultaneously, make may take place with the 11 embodiment in identical effect.
Secondly, in the present embodiment, because outer ring 303 and inner ring 304, encoder 330 and the sensor 340 of bearing are made one, so, if encoder and sensor before be installed on the bearing, then can just, bearing finish assembling by being placed between rotating shaft and the shell.Therefore, packaging efficiency can improve and help to reduce assembly cost.
Moreover, can be applied to illustrated belt sensor bearing in first to the tenth embodiment any with rotation detecting device identical in the present embodiment.
(the 14 embodiment)
Below in conjunction with Figure 22 the realization 12nd embodiment of the present invention is described.At this, will give identical reference character and symbol and will omit its explanation with member identical among the 11 to the 13 embodiment.
Figure 22 is the partial enlarged view that is used in the encoder 335 in a kind of belt sensor bearing, and this bearing has the rotation detecting device according to the realization fourteenth embodiment of the invention that is mounted in it.In the present embodiment, encoder 335 is located opposite to sensor 340, is similar to encoder 330.
Encoder 335 is annular, has predetermined axial width.The sensor counter surface of encoder 335 constitutes by disposing a plurality of N utmost points 336 with equidistant from distance along hoop.A plurality of N utmost points 336 are each magnetized areas with different each Magnetic flux density.Encoder 335 is to give magnetized by the S utmost point on the side that is opposite to sensor at it.
Each magnetized area that constitutes encoder 335 has one with reference to magnetized area, has minimum Magnetic flux density.Each magnetized area is given each Magnetic flux density that deasil increases gradually from magnetized area to next magnetized area from ball 307 at the reference magnetized area under as the situation of reference separately.In detail a bit say that in the present embodiment, each magnetized area among the 11 to the 13 embodiment, is given each Magnetic flux density according to equation 1 separately.
Thereby so each N utmost point 336 of configuration constitutes a magnetic field around it, and the intensity that this magnetic field has is corresponding to each polarity and Magnetic flux density.Therefore, be formed on around the encoder 335 corresponding to the magnetic field of the intensity of N utmost point Magnetic flux density.Encoder 335 stores in the unillustrated in the drawings control circuit reference as the rotating shaft absolute angle with reference to the position (angle is set) of magnetized area.
Encoder 335 rotates along with the rotation of rotating shaft 302.Sensor 340 according to the Magnetic flux density and the direction that are formed by the N utmost point that is located opposite to sensor 340, outputs to unillustrated control circuit among the figure to current value via cable 322.
Shown in the output signal that is detected by sensor 340 is similar among Figure 18.In Figure 18, y coordinate is represented the intensity of output signal and the abscissa express time.The size of output signal is proportional to the intensity of magnetic flux and the symbol of output signal is determined by the direction of magnetic flux.At this, appear at that the pulse on the Far Left is the pulse that is generated by the formed magnetic flux of reference magnetized area among Figure 18.Figure 18 shows that the intensity of peak value of pulse increases with step-wise manner in time.Therefore, under the situation of Figure 18, control circuit is judged, and rotating shaft 302 is rotated on the direction that the N utmost point 336 intensity increase, that is, it seems that from sensor 340 inhour rotates.Then, the control circuit number goes out the detected peak value number of time per unit and with each magnetized area the spacing of being complied with is set according to the peak value number that number goes out to calculate rotational velocity.
Secondly, control circuit is determined the absolute angle of rotating shaft according to the intensity of peak value of pulse.In the present embodiment, the output pulse of sensor 340 has mild peak value.Therefore, with the same under the 12 embodiment's the situation, compare with the 11 embodiment, angular resolution has lowered.Control circuit has the threshold value that angle is set of corresponding each magnetized area.Secondly, when control circuit predicts checkout value above threshold value, judge that then encoder is through corresponding angle.
As mentioned above, according to present embodiment, encoder 335 and sensor 340 are disposed radially opposite each otherly.Secondly, the sensor counter surface of encoder 335 by a plurality of dispose so that the N utmost point 336 that increases gradually of Magnetic flux density constitute.Therefore, single-sensor 340 can in order to detect speed, direction and the angle that rotating shaft 302 is rotated simultaneously, make may present with the 11 embodiment in identical effect.
In the present embodiment, because each N utmost point that the sensor counter surface of encoder is just increased gradually by its Magnetic flux density constitutes, thereby detected peak value like this is mild.Therefore, compare with the situation that is a peak value, the percentaeg that peak value detects the error generation has reduced, and making may be with higher reliability detection peak.
Though present embodiment illustrated by the situation that a plurality of N utmost points constitute with reference to the sensor counter surface of encoder,, the sensor counter surface of encoder also can be made of a plurality of S utmost points.In the case, the detection of rotational velocity, sense of rotation and absolute angle be with present embodiment in identical mode realize the just opposite in sign of output signal of exception.
Secondly, in the present embodiment, because outer ring 303 and inner ring 304, encoder 335 and the sensor 340 of bearing are made one, so, if encoder and sensor originally be contained on the bearing, then can finish assembling as long as bearing is arranged between rotating shaft and the shell.Therefore, packaging efficiency can improve, thereby helps to reduce assembly cost.
Moreover, can be used for any one illustrated belt sensor bearing with rotation detecting device identical in the present embodiment in first to the tenth embodiment.
(the 15 embodiment)
Below with reference to Figure 23 the realization 15th embodiment of the present invention is described.At this, will be given identical reference character and symbol with the identical member of mentioning among the 11 to the 14 embodiment and will omit its explanation.
Figure 23 diagram wherein is equipped with the rotation detecting device according to realization the of the present invention the 13 or the 14 embodiment as a kind of deep groove ball bearing of belt sensor rolling bearing.In the present embodiment, the outer ring 303 of deep groove ball bearing and inner ring 304 have the sensor mounting portion 303d and the encoder mounting portion of stretching vertically respectively.
On the 304d of the outside vertically of encoder mounting portion 304c, encoder 350 is set.As encoder 350, can be used on illustrated encoder 330 or 335 among the 13 or the 14 embodiment at this.An axial side of encoder 350 is opposite to sensor mounting portion 303d.
On the other hand, on the inboard 303e of axle of sensor mounting portion 303d, annular steel disc 385 is set uprightly.Lip ring 380 is supported with the gap between seal sensor mounting portion 303d and the encoder mounting portion 304c by steel disc 385.
Secondly, on the axial inboard 303e of sensor mounting portion 303d, sensor mount 375 is set.Sensor mount 375 is between seal ring 308 and Sealing 380.
The sensor 360 that temperature measuring equipment 370 is set on sensor mount 375 and makes by Hall element etc.Sensor 360 is located opposite to encoder 350 and can detects the magnetic flux that is formed by encoder 350.Sensor 360 with the 13 and the 14 embodiment in identical mode detect magnetic flux and thereby detect rotational velocity, sense of rotation and the absolute angle of rotor.
But the temperature data that the temperature of temperature measuring equipment 370 determination sensors and encoder and each surrounding member and output so record is given unillustrated control circuit among the figure.The magnetized area that constitutes encoder 350 varies with temperature and changes Magnetic flux density.Control circuit has a form, changes so as to proofreading and correct temperature variant Magnetic flux density.Secondly, control circuit utilizes this form to proofread and correct detected for this reason output value and detects rotational velocity, sense of rotation and the absolute angle of rotating shaft.Under the situation of using such non-contact thermometer such as thermocouple, can detect temperature such as the so nonrotational part of sensor, but under the situation of using such non-contact thermometer such as infrared radiation thermometer, the just feasible temperature that may detect such as the such rotating component of encoder.
As mentioned above, according to present embodiment, the output value of proofreading and correct according to temperature variation can be in order to detect spindle speed, sense of rotation and the absolute angle of rotating shaft.Therefore, encoder 350 is adopted to encoder 350 various operational temperature conditions without a moment's thought, is worth more broadly being applied to bearing and tourelle to this rotary state detecting device.
Chipware gap between encoder and the sensor (core gap) is with expanding with heat and contract with cold and change.This core body gap changes and can be proofreaied and correct according to the signal from temperature measuring equipment.
Secondly, in the present embodiment, encoder 350 and sensor 360 are sealed by seal ring 308 and Sealing 380.Therefore, it is minimum that external action can reduce to, and makes and may make measurement with degree of precision.
Moreover encoder 350 and sensor 320 are provided with radially opposite each otherly.Secondly, encoder 310 by a plurality of dispose so that Magnetic flux density the N utmost point 312 and the S utmost point 313 that gradually change constitute.Therefore, single-sensor 320 can be in order to rotational velocity, direction and the angle that detects rotating shaft 302 simultaneously, make may present with the 11 embodiment in identical effectiveness.
The bearing that secondly, can be used for any one illustrated belt sensor of first to the tenth embodiment with rotation detecting device identical in the present embodiment.
