CN101100047A - Sand leaf-disk for machining metal workpiece - Google Patents
Sand leaf-disk for machining metal workpiece Download PDFInfo
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- CN101100047A CN101100047A CNA2006100180705A CN200610018070A CN101100047A CN 101100047 A CN101100047 A CN 101100047A CN A2006100180705 A CNA2006100180705 A CN A2006100180705A CN 200610018070 A CN200610018070 A CN 200610018070A CN 101100047 A CN101100047 A CN 101100047A
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Abstract
The present invention relates to one kind of abrasive cloth disc for machining metal workpiece, and the abrasive cloth disc consists of one basal body and one abrasive cloth layer. The abrasive cloth layer is adhered by means of adhesive onto the basal body, and the basal body is one integral punched metal member of 0.2-2.0 mm thick sheet and with one central installation hole. The present invention has environment friendship, high integral strength and low cost.
Description
Technical field
The present invention relates to a kind of sand page or leaf dish that is used for metal works is processed processing.
Background technology
Being used for metal works processed and handling and sand page or leaf dish that processing such as rust cleaning is handled, also have both at home and abroad to be referred to as sand page or leaf dish, butterfly dish, Xiao Hua butterfly, is with a kind of instrument, and just title is different.Its composition has three parts: 1, matrix; 2, emery cloth page or leaf sheet; 3, adhesive.This three part also all is to appear on the market with product form independently, and it is exactly a kind of instrument that is used to process processing that triplicity is got up.Because this product structure is simple, technology content is not high, and along with the increase of social demand, its manufacturing firm is more and more, spreads all over and closes the state various places.According to statistics, the annual domestic production amount of this product has reached 38,600 ten thousand, nearly 8,000 ten thousand of annual outlet.Although product is simple in structure, owing to be to bring into play its processing processing capacity in the rotation at a high speed, also do not having better substitute even to this day.The sand page or leaf dish of domestic production, its linear speed has 3 kinds substantially, is respectively: therefore 50m/s, 60m/s and 80m/s, have higher-strength to the intensity and the bonding strength of matrix self.The bonding strength of adhesive depends on the performance of self, and the intensity of matrix then depends on manufactured materials and manufacturing process.
At present, matrix has three kinds substantially: (1) plastic substrate; (2) hard board matrix; (3) the screen cloth matrix made of glass fibre.What consumption was maximum is the third.Why consumption is maximum for the third matrix, mainly is himself intensity height, and raw material are abundant, can keep himself intensity in the rotation at a high speed.More than three kinds of matrixes be widely adopted and determined by its performance, but along with society is high more to environmental protection requirement, just manifest fatal defective:
(1) three kind of matrix all belongs to organic chemical industry's material, in manufacture process, give out a kind of pernicious gas and harmful substance, especially the screen cloth matrix made of glass fibre is that the pressing of phenolic aldehyde tree impregnation forms, therefore, high temperature dipping in manufacture process, overflowing of free phenol and free formaldehyde gas causes local atmosphere to pollute, and the processing of waste material also brings certain influence to environmental pollution;
(2) repeated application is poor, and resource can not fully be recycled;
(3) matrix after using up is handled, and cost is higher, and the matrix used is reluctant to handle just with its burning by many units, causes atmosphere pollution;
(4) manufacturing cost and use cost is higher, at present, plastic substrate, hard board matrix, glass fiber grid fabricbase body, market price is respectively: 0.2-0.32 unit/, 0.6-0.7 unit/and 0.5-0.6 unit/, and because consumption is big, the user can't bear.
Summary of the invention
At the problems referred to above, task of the present invention provides a kind of sand page or leaf dish that is used for metal works is processed processing, to satisfy the demand of social enviroment protection, can economize on resources again, guarantees the survival and development of its product.
For realizing above-mentioned task, technical scheme of the present invention is: a kind of sand page or leaf dish that is used for metal works is processed processing, constitute by matrix, emery cloth page or leaf sheet, emery cloth page or leaf sheet cements on the interior side ring surface of matrix by binding agent, the whole stamped metal component of described matrix for being stamped to form by sheet metal, the thickness of the sheet metal of hardware is between 0.2-3.5mm, and the central punching press of matrix has the pit with installing hole.
