CN101097813A - Elevator button and manufacturing method thereof - Google Patents
Elevator button and manufacturing method thereof Download PDFInfo
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- CN101097813A CN101097813A CNA2007100700653A CN200710070065A CN101097813A CN 101097813 A CN101097813 A CN 101097813A CN A2007100700653 A CNA2007100700653 A CN A2007100700653A CN 200710070065 A CN200710070065 A CN 200710070065A CN 101097813 A CN101097813 A CN 101097813A
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Abstract
The invention relates to a lifter button and a relative production, belonging to lifter control switch technical field. The lifter button comprises a button base made from metal, plastic or organic glass which can be made into a mould, a pattern decorative layer which can be thin PC and PE sheet, with pre-designed patter and/or word printed via ink on surface, and a transparent film protective layer rigidified on surface, wherein the three portions are integrated into a button, communicated with a circuit to realize control. The production comprises that performs a button base, designs pattern on the surface of a decorative sheet, prints prepared ink via a network on the decorative sheet, dries, arranges the decorative sheet on the button base, fills resin to fix the button base and the decorative sheet integrally. The invention is novel in prior art, which can effectively protect pattern, with solid feeling, beautiful color, long service life, corrosion resistance, pattern exchange property, or the like.
Description
Technical field
The present invention relates to a kind of elevator button and preparation method thereof, belong to elevator control switch class.
Background technology
At present, people manage for example to adopt processing methods such as silk screen printing, transfer printing, etching by adopting various new method for processing to realize on the surface of button in order to beautify elevator button, make it have long-lived as far as possible graph-text identification.But make because the elevator button matrix generally is a metal material, picture and text are by silk-screen or the transfer technique apposition surface at the button matrix.Because the adhesion between them is poor, character will fade or be wiped so how long do not cross, and wearing and tearing and being corroded is recurrent thing.If adopt etching character method, compare with aforesaid method, though grown service time, go out character owing to need carry out chemical corrosion, so not only preparation time is longer, and character edge also can be smudgy, and can't change character.
In recent years, improving and applying along with laser-engraving technique, laser engraving is used on elevator button, Chinese patent as application before the applicant, the patent No.: 200710069397.X, the elevator button for preparing through this method has long-term use and is not worn, processes advantages such as simple and corrosion-resistant.But the operating process of general laser-engraving technique is very long, generally need in heating furnace, solidify in the operation, and the traditional mechanical engraving that has follow-up filler operation, the perhaps follow-up cleaning work of laser engraving process need.
Chinese patent by retrieval is about the Chinese patent of laser processing and engraving, for example patent No.: 98106323.3,02153305.9,02808891.3,200410022033.2 etc.Though also be on the hard metal surface, to pass through the laser engraving character, but still can not be used for elevator button---the prolonged use that this needs are long-time even hundreds thousand of, millions of time.
Ink printing is ancient technology, plastic cement or resin are decorated neither new technology, the present invention combines two kinds of technology, be used for making elevator button, it is novel unique that product is had, and mainly is advantage such as can make picture and text on the button have third dimension, color is beautiful, and button is not worn, corrosion-resistant, and can be at any time the conversion picture and text wherein and the elevator button of color easily, be prior art one blank.
Summary of the invention
The objective of the invention is to fill up the blank of prior art, a kind of elevator button and preparation method thereof is provided at the deficiencies in the prior art part.The present invention adopts the real button matrix of material as button, the centre is prefabricated pattern decoration layer, and the surface is a transparent protective film, the elevator button that the three is combined together, make the figure Chinese character be rich in that third dimension, color are beautiful, character is not worn the characteristics of durable wear and beautiful appearance; And can change figure Chinese character wherein easily, so that product has more feeling of freshness.
The invention provides a kind of elevator button and preparation method thereof.Concrete technology contents of the present invention is: a kind of elevator button comprises:
The button matrix, described button matrix can be metal, plastic cement or polymethyl methacrylate and makes mould;
One pattern decoration layer, described decorative layer are slim of PC and PE, the pattern and/or the literal that have printing ink to print on slim surface; But described decorative layer is not limited to slim of PC and PE, also comprises other thin type sheet material;
The surface is the transparent membrane protective layer of sclerosis;
Above-mentioned three constitutes the button of one, and it and circuit communication are realized control;
Wherein: pattern decoration layer clamping is in the centre of button matrix and transparent membrane protective layer, so that the surface of button keeps colour-fast and do not scratched.
Above-mentioned elevator button, it is characterized in that: the pattern of described pattern decoration layer can be made the picture and text of various effects, as the protruding bubble of button, metallic mirror surface or delustring face, metal wire-drawing line, swept-back hair photosensitiveness, sags and crests line and other picture and text, it has, and collection is decorated and function is an one.