(the 16 embodiment)
To explain the realization 16th embodiment of the present invention in conjunction with Figure 24 to 28.Figure 24 illustrates a kind of deep groove ball bearing as tourelle, wherein is equipped with according to the rotation detecting device of realizing the 16th embodiment of the present invention.Deep groove ball bearing has outer ring 403, inner ring 404, a plurality of ball 407 as roll piece, seal ring 408 and retainer 409.
The internal surface 401a of shell 401 is fixed in as static element in outer ring 403.Outer ring 403 is to stand to forge or similar technology is made by making such as the such metallic material of carbon steel.Outer ring 403 has outer raceway 405, is used to guide ball 407 on its surface that sets within it.
Inner ring 404 is to stand to forge or similar technology is made by making such as the such metallic material of carbon steel, and it is such to be similar to outer ring 403.Inner ring 404 is fitted on the outer surface 402a as the rotating shaft 402 of rotating component.Inner ring 404 has interior raceway 406, is provided with on its outer surface, and the outer raceway 405 corresponding to outer ring 403 is used to guide ball 407.Inner ring 404 is along with the rotation and the rotating shaft 402 of rotating shaft 402 are rotated with being integral.
Each ball 407 is arranged on the line between the interior raceway 406 of the outer raceway 405 of outer ring 403 and inner ring 404.Each ball 407 rolls across outer ring 405 and inner ring 406 under the situation that is accompanied by 404 rotations of rotating shaft 402 rotary inner rings.
Seal ring 408 stop and sealed outer ring 403 and inner ring 404 between put two openings in the space 407 of ball.Seal ring 408 can prevent that dust, moisture, foreign matter etc. from entering the space and the oiling agent that put ball and spilling from the space that puts ball.Seal ring 408 is fixed on the standing part 403b that is formed on 403 internal surfaces of outer ring.
Retainer 409 rollably is held in ball 407 between outer race 405 and the inner race 406.As retainer 409, can use pressing cage, machining retainer.
The encoder holder 411 of annular uprightly is set on the outer surface 402a of rotating shaft 402.Encoder holder 411 stretches to shell 401 from the outer surface 402a of rotating shaft 402, that is radially outside from rotating shaft 402.The encoder of facing vertically 410 is set on an axial side of encoder holder 411.
On the other hand, on the internal surface 401a of shell 401, sensor card gripping member 421 is set uprightly.Sensor card gripping member 421 is stretched to rotating shaft 402 from the internal surface 401a of shell 401, that is radially inside from shell 401.On an axial side of sensor card gripping member 421, single-sensor 420 is set.Sensor 420 is located opposite to encoder 410 vertically.
Figure 25 is a plane view, encoder 410 is shown, and Figure 26 is the local enlarged perspective of Figure 25.Encoder 410 has the annular shape of constant radial width.Encoder 410 has a plurality of cascade sensor counter surface 410a and a straight encoder assembling set earthed surface 410b.Encoder 410 is fixed in encoder assembling set 411 at encoder assembling set earthed surface 410b place.The Normal direction of encoder assembling set earthed surface 410b is with axially identical.
Shown among Figure 26, a plurality of sensor counter surface 410a are circumferentially separated by the step edge with axial height h1.With O is that the center is every central angle θ 0Form a step, so that every central angle θ 0Along the sensor counter surface of circumferentially having cut apart encoder.Therefore, the height H of the sensor counter surface 410a from encoder assembling set earthed surface 410b to encoder is every central angle θ 0Increase h1.
Therefore, the axial height H of encoder 410 starts from as the sensor counter surface 410a of the most close encoder assembling set earthed surface 410b of reference to away from the sensor counter surface 410a of encoder assembling set earthed surface 410b, every central angle θ 0Increase h1 monotonously.In the present embodiment, be provided with sensor counter surface 410a by the sensor counter surface 910a of the most close encoder assembling set earthed surface 410b away from encoder assembling set earthed surface 410b.Secondly, in the present embodiment, encoder 410 is provided with following configuration, and promptly height H be it seems from sensor and increased h1 counter-clockwisely.Therefore, the distance between encoder 410 and the sensor 420 along with the rotation of rotating shaft 402 according to the change in shape of sensor counter surface 410a.Distance between encoder 410 and the sensor 420 is stored among the unillustrated in the drawings control circuit by angle.Moreover control circuit can store the position of a plurality of sensor counter surface 410a and the absolute angle of rotating shaft 402 interrelatedly.
Sensor 420 is located opposite to the sensor counter surface 410a of encoder 410 vertically.Sensor 420 is displacement transducers, utilizes light or ultrasound to measure the sensor counter surface 410a of encoder 410 and the variable in distance between the sensor 420.Sensor 420 is to the sensor counter surface 410a of encoder 410 output light or ultrasound.So the light or the ultrasound of output are reflected by sensor counter surface 410a then.Light that sensor 420 receptions are so reflected or ultrasound are with the displacement of determination sensor counter surface shape.Sensor 420 is exported detected distance information like this via cable 422 unillustrated control circuit in figure.
Figure 27 is a figure line, and diagram is by sensor 420 detected output signals.In Figure 27, y coordinate is represented the intensity of output signal and the abscissa express time.In Figure 27, dotted line is represented output signal.The corresponding distance with sensor of the size of output signal, and the sensor counter surface is the closer to sensor, and the intensity of output signal is big more.At this, appear at the pulse that detected value when the sensor counter surface of the most close encoder assembling set earthed surface is located opposite to sensor 420 is represented in the pulse on the high order end among Figure 27.Figure 27 shows that the intensity of peak value of pulse increases with step-wise manner in time monotonously.
As previously mentioned, in the present embodiment, encoder 410 is provided with following configuration, promptly it seems that from sensor 420 height H increases h1 counter clockwise gradually.Therefore, under the situation of Figure 27, control circuit is judged, and encoder 410, that is rotating shaft it seems from sensor to clockwise rotate.
Shown among Figure 27, the output of sensor 420 has signal by the sensor counter surface 410a of the most close sensor 420 reflection as peak-peak.The control circuit number goes out this peak-peak and calculates the rotational velocity of rotating shaft 402 according to the peak-peak number that time per unit obtains.
Secondly, control circuit can be determined the absolute angle of rotating shaft according to pulse strength.In the present embodiment, the output of sensor 420 accords with the shape of encoder 410 but is step-like.Control circuit can store the absolute angle and the checkout value of different shape parallel with one anotherly.Then, control circuit is judged the angle that rotating shaft is provided with the place according to checkout value.Like this, can be in angle-resolved range Theta 0Within carry out the detection of rotating shaft 402 absolute angle.
As mentioned above, according to present embodiment, encoder 410 and sensor 420 are provided with opposite each otherly vertically.Secondly, encoder 410 has formation sensor counter surface 410a thereon, so that increases monotonously with the distance of sensor 420 or reduce.Sensor 420 is by utilizing light and hyperacoustic displacement transducer to make.Sensor 420 is according to coming output signal output to control circuit with the distance of sensor counter surface 410a.Control circuit is analyzed this output signal to detect speed, direction and the angle that rotating shaft 402 is rotated.Therefore, signal emitter 420 can detect speed, direction and the angle that rotating shaft 402 is rotated simultaneously, makes may present as the identical effectiveness among the 11 embodiment.
In the present embodiment, sensor 420 is to utilize light or hyperacoustic displacement transducer.But, sensor 420 is not subjected to concrete restriction, if it be a kind of can determination sensor counter surface 410a and sensor 420 between the sensor of variable in distance.As sensor 420, can advise a kind of magnetic sensor at this, promptly a kind ofly utilize interactional sensor between magnetic field and the eddy current etc. as example.Under the situation of using magnetic sensor, encoder is a magnetic material.Utilizing under the sensor situation of eddy current, encoder need be such as the such ferromagnetic material of metallic material.
(the 17 embodiment)
Below in conjunction with Figure 28 the realization 17th embodiment of the present invention is described.At this, will be given identical reference character and symbol with identical member mentioned in the 16 embodiment, and its explanation will be omitted.
In the present embodiment, in Figure 24, on an axial side of encoder holder 4 11, encoder 415 is set.On the other hand, on an axial side of sensor card gripping member 421, single-sensor 425 is set.Sensor 425 is located opposite to encoder 415 vertically.
Figure 28 is used in according to local enlarged perspective among the rotation detecting device of realizing the 17th embodiment of the present invention, encoder.In the present embodiment, encoder 415 is similar to encoder 410 and is located opposite to sensor 425.
Encoder 415 has annular, and radial width is constant.Encoder 415 has sensor counter surface 415a and straight encoder assembling set earthed surface 415b of a plurality of step types.Encoder 415 is fixed in encoder assembling set 411 at encoder assembling set earthed surface 415b place.The Normal direction of encoder assembling set earthed surface 415b is with axially identical.
Shown among Figure 28, a plurality of sensor counter surface 415a by step with axial height h1 along circumferentially spaced.Step is that the center is every central angle θ with O 0Form, so that every central angle θ 0Along the sensor counter surface of circumferentially having cut apart encoder.Therefore, the height H of the sensor counter surface 415a from encoder assembling set earthed surface 415b to encoder is every central angle θ 0Increase h1.