The adhesive surface of described matrix is plane or hair plane.
Be furnished with the stamping forming groove structure that is used to control binding agent on the described adhesive surface.
Described groove is the small cylindrical tank that even star is distributed in adhesive surface, millet word groove, little cross recess, little Z groove or little S groove.
Described groove is the emission wire and arranges.
Described groove is the line style groove.
Described line style groove is ring seal wire casing, polygon broken line enclosed slot or radial pattern wire casing.
Metal foil wooden partition upper punch is shaped in order to increase the binding agent open-work of binding agent hold.
Described open-work is the aperture or the line style slit lyriform pore of star cloth.
Described aperture is the bellmouth of small sircle hole or outer flare, and described line style slit lyriform pore is that emitting shape is arranged.
The whole stamped metal component of matrix of the present invention for being stamped to form by sheet metal, at first guaranteed the social enviroment protection requirement, adopt sheet metals such as sheet metal, flat cold-rolled sheet, SPHC or various lattens to implement punch forming, guaranteed environmental requirement, no matter its manufacture process and later stage recycling are not all discharged any pernicious gas to atmosphere.Secondly, because the whole stamped metal component of matrix for being stamped to form by sheet metal, by the formed reinforcement structure of dull and stereotyped punching out, globality is strong, and himself intensity is crossed the three kinds of matrixes in existing city far away; The 3rd, its economy is comparatively obvious, is guaranteeing that this product has concurrently on the favorable rigidity basis when rotating at a high speed, and it is nearly 50% that cost per unit reduces, if add the factor that recycles and reuses of this product, cost per unit reduces and surpasses more than 50%.The groove of the some of processing on the matrix of the present invention or open-work, can increase the adhesive surface of binding agent and metallic matrix, form embedded structure at the adhesive surface place, thereby improve hold, guarantee that sand page or leaf sheet has good grinding force when running up bonding agent and sand page or leaf sheet.In addition, because matrix is that sheet stamping forms, can reduce the thickness of sand page or leaf dish, to its irreplaceable application advantage that is processed with of some processing spaces than small workpiece.The good heat conductive heat sinking function of metallic matrix also can produce certain cooling effect to sand page or leaf sheet and binding agent, guarantees the adhesive property of binding agent under high speed and heating environment.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the right view of Fig. 1;
Fig. 3 is the A-A cutaway view of Fig. 1;
Fig. 4 is a kind of structural representation of matrix among Fig. 1;
Fig. 5 is the B-B cutaway view of Fig. 4;
Fig. 6 is second kind of structural representation of matrix among Fig. 1;
Fig. 7 is the C-C cutaway view of Fig. 6;
Fig. 8 is the third structural representation of matrix among Fig. 1;
Fig. 9 is the D-D cutaway view of Fig. 8;
Figure 10 is the 4th a kind of structural representation of matrix among Fig. 1;
Figure 11 is the E-E cutaway view of Figure 10;
Figure 12 is the 5th a kind of structural representation of matrix among Fig. 1;
Figure 13 is the F-F cutaway view of Figure 12;
Figure 14 is the 6th a kind of structural representation of matrix among Fig. 1;
Figure 15 is the G-G cutaway view of Figure 14.
The specific embodiment
Embodiment 1
The sand page or leaf dish that is used for metal works is processed processing as shown in Figure 1, 2, 3, constitute by matrix 1, emery cloth page or leaf sheet 2, emery cloth page or leaf sheet 2 is bonded on the interior side ring surface of matrix 1 by the binding agent emitting shape, the whole stamped metal component of matrix 1 for being stamped to form by cold-rolled steel sheet, the thickness of the cold-rolled steel sheet of hardware is 0.2mm, the central punching press of matrix 1 has the pit 4 with installing hole 3, and adhesive surface is the plane.