A kind of manufacture method for preparing the described elevator button of claim 1 is characterized in that: comprise that following five steps finish:
A, preset keys matrix mould;
B, at the surface design picture and text of cosmetic sheet/layer/film, picture and text can be pattern and/or literal;
C, the silk screen, sensitization slurry or the film that require to select are fit to according to picture and text;
D, modulation printing ink add proper amount of diluting with printing ink and stir;
E, printing process are printed on the printing ink that modulates on cosmetic sheet/layer/film by silk screen, sensitization slurry or the film, form the pattern decoration layer;
F, drying;
G, injection mo(u)lding, earlier the pattern decoration layer is placed on the button matrix above; Again resin raw material is injected button matrix mould, melt the solid elevator button that becomes one with decorative layer; So just with pattern decoration layer clamping in the middle of the hard transparent layer and matrix of button Face; collection button matrix, the middle elevator button that merges one for pattern decoration layer, surface for the three of transparent hard coating have been formed; protect the picture and text surface can not scratched scratch effectively, also can change pattern decoration layer wherein simultaneously easily.
A kind of elevator button of the preparation of method as mentioned above, it is characterized in that: the surface of button is the hard transparent layer, has wear-resisting, corrosion-resistant; The centre of button is the picture and text layer, can not be scratched; The back side of button is plastic cement or metal or polymethyl methacrylate body.
The manufacture method of described elevator button is characterized in that: the drying in the described step is divided into three phases: the phase I, carried in 70 ℃ dry by conveyer belt; Second stage was carried in 70 °～90 ℃ dry by conveyer belt; Phase III, place dry at room temperature; Wherein: conveyer belt moves with 3～7 meters/minute speed; If fail to reach intensive drying, can carry out drying by remedying mode.
The manufacture method of described elevator button is characterized in that: the described drying mode of remedying is to be placed on the clothes hanger failing dry article, and it is dry to put into baking oven more together, and oven temperature is 70 °～90 ℃, and the time can be 1～5 hour.
As fully visible, the present invention compared with prior art has following good effect: the present invention has realized the purpose of invention, fills up the blank of prior art.The present invention since with pattern decoration layer clamping in the middle of the hard transparent layer and matrix of button Face; collection button matrix, the middle elevator button that merges one for pattern decoration layer, surface for the three of transparent hard coating have been formed; thereby protected the picture and text surface can not scratched effectively; also can change simultaneously pattern decoration layer wherein easily, make product have more feeling of freshness.The present invention particularly figure Chinese character has that third dimension, color are beautiful, character keeps colour-fast for a long time and can not be worn, and product is durable in use and do not corroded the characteristics that beautiful appearance is tempting.
Embodiment
The aforesaid summary of the invention of the present invention is a preferred forms of the present invention, but can not regard limitation of the present invention as, particularly for shape, production method and the pattern decorative sheet material therefor etc. of elevator button, all can change according to actual needs.
Elevator button of the present invention and preparation method thereof is that the decoration sheet that prints the pattern of forming is put into injection mould, the resin of forming is injected in the mould combine with diaphragm, makes to print figuratum diaphragm in advance and resin-shaped is integral and curing molding.It is ornamental, functional that this handicraft product integrates, the picture and text of moulding, color one-shot forming when in-mould injection, reduced the link of back processing, in addition, this technology stereo shaping has increased the degree of freedom of design, picture and text, color in plastic sandwich, wear-resisting undermine anticorrosive and color beautiful, printed patterns changes and mold exchange more at any time.
Described manufacture method, can be useful in the outer guidance panel of making elevator and/or control box and/or car walls equally and/or other uses button, but base shape wherein and specification should change according to the actual needs, and do not exemplify one by one in the present embodiment, the outer guidance panel of the elevator that obtains by manufacture method provided by the invention and/or control box and/or car walls and/or other are used button, have same good effect and advantage with elevator button of the present invention.
Described manufacturing process also comprises: select suitable silk screen, sensitization slurry or the film according to picture and text; Printing ink needs to stir fully, gets an amount of printing ink, adds an amount of diluent in proportion; Comprise each parameter that influences ink printing, as: half tone quality, scraper speed and hardness etc.; And the punch press in the moulding process and cutting/cutting operation.The back Shooting Technique will be selected moulding according to demand, selects different injection temperatures according to injection molding material.Each process is promptly independent, and optimum tight connects mutually again.
Diluent in the described modulation printing ink, general need an amount of diluent of preparation be passable only.
Described manufacture method has a simple process flow to be: will modulate printing ink and be printed on the decoration sheet → put into injection membrane → resin is injected into the back side of sheet material → resin and sheet material are solidified be combined into one by methods such as silk draw.This printing forming technique is called IMD, i.e. injection surface decoration technique, and it is the new technique of rising in recent years, will be widely used in the shell of every profession and trade, various products.IMD is divided into IML, IMR technology again, and their difference is that surface protective film is transparent or surperficial no hyaline layer.
Select suitable printing screen plate according to the quality after printing ink and the dilution.Select suitable drying mode and drying equipment also to be very important according to ink type.
The present invention draws IMD technology the parts that enter into the making elevator and is domestic and international initiative.
The present invention only is described in detail with regard to a most preferred embodiment of the present invention; but can not be interpreted as restriction to other modes of the invention process; everyly further improve and similar or identical scheme on basis of the present invention, all being considered as is the scope that the present invention asks for protection.