Therefore, the axial height H of encoder 415 starts from as the sensor counter surface 415a of the most close encoder assembling set earthed surface 415b of reference to away from the sensor counter surface 415a of encoder assembling set earthed surface 415b, every central angle θ 0Increase h1 monotonously.In the present embodiment, be provided with sensor counter surface 415a by the sensor counter surface 415a of the most close encoder assembling set earthed surface 415b away from encoder assembling set earthed surface 410b.Secondly, in the present embodiment, encoder 415 is provided with following configuration, and promptly height H be it seems from sensor and increased h1 in counterclockwise direction.Therefore, the distance between encoder 415 and the sensor 425 along with the rotation of rotating shaft 402 according to the change in shape of sensor counter surface 415a.Distance between encoder 415 and the sensor 425 is stored among the unillustrated in the drawings control circuit by angle.Moreover control circuit can store the position of a plurality of sensor counter surface 415a and the absolute angle of rotating shaft 402 interrelatedly.
The sensor counter surface 415a of encoder 415 is from being furnished with the N utmost point 437.Each magnetized area that constitutes the N utmost point 437 has predetermined magnetic flux density separately, and the N utmost point 437 forms magnetic field around self, and the intensity that this magnetic field has is corresponding to its polarity and Magnetic flux density.Therefore, around the magnetic field of encoder 415 formation corresponding to the Magnetic flux density of the N utmost point 437.
As the material of encoder 415, this available alnico magnet, ferrite magnet, samarium-cobalt magnet, neodymium-iron-boron magnets or by various ferromagnetic powders are mixed with plastics, molded mixture and solidify the bonded magnet that moulding material obtains.Because the Magnetic flux density of a plurality of magnetized areas must be consistent, thus bonded magnet preferably adopted, because it can design easily to have any Magnetic flux density.At this, adopt a kind of bonded magnet of making by plastics that contain ferrite dust or rare earth material.The magnetic force of magnet varies with temperature.
Sensor 425 is located opposite to the sensor counter surface 415a of encoder 415 vertically.Sensor 425 is magnetic sensors, can measure the sensor counter surface 415a of encoder 415 and the variable in distance between the sensor 425.At using a kind of magnetic sensor such as the Hall element or coil that can detect magnetic field, particularly Hall element is illustrated present embodiment by example.Hall element is a kind ofly can generate the device of electric current as output signal according to the intensity of the magnetic flux that passes Hall element and direction.
But the magnetic field that sensor 425 sensings are formed by each N utmost point 437 of encoder 415.The intensity in the magnetic field that is formed by the N utmost point 437 is respectively along with reducing or increase and increase or reduce apart from it between sensor counter surface 415a of the N utmost point 437 and encoder 415.But the Strength Changes in sensor 425 sensing magnetic fields is also exported checkout values via cable 422 and is given unillustrated control circuit among the figure.
Detect output signal by sensor 425 and be shown among Figure 27, among Figure 27, solid line is represented output signal.The size of output signal is proportional to detected magnetic flux intensity and the symbol of output signal is determined by the direction of magnetic flux.At this, appear at the pulse that checkout value when the sensor counter surface 415a that is close to most encoder assembling set earthed surface 415b is located opposite to sensor 425 is represented in the pulse on the high order end among Figure 27.Figure 27 shows that the intensity of peak value of pulse increases in time monotonously in the step mode basically.
As previously mentioned, in the present embodiment, encoder 415 is provided with following configuration, promptly it seems that from sensor 425 height H increases h1 in counterclockwise direction.Therefore, under the situation of Figure 27, control circuit can be judged, and encoder 415, that is rotating shaft it seems from sensor to clockwise rotate.
Shown among Figure 27, the output of sensor 425 has signal by the sensor counter surface 415a reflection that is close to most sensor 425 as peak-peak.The control circuit number goes out this peak-peak and calculates the rotational velocity of rotating shaft 402 according to the peak-peak number that time per unit obtains.
Secondly, control circuit can be determined the absolute angle of rotating shaft according to pulse strength.In the present embodiment, to meet the shape of encoder 415 be step-like in the output of sensor 425.Control circuit can store the absolute angle and the checkout value of different shape interrelatedly.Then, control circuit is judged the angle that rotating shaft is provided with the place according to checkout value.Like this, the detection of rotating shaft 402 absolute angle can be in angle-resolved range Theta 0Within make.
Secondly as mentioned above, according to present embodiment, encoder 415 and sensor 425 are provided with opposite each otherly vertically, and, encoder 415 has formation sensor counter surface 415a thereon, so that increase monotonously with the distance of sensor 425 or reduce.Sensor 425 is made of magnetic sensor and sensor counter surface 415a is furnished with the N utmost point 437.Sensor 425 outputs to control circuit to output signal according to the distance with sensor counter surface 415a.Control circuit is analyzed this output signal to detect speed, direction and the angle that rotating shaft 402 is rotated.Therefore, single sensor 425 can in order to detect speed, direction and the angle that rotating shaft 402 is rotated simultaneously, make may present with the 11 embodiment in identical effectiveness.
In the present embodiment, because the sensor counter surface 415a of encoder only is made of each N utmost point, so detected peak value like this is mild.Therefore, compare with the situation of having only a peak value, the percentaeg that peak value detects the error appearance has reduced, and making may be with higher reliability detection peak.
Though present embodiment is described by the situation that a plurality of N utmost points constitute with reference to the sensor counter surface of encoder 415,, the sensor counter surface of encoder 415 also can be made of a plurality of S utmost points.In the case, the detection of rotational velocity, sense of rotation and absolute angle with present embodiment in identical mode make, exception be that the symbol of output signal conversely.
(the 18 embodiment)
Realize the 18th embodiment of the present invention below in conjunction with Figure 29 and 30 explanations.At this, will be given identical reference character and symbol with identical member mentioned among the 16 or the 17 embodiment and will omit its explanation.
In the present embodiment, in Figure 24, on an axial side of encoder holder 411, encoder 416 is set.On the other hand, on an axial side of sensor card gripping member 421, single sensor 425 is set.Sensor 425 is located opposite to encoder 416 vertically.
Figure 29 is the local enlarged perspective of encoder 416, and encoder is used in according among the rotation detecting device of realizing the 18th embodiment of the present invention.In the present embodiment, encoder 416 is provided with to such an extent that be similar to encoder 410 and 415 and be opposite to sensor 425.
Encoder 416 has annular shape, and radial width is constant.Encoder 416 has a plurality of step type sensor counter surface 416a and a straight encoder assembling set earthed surface 416b.Encoder 416 is fixed in encoder assembling set 411 at encoder assembling set earthed surface 416b place.The Normal direction of encoder assembling set earthed surface 416b is with axially identical.
Shown among Figure 29, a plurality of sensor counter surface 416a by step with axial height 11 along circumferentially spaced.With O is that the center is every central angle θ 0Form step, so that the edge is circumferentially every angle θ 0The sensor counter surface of having cut apart encoder.Therefore, the height L of the sensor counter surface 416a from encoder assembling set earthed surface 416b to encoder is every angle θ 0 Increase 11.
Therefore, the axial height L of encoder 416 starts from as the sensor counter surface 416b of the most close encoder assembling set earthed surface 416b of reference to away from the sensor counter surface 416a of encoder assembling set earthed surface 416b, every central angle θ 0 Increase 11 monotonously.In the present embodiment, be provided with sensor counter surface 416a by the sensor counter surface 416a of the most close encoder assembling set earthed surface 416b away from encoder assembling set earthed surface 416b.Secondly, in the present embodiment, encoder 416 is provided with following configuration, and promptly height L it seems from sensor and increases 11 in counterclockwise direction.Therefore, the distance between encoder 416 and the sensor 425 along with the rotation of rotating shaft 402 according to the change in shape of sensor counter surface 416a.Distance between encoder 416 and the sensor 425 is stored among the unillustrated in the drawings control circuit by angle.Moreover control circuit can store the position of a plurality of sensor counter surface 416a and the absolute angle of rotating shaft 402 interrelatedly.
The sensor counter surface 416a of encoder 416 is furnished with a plurality of N utmost points 437 and the S utmost point 438 separately.The magnetized area that constitutes the N utmost point 437 and the S utmost point 438 has predetermined magnetic flux density separately.The N utmost point 437 and the S utmost point 438 form magnetic field around self separately, and the intensity that has is corresponding to its polarity and Magnetic flux density.Therefore, around the magnetic field of encoder 416 formation corresponding to the Magnetic flux density of the N utmost point 437 and the S utmost point 438.
As the material of encoder 416, this available alnico magnet, ferrite magnet, samarium-cobalt magnet, neodymium-iron-boron magnets or by various Magnaglos are mixed with plastics, molded mixture and solidify the bonded magnet that moulding material obtains.Because the Magnetic flux density of a plurality of magnetized areas must be consistent, thus bonded magnet preferably used, because it can design easily to have any Magnetic flux density.At this, use a kind of bonded magnet of making by plastics that contain ferrite dust or rare earth material.The magnetic force of magnet varies with temperature.