The sand page or leaf dish that is used for metal works is processed processing as shown in Figure 1, 2, 3, constitute by matrix 1, emery cloth page or leaf sheet 2, emery cloth page or leaf sheet 2 is bonded on the interior side ring surface of matrix by the binding agent emitting shape, the whole stamped metal component of matrix 1 for being stamped to form by cold-rolled steel sheet, the thickness of the cold-rolled steel sheet of hardware is 1.5mm, the central punching press of matrix has the pit with installing hole, and a mao plane is processed on the adhesive surface plane.
The sand page or leaf dish that is used for metal works is processed processing shown in Fig. 1,4,5, constitute by matrix 1, emery cloth page or leaf sheet 2, emery cloth page or leaf sheet 2 is bonded on the interior side ring surface of matrix 1 by the binding agent emitting shape, the whole stamped metal component of described matrix for forming by the hot-rolled steel sheet stamping, the gauge of sheet of hardware is 2.5mm, the central punching press of matrix has the pit 4 with installing hole 3, is furnished with the stamping forming groove structure that is used to control binding agent on the adhesive surface.Groove is the small cylindrical tank that even star is distributed in adhesive surface, and millet word groove, little cross recess, little Z groove or little S groove, groove are the emission wire to be arranged, and adopts the small cylindrical tank 5 of star cloth in the present embodiment.
The sand page or leaf dish that is used for metal works is processed processing shown in Fig. 1,6,7, constitute by matrix 1, emery cloth page or leaf sheet 2, emery cloth page or leaf sheet 2 is bonded on the interior side ring surface of matrix 1 by the binding agent emitting shape, the whole stamped metal component of matrix 1 for being stamped to form by cold-rolled steel sheet, the thickness of the cold-rolled steel sheet of hardware is 1.5mm, the central punching press of matrix has the pit 4 with installing hole 3, is furnished with the stamping forming line style groove structure that is used to control binding agent on the adhesive surface.The line style groove is ring seal wire casing, polygon broken line enclosed slot or radial pattern wire casing, is ring seal wire casing 6 in the present embodiment.(also can adopt the polygon polygon groove 7 shown in Fig. 8,9)
The sand page or leaf dish that is used for metal works is processed processing shown in Fig. 1,10,11, constitute by matrix 1, emery cloth page or leaf sheet 2, emery cloth page or leaf sheet 2 is bonded on the interior side ring surface of matrix 1 by the binding agent emitting shape, the whole stamped metal component of matrix 1 for being stamped to form by cold-rolled steel sheet, the thickness of the cold-rolled steel sheet of hardware is 0.2mm, the central punching press of matrix has the pit 4 with installing hole 3, metal foil wooden partition upper punch is shaped in order to increase the binding agent open-work of binding agent hold, open-work is the small sircle hole 8 of star cloth, and adhesive surface is the hair plane.
The sand page or leaf dish that is used for metal works is processed processing shown in Fig. 1,12,13, constitute by matrix 1, emery cloth page or leaf sheet 2, emery cloth page or leaf sheet 2 is bonded on the interior side ring surface of matrix 1 by the binding agent emitting shape, the whole stamped metal component of matrix 1 for forming by the steel alloy sheet stamping, the steel alloy gauge of sheet of hardware is 0.5mm, the central punching press of matrix has the pit 4 with installing hole 3, and metal foil wooden partition upper punch is shaped in order to increase the binding agent open-work of binding agent hold.Adhesive surface is the hair plane.Open-work is the bellmouth 9 of the outer flare of star cloth.
The sand page or leaf dish that is used for metal works is processed processing shown in Fig. 1,14,15, constitute by matrix 1, emery cloth page or leaf sheet 2, emery cloth page or leaf sheet 2 is bonded on the interior side ring surface of matrix 1 by the binding agent emitting shape, the whole stamped metal component of matrix for forming by the hot-rolled steel sheet stamping, the gauge of sheet of hardware is 3.5mm, the central punching press of matrix has the pit 4 with installing hole 3, and metal foil wooden partition upper punch is shaped on the line style slit effusion hole of arranging in order to the emitting shape that increases the binding agent hold 10.