Claims (6)
1, a kind of elevator button comprises:
The button matrix, described button matrix can be metal, plastic cement or polymethyl methacrylate and makes mould;
One pattern decoration layer, described decorative layer are slim of PC and PE, the pattern and/or the literal that have printing ink to print on slim surface;
The surface is the transparent membrane protective layer of sclerosis;
Above-mentioned three constitutes the button of one, and it and circuit communication are realized control;
Wherein: pattern decoration layer clamping is in the centre of button matrix and transparent membrane protective layer, so that the surface of button keeps colour-fast and do not scratched.
2, elevator button according to claim 1, it is characterized in that: the pattern of described pattern decoration layer can be made the picture and text of various effects, as the protruding bubble of button, metallic mirror surface or delustring face, metal wire-drawing line, swept-back hair photosensitiveness, sags and crests line and other picture and text.
3, a kind of manufacture method for preparing the described elevator button of claim 1 is characterized in that: it comprises that following five steps finish:
A, preset keys matrix mould;
B, at the surface design picture and text of cosmetic sheet/layer/film, picture and text can be pattern and/or literal;
C, the silk screen, sensitization slurry or the film that require to select are fit to according to picture and text;
D, modulation printing ink add proper amount of diluting with printing ink and stir;
E, printing process are printed on the printing ink that modulates on cosmetic sheet/layer/film by silk screen, sensitization slurry or the film, form the pattern decoration layer;
F, drying;
G, injection mo(u)lding, earlier the pattern decoration layer is placed on the button matrix above; Again resin raw material is injected button matrix mould, melt the solid elevator button that becomes one with decorative layer.
4, a kind of elevator button as method preparation as described in the claim 2, it is characterized in that: the surface of button is the hard transparent layer, has wear-resisting, corrosion-resistant; The centre of button is the picture and text layer, can not be scratched; The back side of button is plastic cement or metal or polymethyl methacrylate body.
5, the manufacture method of elevator button according to claim 2 is characterized in that: the drying in the described step is divided into three phases: the phase I, carried by dry in 70 ℃ by conveyer belt; Second stage is carried by dry in 70～90 ℃ by conveyer belt; Phase III, place dry at room temperature; Wherein: conveyer belt moves with 3～7 meters/minute speed; If the intensive drying of failing can be carried out drying by remedying mode.
6, the manufacture method of elevator button according to claim 5, it is characterized in that: the described drying mode of remedying is to be placed on the clothes hanger failing dry article, it is dry to put into baking oven more together, and oven temperature is 70 °～90 ℃, and the time can be 1～5 hour.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2007100700653A CN101097813A (en) | 2007-07-19 | 2007-07-19 | Elevator button and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2007100700653A CN101097813A (en) | 2007-07-19 | 2007-07-19 | Elevator button and manufacturing method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101097813A true CN101097813A (en) | 2008-01-02 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA2007100700653A Pending CN101097813A (en) | 2007-07-19 | 2007-07-19 | Elevator button and manufacturing method thereof |
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| Country | Link |
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| CN (1) | CN101097813A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102024590A (en) * | 2009-09-16 | 2011-04-20 | 毅嘉科技股份有限公司 | Manufacturing methods of keycap, key structure, panel and case |
| CN102501382A (en) * | 2011-11-03 | 2012-06-20 | 东莞劲胜精密组件股份有限公司 | Surface wire drawing technology for plastic structure |
| CN102602181A (en) * | 2012-03-06 | 2012-07-25 | 江苏惠利隆塑业集团有限公司 | Process for printing mark of washing machine control panel |
| CN110155834A (en) * | 2019-05-31 | 2019-08-23 | 岛田电机(上海)有限公司 | A kind of elevator calling button and its resin-cast process |
| CN110797222A (en) * | 2019-09-26 | 2020-02-14 | 贵派电器股份有限公司 | Method for manufacturing switch key button with decoration |
-
2007
- 2007-07-19 CN CNA2007100700653A patent/CN101097813A/en active Pending
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102024590A (en) * | 2009-09-16 | 2011-04-20 | 毅嘉科技股份有限公司 | Manufacturing methods of keycap, key structure, panel and case |
| CN102501382A (en) * | 2011-11-03 | 2012-06-20 | 东莞劲胜精密组件股份有限公司 | Surface wire drawing technology for plastic structure |
| CN102501382B (en) * | 2011-11-03 | 2014-11-12 | 东莞劲胜精密组件股份有限公司 | Surface wire drawing technology for plastic structure |
| CN102602181A (en) * | 2012-03-06 | 2012-07-25 | 江苏惠利隆塑业集团有限公司 | Process for printing mark of washing machine control panel |
| CN110155834A (en) * | 2019-05-31 | 2019-08-23 | 岛田电机(上海)有限公司 | A kind of elevator calling button and its resin-cast process |
| CN110155834B (en) * | 2019-05-31 | 2021-04-09 | 岛田电机(上海)有限公司 | Elevator calling button and resin casting process method thereof |
| CN110797222A (en) * | 2019-09-26 | 2020-02-14 | 贵派电器股份有限公司 | Method for manufacturing switch key button with decoration |
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