Sensor 425 is the magnetic sensors that can detect magnetic field, as Hall element and the coil of being explained among the 17 embodiment.
But the magnetic field that sensor 425 sensings are formed by a plurality of N utmost points 437 and the S utmost point 438 of encoder 415.The intensity absolute value in the magnetic field that is formed by the N utmost point 437 and the S utmost point 438 is reducing or increase and increase or reduce along with distance between the sensor counter surface 416a of the N utmost point 437 or the S utmost point 438 and encoder 416 respectively.But the variation of sensor 425 sensing magnetic intensities is also exported checkout values via cable 422 and is given unillustrated control circuit among the figure.
Figure 30 diagram is by sensor 425 detected output signals.The size of output signal is proportional to the symbol of the intensity output signal of detected magnetic flux and is then determined by the direction of magnetic flux.At this, appear at the pulse that detected value when the sensor counter surface 416a of the most close encoder assembling set earthed surface 416b is located opposite to sensor 425 is represented in the pulse on the high order end among Figure 30.Figure 30 shows that the absolute value of peak value of pulse intensity increases with step-wise manner basically in time monotonously.
As previously mentioned, in the present embodiment, encoder 416 is provided with following configuration, and promptly height L it seems from sensor 425 and increases 11 in counterclockwise direction.Therefore, under the situation of Figure 27, control circuit is judged, and encoder 416, that is rotating shaft 402 it seems from sensor to clockwise rotate.
Shown among Figure 30, the output of sensor 425 has signal by the sensor counter surface 416a of the most close sensor 425 reflection as peak-peak.The control circuit number goes out this peak-peak and the number of the peak-peak that obtains according to time per unit is calculated the rotational velocity of rotating shaft 402.
Secondly, control circuit is determined the absolute angle of rotating shaft 402 according to peak strength.When the output of sensor 425 showed peak detection values (the some A among Figure 30), control circuit was judged, and was located opposite to sensor 425 corresponding to the magnetized area of detected output like this.Then, control circuit is judged, and rotating shaft 402 is arranged on the absolute angle corresponding to detected magnetized area like this.
Secondly, when the output of sensor 425 is the value at some B place between two peak values, when the absolute angle of B can be calculated for an A place and the ratio of putting the difference between the B place intensity according to the intensity at the peak point A place of tight front.Say a bit that in detail the angle at some B place can be calculated by above-mentioned equation 2.
Control circuit stores the position of a plurality of sensor counter surface 416a and the absolute angle of rotating shaft 402 with can being relative to each other connection.Therefore, but control circuit with reference to the absolute angle of result's calculation code device of calculating by above-mentioned equation 2.
As mentioned above, according to the present invention, encoder 416 and sensor 425 are provided with opposite each otherly vertically.Secondly, encoder 416 has formation sensor counter surface 416a thereon, so that increases monotonously with the distance of sensor 425 or reduce.Sensor 425 be constitute by magnetic sensor and the N utmost point 437 and the S utmost point 438 alternately be set on sensor counter surface 416a.Sensor 425 is according to coming output signal output to control circuit with the distance of sensor counter surface 416a.Control circuit is analyzed this output signal to detect speed, direction and the angle that rotating shaft 402 is rotated.Therefore, single sensor 425 can in order to detect speed, direction and the angle that rotating shaft 402 is rotated simultaneously, make may present with the 11 embodiment in identical effectiveness.
In the present embodiment, with crossing encoder with the sensor counter surface that constitutes by the N utmost point and the S utmost point.Therefore detected peak value like this is that point is steep, makes and may detect absolute angle with the angular resolution that is higher than among the 16 embodiment or the 17 embodiment.
(the 19 embodiment)
Describe the realization 19th embodiment of the present invention in detail below with reference to Figure 31 to 33.At this, will be given identical reference character and symbol with identical member mentioned among the 16 to 19 embodiment and will omit its explanation.
Figure 31 diagram wherein is equipped with according to the rotation detecting device of realizing the 19th embodiment of the present invention as a kind of deep groove ball bearing of belt sensor bearing.Deep groove ball bearing has outer ring 403, inner ring 404, a plurality of ball 407 as roll piece, seal ring 408 and back-up ring 409.
In the present embodiment, seal ring 408 stop and sealed outer ring 403 and inner ring 404 between put one of two openings in the space of each ball 407.Another of two openings of each ball 407 stopped by encoder holder 431 and sensor card gripping member 441 and sealed.
Sensor card gripping member 441 is annular construction members, has the parallel C tee section in two ends.Sensor card gripping member 441 is fixed in the axial end portion 403C of outer ring 403 and 403 stretches out vertically from the outer ring.Radially inside top in sensor card gripping member 441 is provided with the right sensor of sagittal plane 440.
Encoder holder 431 is annular construction members, has L shaped cross section.Encoder holder 431 is fixed in the axial end portion 404b of inner ring 404 and stretches out vertically from inner ring 404.The front end of encoder holder 431 is arranged between two ends of sensor card gripping member 441.Encoder holder 431 and sensor card gripping member 441 be collaborative each other play a part identical with seal ring 408.Radially side at encoder holder 431 is provided with encoder 430.Encoder 430 is disposed radially to such an extent that be opposite to sensor 440.
Figure 32 be the diagram encoder 430 plane view and Figure 33 is the partial enlarged view of Figure 32.Encoder 430 is to be made such as the so magnetized material that can give easily of ferromagnetic material by a kind of.Encoder 430 has annular shape, and axial width is constant.Encoder 430 has encoder assembling set earthed surface 430b, and this surface 430b is apart from ring heart O radius R 2; And having a plurality of sensor counter surface 430a, this surface 430a is arranged on apart from the position of ring heart radius R 1, and radius R 1 is every predetermined angle θ 0 Change once.Encoder 430 is fixed in encoder assembling set 431 at encoder assembling set earthed surface 430b place.The Normal direction traversed by of encoder assembling set earthed surface 430b is axial.
Shown among Figure 33, a plurality of sensor counter surface 430a by step with radial height r1 along circumferentially spaced.With O is that the center is every central angle θ 0Form step, so that the sensor counter surface of encoder 430 is every angle θ 0Along circumferentially being cut apart.Therefore, from the center of encoder 430 to the sensor counter surface 430a of encoder 430 every angle θ 0Increase r1.
Therefore, the radius R 1 of encoder 430 is from the sensor counter surface 430a with least radius R1 as reference, to the sensor counter surface 430a with maximum radius R1, every angle θ 0Increase r1.In the present embodiment, by sensor counter surface 430a the sensor counter surface 430a with maximum radius R1 is set with least radius R1.Secondly, in the present embodiment, encoder 430 is provided with following configuration, promptly radius R 1 vertically (arrow A among Figure 31) it seems and increase gradually in the clockwise direction.Therefore, the distance between encoder 430 and the sensor 440 is along with the rotation of rotating shaft 402 change in shape according to sensor counter surface 430a.Distance between encoder 430 and the sensor 440 is stored among the unillustrated in the drawings control circuit according to angle.Moreover control circuit interrelatedly can store the position of a plurality of sensor counter surfaces and the absolute angle of rotating shaft 402.
Secondly, encoder 430 can be provided with following configuration, promptly it seems that from axial (arrow A Figure 31) radius R 1 increases gradually on counterclockwise direction.
Sensor 440 is disposed radially to such an extent that be opposite to the sensor counter surface 430a of encoder 430.Sensor 440 is a kind of displacement transducers, can measure the sensor counter surface 430a of encoder and the variable in distance between the sensor 440.Sensor 440 is similar to the 16 embodiment's sensor 420 like that to the sensor counter surface 430a of encoder 430 output light or ultrasound.So the light or the ultrasound of output are reflected by sensor counter surface 430a then.Light that sensor 440 receptions are so reflected or ultrasound are with the shape displacement of determination sensor counter surface.Sensor 440 is given unillustrated control circuit among the figure via cable 422 outputs detected distance information like this.
By sensor 440 detected output signals with represent by dotted line among Figure 27 identical.At this, appear at the pulse that checkout value when the sensor counter surface 430a with least radius R1 is located opposite to sensor 440 is represented in the pulse on the high order end among Figure 27.Figure 27 shows that the absolute value of peak value of pulse intensity increases monotonously in the step mode in time.
As previously mentioned, in the present embodiment, encoder 430 is provided with following configuration, and (arrow A among Figure 31) it seems that radius R 1 increases in the clockwise direction gradually vertically promptly.Therefore, under the situation of Figure 27, control circuit is judged, encoder 430, that is rotating shaft 402, and it seems that (arrow A among Figure 31) rotate on counterclockwise direction vertically.
Secondly, control circuit go out as number among the 16 embodiment institute's testing signal peak-peak number and calculate the rotational velocity of rotating shaft 402 according to the number of the peak-peak of time per unit acquisition.