It should be noted last that: above embodiment is the unrestricted technical scheme of the present invention in order to explanation only, although the present invention is had been described in detail with reference to the foregoing description, those of ordinary skill in the art is to be understood that: still can make amendment or be equal to replacement the present invention, and not breaking away from any modification or partial replacement of the spirit and scope of the present invention, it all should be encompassed in the middle of the claim scope of the present invention.
Claims (10)
1, a kind of sand page or leaf dish that is used for metal works is processed processing, constitute by matrix, emery cloth page or leaf sheet, emery cloth page or leaf sheet cements on the interior side ring surface of matrix by binding agent, it is characterized in that: the whole stamped metal component of described matrix for being stamped to form by sheet metal, the thickness of the sheet metal of hardware is between 0.2-3.5mm, and the central punching press of matrix has the pit with installing hole.
2, the sand page or leaf dish that is used for metal works is processed processing according to claim 1 is characterized in that: the adhesive surface of described matrix is plane or hair plane.
3, the sand page or leaf dish that is used for metal works is processed processing according to claim 1 and 2 is characterized in that: be furnished with the stamping forming groove structure that is used to control binding agent on the described adhesive surface.
4, the sand page or leaf dish that is used for metal works is processed processing according to claim 3, it is characterized in that: described groove is the small cylindrical tank that even star is distributed in adhesive surface, millet word groove, little cross recess, little Z groove or little S groove.
5, the sand page or leaf dish that is used for metal works is processed processing according to claim 4 is characterized in that: described groove is the emission wire and arranges.
6, the sand page or leaf dish that is used for metal works is processed processing according to claim 3, it is characterized in that: described groove is the line style groove.
7, the sand page or leaf dish that is used for metal works is processed processing according to claim 6, it is characterized in that: described line style groove is ring seal wire casing, polygon broken line enclosed slot or radial pattern wire casing.
8, the sand page or leaf dish that is used for metal works is processed processing according to claim 1 and 2 is characterized in that: metal foil wooden partition upper punch is shaped in order to increase the binding agent open-work of binding agent hold.
9, sand page or leaf dish according to claim 8 is characterized in that: described open-work is the aperture or the line style slit lyriform pore of star cloth.
10, sand page or leaf dish according to claim 9, it is characterized in that: described aperture is the bellmouth of small sircle hole or outer flare, described line style slit lyriform pore is that emitting shape is arranged.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2006100180705A CN101100047A (en) | 2006-07-04 | 2006-07-04 | Sand leaf-disk for machining metal workpiece |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2006100180705A CN101100047A (en) | 2006-07-04 | 2006-07-04 | Sand leaf-disk for machining metal workpiece |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101100047A true CN101100047A (en) | 2008-01-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA2006100180705A Pending CN101100047A (en) | 2006-07-04 | 2006-07-04 | Sand leaf-disk for machining metal workpiece |
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| CN (1) | CN101100047A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102229126A (en) * | 2011-05-17 | 2011-11-02 | 台州市黄岩豪林抛光磨具有限公司 | Full-automatic abrasive cloth flap disc machining equipment |
| CN113510634A (en) * | 2021-03-31 | 2021-10-19 | 安徽禾臣新材料有限公司 | Porous groove white pad for polishing and grinding and production method thereof |
-
2006
- 2006-07-04 CN CNA2006100180705A patent/CN101100047A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102229126A (en) * | 2011-05-17 | 2011-11-02 | 台州市黄岩豪林抛光磨具有限公司 | Full-automatic abrasive cloth flap disc machining equipment |
| CN102229126B (en) * | 2011-05-17 | 2013-01-23 | 台州市黄岩豪林抛光磨具有限公司 | Full-automatic abrasive cloth flap disc machining equipment |
| CN113510634A (en) * | 2021-03-31 | 2021-10-19 | 安徽禾臣新材料有限公司 | Porous groove white pad for polishing and grinding and production method thereof |
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