Secondly, control circuit is determined the absolute angle of rotating shaft according to pulse strength.In the present embodiment, the output of sensor 440 is stepped according to the shape of encoder 430.Control circuit stores the absolute angle and the checkout value of multiple shape interrelatedly.Then, control circuit is judged the angle that rotating shaft is provided with the place according to checkout value.Like this, the detection of rotating shaft 402 absolute angle can be in angle-resolved range Theta 0Within make.
As mentioned above, according to present embodiment, encoder 430 and sensor 440 are disposed radially opposite each otherly.Secondly, form sensor counter surface 430a on the encoder 430, so that increase monotonously with the distance of sensor 440 or reduce.Sensor 440 is by utilizing light or hyperacoustic displacement transducer.Sensor 440 outputs to control circuit to output signal according to the distance with sensor counter surface 430a.Control circuit is analyzed this output signal to detect speed, direction and the angle that rotating shaft 402 is rotated.Therefore, single sensor 440 can be in order to detect speed, direction and the angle that rotating shaft 402 is rotated simultaneously, make it to present with first embodiment in identical effectiveness.
In the present embodiment, sensor 440 is to utilize light or hyperacoustic displacement transducer.But, sensor 440 is specifically not limited, if it be can measuring transducer counter surface 430a and sensor 440 between a kind of sensor of variable in distance.As sensor 440, for instance, can advise magnetic sensor, utilize interactional sensor between magnetic field and the eddy current, perhaps similar sensor at this.Under the situation of the sensor that utilizes eddy current, encoder need be such as the such ferromagnetic material of metallic material.
The bearing that secondly, can be used for first to the tenth embodiment described a kind of belt sensor among any one as the rotation detecting device among the present embodiment.
(the 20 embodiment)
Below with reference to Figure 34 the realization 20th embodiment of the present invention is described.At this, will be given identical reference character and symbol with identical member mentioned among the 16 to 19 embodiment and will omit its explanation.
In the present embodiment, in Figure 31, radially be disposed radially encoder on the side at encoder holder 411.On the other hand, on a radially side of sensor card gripping member 441, single sensor 445 is set.Sensor 445 is disposed radially to such an extent that be opposite to encoder 435.
Figure 34 is the local enlarged perspective of encoder 435, and this encoder is used in according among a kind of rotation detecting device of realizing the 20th embodiment of the present invention.In the present embodiment, encoder 435 is similar to encoder 430 and is located opposite to sensor 445.
Encoder 435 has annular shape, and axial width is constant.Encoder 435 has encoder assembling set earthed surface 435b, and this surface 435b is apart from ring heart O radius R 2, and has a plurality of sensor counter surface 435a, and it is radius R 1 place that this surface 435a is arranged on apart from the ring heart, and radius R 1 is every predetermined angle θ 0Change once.Encoder 435 is fixed in encoder assembling set 431 at encoder assembling set earthed surface 435b place.The Normal direction traversed by of encoder assembling set earthed surface 435b is axial.
Shown among Figure 34, a plurality of sensor counter surface 435a by step with encoder 435 radial height r1 along circumferentially spaced.With O is that the center is every central angle θ 0Make step, so that the sensor counter surface of encoder 435 is every angle θ 0Along circumferentially being cut apart.Therefore, from the center of encoder 435 to the sensor counter surface 435a of encoder 435 every angle θ 0Increase r1.
Therefore, the radius R 1 of encoder 435 is from the sensor counter surface 435a with least radius R1 as reference, to the sensor counter surface 435a with maximum radius R1, every angle θ 0Increase r1 monotonously.In the present embodiment, by sensor counter surface 435a, the sensor counter surface 435a with maximum radius R1 is set with least radius R1.Secondly, in the present embodiment, encoder 435 is provided with following configuration, promptly radius R 1 vertically (arrow A among Figure 31) it seems and increase gradually in the clockwise direction.Therefore, the distance between encoder 435 and the sensor 445 is along with the rotation of rotating shaft 402 change in shape according to sensor counter surface 435a.Distance between encoder 435 and the sensor 445 is stored among the unillustrated in the drawings control circuit according to angle.Moreover control circuit interrelatedly can store the position of a plurality of sensor counter surface 435a and the absolute angle of rotating shaft 402.
The sensor counter surface 435a of encoder 435 is furnished with the N utmost point 437 separately.Each magnetized area that constitutes the N utmost point 437 has predetermined magnetic flux density separately.The N utmost point 437 forms magnetic field around self, and the intensity that this magnetic field has is corresponding to its polarity and Magnetic flux density.Therefore, around the magnetic field of encoder 435 formation corresponding to the Magnetic flux density of the N utmost point 437.
Sensor 445 is disposed radially to such an extent that be opposite to the sensor counter surface 435a of encoder 435.Sensor 445 is a kind of displacement transducers, can measure the sensor counter surface 435a of encoder 435 and the variable in distance between the sensor 440.As an example, The present invention be directed to use can detect magnetic field sensor such as the Hall element and the coil, particularly Hall element in magnetic field and illustrated.Hall element is to produce the device of electric current as output signal according to the intensity of the magnetic flux of traversed by Hall element and direction.
But the magnetic field that sensor 445 sensings are formed by encoder 435 each N utmost points 437.The intensity in the magnetic field that is formed by the N utmost point 437 is reducing or increase and increase or reduce along with distance between the sensor counter surface 435a of the N utmost point 437 and encoder 435 respectively.But the variation of sensor 445 sensing magnetic intensities is also exported checkout values via cable 422 and is given unillustrated control circuit among the figure.
The figure of checkout value is represented by the solid line among Figure 27, as among the 17 embodiment.The size of output signal is proportional to the symbol of the intensity output signal in magnetic field and is then determined by the direction of magnetic flux.At this, appear at the pulse that checkout value when the sensor counter surface 435a with least radius R1 is located opposite to sensor 445 is represented in the pulse on the high order end among Figure 27.Figure 37 shows that the absolute value of peak value of pulse intensity increases gradually with step-wise manner in time.
As previously mentioned, in the present embodiment, encoder 435 is provided with following configuration, and (arrow A among Figure 31) it seems that radius R 1 increases in the clockwise direction gradually vertically promptly.Therefore, under the situation of Figure 27, control circuit is judged, encoder 435, that is rotating shaft 402, and it seems that (arrow A among Figure 31) rotate on counterclockwise direction vertically.
As shown in figure 37, the feasible signal that is reflected by the sensor counter surface 435 of the most close sensor 445 settings of the output of sensor 445 is as peak-peak.The control circuit number goes out the quantity of this peak value, and the quantity of the peak-peak that obtains according to time per unit is calculated the rotational velocity of rotating shaft 402.
Secondly, control circuit can be determined the absolute angle of rotating shaft 402 according to pulse strength.Under the situation of present embodiment, the output of the pulse of sensor 445 is stepped according to the shape of encoder 435 basically.Control circuit stores the absolute angle and the checkout value of different shape interrelatedly.Then, control circuit is judged the angle that rotating shaft is provided with the place according to checkout value.Like this, the detection of rotating shaft 402 absolute angle can be in angle-resolved range Theta 0Within make.
As mentioned above, according to present embodiment, encoder 435 and sensor 445 are disposed radially opposite each otherly.Secondly, form sensor counter surface 435a on the encoder 435, so that increase monotonously with the distance of sensor 445 or reduce.Sensor 445 outputs to control circuit to output signal according to the distance with sensor counter surface 435a.Control circuit is analyzed this output signal to detect speed, direction and the angle that rotating shaft 402 is rotated.Therefore, single sensor 445 can be in order to detect speed, direction and the angle that rotating shaft 402 is rotated simultaneously, make it to present with first embodiment in identical effectiveness.
In the present embodiment, owing to sensor counter surface 435a is made of each N utmost point, so detected peak value like this is mild.Therefore, compare with the situation of having only a peak value, the percentaeg that peak value detects the error appearance has reduced, and makes it and may come detection peak with higher reliability.
Though the present invention is described with reference to a sensor counter surface situation about being made of the N utmost point of encoder 435, the sensor counter surface of encoder 435 also can be made of the S utmost point.In the case, the detection of rotational velocity, sense of rotation and absolute angle be with present embodiment in identical mode make, exception be output signal symbol conversely.
The bearing that secondly, can be used for first to the tenth embodiment described a kind of belt sensor among any one as the rotation detecting device among the present embodiment.
(the 21 embodiment)
Below with reference to Figure 35 the realization 21st embodiment of the present invention is described.This with the 16 to the 20 embodiment in mentioned identical member will be given identical reference character and symbol, and its explanation will be omitted.
In the present embodiment, in Figure 31, on a radially side of encoder holder 431, encoder 436 is set.On the other hand, on an axial side of sensor card gripping member 441, single-sensor 445 is set.Sensor 445 is disposed radially to such an extent that be opposite to encoder 436.
Figure 35 is used in according to local enlarged perspective among a kind of rotation detecting device of realizing the 21st embodiment of the present invention, encoder.In the present embodiment, encoder 436 is similar to encoder 430 or 435 and is located opposite to sensor 445.
Encoder 436 has annular, and radial width is constant.Encoder 436 has an encoder assembling set earthed surface 436b, this surface lies ring heart O radius R 2; And having a plurality of sensor counter surface 436a, it is radius R 1 position that this surface is arranged on apart from ring heart O, and radius R 1 is every predetermined angle θ 0Change once.Encoder 436 is fixed in encoder assembling set 431 at encoder assembling set earthed surface 436b place.The Normal direction of encoder assembling set earthed surface 436b is with axially identical.
Shown among Figure 35, a plurality of sensor counter surface 436a by step with axial height r1 along circumferentially spaced.With O is that the center is every central angle θ 0Form step, so that every central angle θ 0Along the sensor counter surface of circumferentially having cut apart encoder.Therefore, from the center of encoder 436 to the radius R 1 of the sensor counter surface 436a of encoder 436 every central angle θ 0Increase r1.
Therefore, the radius R 1 of encoder 436 starts from the sensor counter surface 436a with least radius R1 as reference to the sensor counter surface 436a with maximum radius R1, every central angle θ 0Increase r1 gradually.In the present embodiment, be provided with sensor counter surface 436a by sensor counter surface 436a with maximum radius R1 with least radius R1.Secondly, in the present embodiment, encoder 436 is provided with following configuration, promptly radius R 1 in the axial direction (arrow A among Figure 31) it seems and increase r1 in the clockwise direction gradually.Therefore, the distance between encoder 436 and the sensor 445 along with the rotation of rotating shaft 402 according to the change in shape of sensor counter surface 436a.
Distance between encoder 436 and the sensor 445 is stored among the unillustrated in the drawings control circuit by angle.Moreover control circuit can store the position of a plurality of sensor counter surface 436a and the absolute angle of rotating shaft 402 interrelatedly.
The a plurality of N utmost point 437 and S utmost points of alternately arranging 438 are set on the sensor counter surface 436a of encoder 436.Each magnetized area that constitutes the N utmost point 437 and the S utmost point 438 has predetermined magnetic flux density separately, and the N utmost point 437 and the S utmost point 438 form magnetic field around self, and the intensity that this magnetic field has is corresponding to its polarity and Magnetic flux density.Therefore, around the magnetic field of encoder 436 formation corresponding to the Magnetic flux density of the N utmost point 437 and the S utmost point 438.
Sensor 445 is a kind of magnetic sensors that can detect magnetic field, as Hall element and the coil of explaining in the 20 embodiment.
But the magnetic field that sensor 445 sensings are formed by each the N utmost point 437 and the S utmost point 438 of encoder 436.The absolute value of the intensity in the magnetic field that is formed by the N utmost point 437 and the S utmost point 438 is respectively along with reducing or increase and increase or reduce apart from it between sensor counter surface 436a of the N utmost point 437 and the S utmost point 438 and encoder 436.But the Strength Changes in sensor 445 sensing magnetic fields is also exported checkout values via cable 422 and is given unillustrated control circuit among the figure.
By sensor 445 detected output signals be shown in Figure 30 among identical.At this, appear at the pulse that checkout value when the sensor counter surface 436a with least radius R1 is located opposite to sensor 445 is represented in the pulse on the high order end among Figure 27.Figure 30 shows that the symbol of peak value of pulse depends on the difference of polarity and reverses, and the absolute value of peak value of pulse intensity increases in time.So under the situation of Figure 30, control circuit can be judged, rotating shaft 402 is rotated on the augment direction of the N utmost point 437 or the S utmost point 438 intensity, that is it seems that (arrow A among Figure 31) rotate on counterclockwise direction vertically.Then, the control circuit number goes out the detected peak value number of time per unit, and calculates the rotational velocity of rotating shaft 402.
Secondly, control circuit can be determined the absolute angle of rotating shaft 402 according to pulse strength.Control circuit can be as calculating absolute angle according to equation on above-mentioned 2 among the 18 embodiment.
Control circuit can store the position of a plurality of sensor counter surfaces and the absolute angle of rotating shaft 402 interrelatedly.Therefore, control circuit can be calculated the absolute angle of encoder 436 by equation 2 result calculated as above-mentioned reference.
As mentioned above, according to present embodiment, encoder 436 and sensor 445 are disposed radially opposite each otherly.Secondly, encoder 436 has the sensor counter surface 436a that makes thereon, so that increases monotonously with the distance of sensor 445 or reduce.Sensor 445 can be according to coming output signal output to give control circuit with the distance of sensor counter surface 436a.Control circuit is analyzed this output signal to detect speed, direction and the angle that rotating shaft 402 is rotated.Therefore, single sensor 445 can in order to detect speed, direction and the angle that rotating shaft 402 is rotated simultaneously, make may present with the 11 embodiment in identical effectiveness.
In the present embodiment, used encoder 436 with the sensor counter surface that constitutes by each N utmost point and each S utmost point.Therefore, detected peak value is high point.Make may be as among the 18 embodiment with high angular resolution detection absolute angle very.
The bearing that secondly, can be used for first to the tenth any one illustrated a kind of belt sensor of embodiment with rotation detecting device identical in the present embodiment.
(the 22 embodiment)
Realize the 22nd embodiment of the present invention below in conjunction with Figure 36 to 38 explanation.At this, will be given identical reference character and symbol with identical member mentioned among the 16 to the 20 embodiment and its explanation will be omitted.
Figure 36 is that diagram realizes the encoder 450 in the 22nd embodiment of the present invention.Encoder 450 is in order to replace the encoder 430 among Figure 31.The various structures that are different from encoder 450 are as shown among Figure 31.
Figure 37 is the local enlarged perspective of encoder 450.Encoder 450 has annular shape, and axial width is constant.Encoder 450 has encoder assembling set earthed surface 450b, and this surface lies ring heart is a radius R 2, and has the sensor counter surface, and this counter surface is arranged on apart from the position of ring heart radius R 1, and radius R 1 increases gradually or reduces.Encoder 450 is fixed in encoder assembling set 431 at encoder assembling set earthed surface 450b place.The Normal direction traversed by of encoder assembling set earthed surface 450b is axial.The sensor counter surface 450a of encoder 450 is disposed radially to such an extent that to be opposite to be a kind of sensor 440 of displacement transducer.
Increase along with angle increases with predetermined ratio the radius R 1 of encoder 450 from reference position along circumferencial direction.Radius R 1 maximum residing position and radius R 1 minimum residing position are separated by a step.In the present embodiment, encoder is provided with following configuration, and promptly on axial (arrow A among Figure 31), radius R 1 increases in the clockwise direction gradually.Therefore, the distance between encoder 450 and the sensor 440 is along with the rotation of rotating shaft 402 change in shape according to sensor counter surface 450a.Distance between encoder 450 and the sensor 440 is stored among the unillustrated in the drawings control circuit according to angle.Moreover control circuit can store the position of a plurality of sensor counter surface 450a and the absolute angle of rotating shaft 402 interrelatedly.
Figure 38 is the sketch of diagram by sensor 440 detected output signals.Figure 38 shows the linear gradually in time increase of detected signal.
As previously mentioned, in the present embodiment, encoder 450 is provided with following configuration, and (arrow A among Figure 31) it seems vertically promptly, and radius R 1 increases in the clockwise direction gradually.Therefore, under the situation of Figure 38, control circuit is judged, encoder 450, that is rotating shaft 402, and it seems that (arrow A among Figure 31) rotate on counterclockwise direction vertically.
Secondly, time when reaching maximum and according to calculating rotational velocity from a certain peak value to the required time of next peak value according to the circuit sampling peak value.
Secondly, control circuit can be determined the absolute angle of rotating shaft according to peak strength.Under the situation of present embodiment, control circuit also has predetermined angle and corresponding to the checkout value form of this angle.Control circuit in contrast to detected output value intensity to calculate the rotational velocity of rotating shaft 402 with this form.
As mentioned above, according to the present invention, encoder 450 and sensor 440 are disposed radially opposite each otherly.Secondly, encoder 450 has the sensor counter surface of making thereon, so that increases gradually with the distance of sensor 440 or reduce.Sensor 440 according to the sensor counter surface give control circuit apart from output signal output.Control circuit is analyzed this output signal to detect speed, direction and the angle that rotating shaft 402 is rotated.Therefore, single sensor 440 can be in order to detect speed, direction and the angle that rotating shaft 402 is rotated simultaneously, make it to present with the 11 embodiment in identical effectiveness.
The bearing that secondly, can be used for first to the tenth embodiment illustrated a kind of belt sensor among any one with rotation detecting device identical in the present embodiment.
(the 23 embodiment)
Realize the 22nd embodiment of the present invention below in conjunction with Figure 39 to 40 explanation.At this, will be given identical reference character and symbol with identical member mentioned among the 16 to the 22 embodiment and its explanation will be omitted.
Figure 39 is that diagram realizes the encoder 455 in the 20th embodiment of the present invention.Encoder 455 is in order to replace the encoder 430 among Figure 31.The various structures that are different from encoder 455 are as shown among Figure 31.
Encoder 455 has annular shape, and axial width is constant.Encoder 455 has encoder assembling set earthed surface 455b, and this surface lies ring heart is a radius R 2, and has sensor counter surface 455a, and this surface 455a is arranged on apart from ring heart O and increases gradually or the position of the radius R 1 that reduces.Encoder 455 is fixed in encoder assembling set 431 at encoder assembling set earthed surface 455b place.The Normal direction traversed by of encoder assembling set earthed surface 455b is axial.The sensor counter surface 455a of encoder 455 is disposed radially to such an extent that to be opposite to be a kind of sensor 445 of magnetic sensor.
Increase along with angle increases with predetermined ratio the radius R 1 of encoder 455 from reference position along circumferencial direction.Radius R 1 residing position and radius R 1 when maximum are separated by a step for a hour residing position.In the present embodiment, encoder is provided with following configuration, and promptly on axial (arrow A among Figure 31), radius R 1 increases in the clockwise direction gradually.Therefore, the distance between encoder 455 and the sensor 445 is along with the rotation of rotating shaft 402 change in shape according to sensor counter surface 450a.Distance between encoder 455 and the sensor 445 is stored among the unillustrated in the drawings control circuit according to angle.Moreover control circuit can store the position of a plurality of sensor counter surface 455a and the absolute angle of rotating shaft 402 interrelatedly.
On the sensor counter surface 455a of encoder 455, be provided with a plurality of N utmost points 437 of predetermined interval alternate configurations and the S utmost point 438.Each magnetized area that constitutes the N utmost point 437 and the S utmost point 438 has predetermined magnetic flux intensity separately.The N utmost point 437 and the S utmost point 438 form magnetic field around self separately, and the intensity that this magnetic field has is corresponding to its polarity and magnetic flux intensity.Therefore, formed magnetic field around encoder 455 corresponding to the magnetic flux of the N utmost point 437 and the S utmost point 438.
Figure 40 is the sketch of diagram by sensor 445 detected output signals.Figure 40 shows that the absolute value of peak value of pulse intensity increases in time gradually.
As previously mentioned, in the present embodiment, encoder 455 is provided with following configuration, and (arrow A among Figure 31) it seems vertically promptly, and radius R 1 increases in the clockwise direction gradually.Therefore, under the situation of Figure 40, control circuit is judged, encoder 455, that is rotating shaft 402, and it seems that (arrow A among Figure 31) rotate on counterclockwise direction vertically.
Secondly, time when reaching maximum and according to calculating rotational velocity from a certain peak value to the required time of next peak value according to the circuit sampling peak value.
Secondly, control circuit can be determined the absolute angle of rotating shaft according to detected signal.Under the situation of present embodiment, control circuit also has predetermined angle and corresponding to the checkout value form of this angle.Control circuit in contrast to detected output value intensity to calculate the rotational velocity of rotating shaft 402 with this form.
As mentioned above, according to present embodiment, encoder 455 and sensor 445 are disposed radially opposite each otherly.Secondly, encoder 455 has the sensor counter surface 455a that makes thereon, so that increases gradually with the distance of sensor 445 or reduce.Sensor 445 according to sensor counter surface 455a give control circuit apart from output signal output.Control circuit is analyzed this output signal to detect speed, direction and the angle that rotating shaft 402 is rotated.Therefore, single sensor 445 can be in order to detect speed, direction and the angle that rotating shaft 402 is rotated simultaneously, make it to present with the 11 embodiment in identical effectiveness.
The bearing that secondly, can be used for first to the tenth any one illustrated a kind of belt sensor of embodiment with rotation detecting device identical in the present embodiment.
(the 24 embodiment)
Realize the 24th embodiment of the present invention below in conjunction with Figure 41 to 42 explanation.At this, will be given identical reference character and symbol with identical member mentioned among the 16 to the 23 embodiment and its explanation will be omitted.
Figure 41 is that diagram realizes the encoder 460 in the 24th embodiment of the present invention.Encoder 460 is in order to replace the encoder 410 among Figure 24.The various structures that are different from encoder 450 are as shown among Figure 24.
Figure 42 is the local enlarged perspective of encoder 460.Encoder 460 has annular shape, and axial width is constant.Encoder 460 has straight encoder assembling set earthed surface 460b, and sensor counter surface 460a, and this surface 460a increases from encoder assembling set thickness L with predetermined ratio.Encoder 460 is fixed in encoder assembling set 411 at encoder assembling set earthed surface 460b place.The Normal direction of encoder assembling set earthed surface 460b is parallel to axially.It is a kind of sensor 420 of displacement transducer that the sensor counter surface 460a of encoder 460 is located opposite to vertically.
Increase along with angle increases with predetermined ratio the thickness L of encoder 460 from reference position along circumferencial direction.Thickness L residing position and thickness L when maximum are separated by a step for a hour residing position.In the present embodiment, encoder is provided with following configuration, promptly it seems from sensor, and thickness L increases in counterclockwise direction.Therefore, the distance between encoder 460 and the sensor 420 is along with the rotation of rotating shaft 402 change in shape according to sensor counter surface 460a.Distance between encoder 460 and the sensor 420 is stored among the unillustrated in the drawings control circuit according to angle.Moreover control circuit can store the position of a plurality of sensor counter surface 460a and the absolute angle of rotating shaft 402 interrelatedly.
By sensor 420 detected output signals as shown among Figure 38.The computational methods of rotational velocity, sense of rotation and absolute angle are as explaining among the 22 embodiment.
As previously mentioned, in the present embodiment, encoder 460 disposes axially opposedly each other with sensor 420.Secondly, encoder 460 has the sensor counter surface 460a that makes thereon, so that increases gradually with the distance of sensor 420 or reduce.Sensor 420 according to sensor counter surface 460a give control circuit apart from output signal output.Control circuit is analyzed output signal to detect speed, direction and the angle that rotating shaft 402 is rotated.Therefore, single sensor 420 can be in order to detect speed, direction and the angle that rotating shaft 402 is rotated simultaneously.Make it to present with the 11 embodiment in identical effectiveness.
(the 25 embodiment)
Below in conjunction with Figure 43 the realization 25th embodiment of the present invention is described.At this, will be given identical reference character and symbol with identical member mentioned among the 16 to the 23 embodiment and its explanation will be omitted.
Figure 43 is the local enlarged perspective that diagram realizes the encoder 465 in the 25th embodiment of the present invention.Encoder 465 is in order to replace the encoder 410 among Figure 24.The various structures that are different from encoder 465 are as shown among Figure 24.
Encoder 465 has annular shape, and axial width is constant.Encoder 465 has straight encoder assembling set earthed surface 465b and sensor counter surface 465a, and the latter increases from encoder assembling set thickness L with predetermined ratio.Encoder 465 is fixed in encoder assembling set 411 at encoder assembling set earthed surface 465b place.The Normal direction of encoder assembling set earthed surface 465b is parallel to axially.It is a kind of sensor 425 of magnetic sensor that the sensor counter surface 465a of encoder 463 is located opposite to vertically.
Increase along with angle increases with predetermined ratio the thickness L of encoder 465 from reference position along circumferencial direction.Thickness L residing position and thickness L when maximum are separated by a step for a hour residing position.In the present embodiment, encoder is provided with following configuration, promptly it seems from sensor, and thickness L increases on counterclockwise direction gradually.Therefore, the distance between encoder 465 and the sensor 425 is along with the rotation of rotating shaft 402 change in shape according to sensor counter surface 465a.Distance between encoder 465 and the sensor 425 is stored among the unillustrated in the drawings control circuit according to angle.Moreover control circuit can store the position of a plurality of sensor counter surface 465a and the absolute angle of rotating shaft 402 interrelatedly.
The a plurality of N utmost points 437 and the S utmost point 438 of alternate configurations are set with predetermined spacing on the sensor counter surface 465a of encoder 465.Each magnetized area that constitutes the N utmost point 437 and the S utmost point 438 has predetermined magnetic flux density separately.The N utmost point 437 and the S utmost point 438 form magnetic field around self separately, and the intensity that this magnetic field has is corresponding to its polarity and Magnetic flux density.Therefore, formed magnetic field around encoder 465 corresponding to the N utmost point 437 and the S utmost point 438 Magnetic flux densities.
The output signal of being controlled out by sensor 425 is as shown among Figure 40.The computational methods of rotational velocity, sense of rotation and absolute angle are as explaining among the 23 embodiment.
As mentioned above, according to the present invention, encoder 465 and sensor 425 are provided with opposite each otherly vertically.Secondly, encoder 465 has the sensor counter surface 465a that makes thereon, so that increases gradually with the distance of sensor 425 or reduce.Sensor 425 according to sensor counter surface 465a give control circuit apart from output signal output.Control circuit is analyzed this output signal to detect speed, direction and the angle that rotating shaft 402 is rotated.Therefore, single sensor 425 can be in order to detect speed, direction and the angle that rotating shaft 402 is rotated simultaneously, make it to present with the 11 embodiment in identical effectiveness.
(the 26 embodiment)
Below with reference to Figure 44 the realization 26th embodiment of the present invention is described.At this, will be given identical reference character and symbol with the identical member of mentioning among the 16 to the 25 embodiment and will omit its explanation.
Figure 44 diagram wherein is equipped with according to the rotation detecting device of realizing the 26th embodiment of the present invention as a kind of deep groove ball bearing of belt sensor rolling bearing.In the present embodiment, the outer ring 403 of deep groove ball bearing and inner ring 404 have sensor mounting portion 403d and the encoder mounting portion 404c that stretches vertically respectively.
On the 404d of the outside vertically of encoder mounting portion 404c, encoder 470 is set.Encoder 470 is a kind of encoders that magnet is set on it, such as illustrated encoder 435,436 and 455 among the 20, the 21 and the 23 embodiment.An axial side of encoder 470 is opposite to sensor mounting portion 403d.
On the other hand, on the inboard 403e of the axle end of sensor mounting portion 403d, annular steel disc 495 is set uprightly.Lip ring 380 is supported with the gap between seal sensor mounting portion 403d and the encoder mounting portion 404c by steel disc 495.
Secondly, on the axial inboard 403e of sensor mounting portion 403d, sensor mount 486 is set.Sensor mount 486 is between seal ring 408 and Sealing 490.
Temperature measuring equipment 485 and sensor 480 are set on sensor mount 486.Sensor 480 is a kind of magnetic sensors, and it can measure the variation in the magnetic field that is formed by encoder 470, or a kind of displacement transducer, the variation of its decidable distance.Sensor 480 is located opposite to encoder 470 and can measures the shape of encoder 470.Sensor 480 with the 20, the 21 and the 23 embodiment in identical mode detect rotational velocity, sense of rotation and the absolute angle of rotor.
But the temperature data that the temperature of temperature measuring equipment 485 determination sensors and encoder and each surrounding member and output so record is given unillustrated control circuit among the figure.Given under the magnetized situation by the N utmost point or the S utmost point at encoder 470, each magnetized area that constitutes the N utmost point and the S utmost point varies with temperature and changes Magnetic flux density.Control circuit has a form, changes so as to proofreading and correct temperature variant Magnetic flux density.Secondly, control circuit utilizes this form to proofread and correct detected for this reason output value and detects rotational velocity, sense of rotation and the absolute angle of rotating shaft.Under the situation of using such contact type thermometer such as thermocouple, can detect temperature such as the so nonrotational part of sensor, but under the situation of using such non-contact thermometer such as infrared radiation thermometer, the just feasible temperature that may detect such as the such rotating component of encoder.
As mentioned above, according to present embodiment, proofreading and correct the output value that gets according to temperature variation can be in order to detect spindle speed, sense of rotation and the absolute angle of rotating shaft.Therefore, encoder 470 is adopted to encoder 470 various operational temperature conditions without a moment's thought, is worth more broadly being applied to bearing and tourelle to this rotary state detecting device.
Chipware gap between encoder and the sensor is with expanding with heat and contract with cold and change.This core body gap changes and can be proofreaied and correct according to the signal from temperature measuring equipment.
Secondly, in the present embodiment, encoder 470 and sensor 480 are sealed by seal ring 408 and Sealing 480.Therefore, can make the ectocine minimum, can measure with highi degree of accuracy more.
Therefore, speed, direction and angle that rotating shaft is rotated can be detected by simple structure, make it to reduce number of components and parts and therefore reduce the component cost.Secondly, reduce number of components and parts and can improve assembling, make it also can reduce assembly cost.
Secondly, owing to only need a sensor,, in a word make the lighter possibility that is designed to so can save the space in the bearing.Moreover the minimizing of number of sensors also causes the weight of bearing to reduce, if bearing is used for automobile etc., this helps to reduce fuel consume.
Any one illustrated belt sensor bearing that secondly, can be used for first to the tenth embodiment with rotation detecting device identical in the present embodiment.
Industrial applicability
According to the present invention, can provide a kind of rolling bearing of belt sensor, even acting on thereon Any load of pushing seat ring end surface also can keep the high accuracy that detects.
Secondly, according to the present invention, can provide a kind of rolling bearing of belt sensor, can be therein A plurality of sensors are housed and can reduce width.
Moreover, according to the present invention, can provide a kind of rolling bearing of belt sensor, can stop all The high accuracy of external disturbance as magnetic flux bleed-through to keep detecting.
Secondly, according to the present invention, because encoder is different with the position from the sensor counter surface, institute So that the rolling bearing of a kind of rotary state detecting device and a kind of belt sensor can be provided, by making biography Sensor is measured with the distance of encoder with simple structural determination velocity of rotation, rotation direction and absolute Angle. Moreover, in the situation of this structure, only need a sensor, making it may simplified structure Therefore and reduce installation cost.
Secondly, according to the present invention, can provide a kind of rotary state detecting device and a kind of band driver Rolling bearing, it can be by detecting the rotation of tumbler with single sensor detection peak Speed, this is to have each different magnetic flux densities owing to consist of a plurality of magnetized areas of encoder. Moreover, Have by prior grasp each different magnetic flux each magnetized area figure is set, use single Sensor can detect rotation direction and the absolute angle of tumbler simultaneously. Thereby, compare phase by use Comparatively simple structure can be implemented in and reduces the space on the static element in the technology of pass. Secondly, do not need to establish Put some extra sensors, just so that may detect tumbler with low cost.

Claims (6)

1. the rolling bearing of a belt sensor comprises:
Inner ring;
The outer ring;
Roll piece rollably is arranged between inner ring and the outer ring;
Sensor, its be arranged on inner ring and outer ring the two one of on;
Detection piece, it is arranged on inner ring and outer ring in the two on another, and diametrically contraposition is suitable for giving sensing by sensor in sensor; And
Noise isolation, it is arranged near sensor and the detection piece.
2. the rolling bearing of belt sensor as claimed in claim 1, wherein sensor is a magnetic sensor, but the magnetic that its sensing is produced by detection piece.
3. the rolling bearing of belt sensor as claimed in claim 1 or 2 also comprises:
First holder, it is made by magnetic material, is fixed on the outer ring, can hold sensor and detection piece the two one of; And
Second holder, it is made by magnetic material, is fixed on the inner ring, can hold sensor and detection piece in the two another;
Wherein first holder and second holder play the effect of noise isolation.
4. the rolling bearing of belt sensor as claimed in claim 3, wherein at least one has a sidewall in first holder and second holder, and this sidewall is opposite at sensor and detection piece on the side of roll piece and radially extends; And
First holder and the second holder covering sensor and detection piece and have a U-shaped cross-section.
5. as the rolling bearing of claim 3 or 4 described belt sensors, also comprise a sidewall placed in the middle, it is disposed radially to such an extent that stretch to roll piece one side of sensor and detection piece;
Sidewall wherein placed in the middle plays the effect of noise isolation.
6. as the rolling bearing of each described belt sensor in the claim 1 to 5, wherein first holder and second holder can hold sensor and detection piece, and sensor and detection piece are radially opposite each other.
CN2007101383595A 2001-11-22 2002-11-18 Rolling bearing with sensor Expired - Fee Related CN101105203B (en)

Applications Claiming Priority (10)

Application Number Priority Date Filing Date Title
JP357696/01 2001-11-22
JP2001357696A JP4250890B2 (en) 2001-11-22 2001-11-22 Rolling bearing with sensor
JP396916/01 2001-12-27
JP2001396916A JP2003194048A (en) 2001-12-27 2001-12-27 Rolling bearing with sensor
JP022105/02 2002-01-30
JP2002022105A JP4174652B2 (en) 2002-01-30 2002-01-30 Rolling bearing with sensor
JP156097/02 2002-05-29
JP2002156097 2002-05-29
JP156098/02 2002-05-29
JP2002156098A JP2003344101A (en) 2002-05-29 2002-05-29 Rotating condition detector and rotator

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CN101105203B CN101105203B (en) 2010-09-01

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CN 200710138361 Pending CN101092994A (en) 2001-11-22 2002-11-18 Sensor-equipped rolling bearing, and rotation state detecting device
CNA2007101383580A Pending CN101096979A (en) 2001-11-22 2002-11-18 Sensor-equipped rolling bearing
CN2007101383595A Expired - Fee Related CN101105203B (en) 2001-11-22 2002-11-18 Rolling bearing with sensor

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CNA2007101383580A Pending CN101096979A (en) 2001-11-22 2002-11-18 Sensor-equipped rolling bearing

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CN101105203B (en) 2010-09-01
JP4250890B2 (en) 2009-04-08
CN101144506A (en) 2008-03-19
CN101092994A (en) 2007-12-26
JP2003156060A (en) 2003-05-30

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