CN101091968A - Hydraulic pressing system of rolling mill - Google Patents
Hydraulic pressing system of rolling mill Download PDFInfo
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- CN101091968A CN101091968A CN 200610086511 CN200610086511A CN101091968A CN 101091968 A CN101091968 A CN 101091968A CN 200610086511 CN200610086511 CN 200610086511 CN 200610086511 A CN200610086511 A CN 200610086511A CN 101091968 A CN101091968 A CN 101091968A
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- 238000005096 rolling process Methods 0.000 title claims abstract description 59
- 238000003825 pressing Methods 0.000 title claims abstract description 51
- 230000000881 depressing effect Effects 0.000 claims description 107
- 239000012530 fluid Substances 0.000 claims description 33
- 238000000034 method Methods 0.000 claims description 23
- 230000000994 depressogenic effect Effects 0.000 claims description 14
- 238000006073 displacement reaction Methods 0.000 claims description 13
- 230000000694 effects Effects 0.000 claims description 8
- 230000006837 decompression Effects 0.000 claims description 7
- 239000002828 fuel tank Substances 0.000 claims description 7
- 230000001276 controlling effect Effects 0.000 claims description 6
- 230000005611 electricity Effects 0.000 claims description 6
- 230000007306 turnover Effects 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 3
- 230000001105 regulatory effect Effects 0.000 claims description 3
- 230000008569 process Effects 0.000 claims description 2
- 239000003921 oil Substances 0.000 description 114
- 238000003801 milling Methods 0.000 description 13
- 230000008859 change Effects 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 230000002950 deficient Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 238000011161 development Methods 0.000 description 3
- 230000006870 function Effects 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 230000004044 response Effects 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000012552 review Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000012935 Averaging Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000009851 ferrous metallurgy Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Abstract
The invention relates to a hydraulic pressing system of a rolling mill, which consists of a servo pressing cylinder, a servo valve bank, a cartridge valve bank and an electric control cabinet, wherein the servo valve bank (2) is connected with a pressing cavity of the servo pressing cylinder (1) through a hydraulic pipeline; the cartridge valve group (3) is connected with the servo valve group (2) through a hydraulic pipeline, the cartridge valve group (3) is connected with a pressing cavity and a back pressure cavity of the servo pressing cylinder (1) through the hydraulic pipeline, and the cartridge valve group (3) is communicated with a constant pressure oil source through the hydraulic pipeline to form a control oil path; and the electric control cabinet provides control electric signals for the servo valve group (2) and the cartridge valve group (3) through an electric operation circuit and a signal circuit. The hydraulic pressing system meets the pressing speed requirement of the rolling mill, achieves the speed of quickly changing the roll, is simple and reliable, is electrically controlled simply and conveniently, and is more practical.
Description
Technical field
The present invention relates to a kind of technical field of hydraulic, particularly a kind of in Ferrous Metallurgy modern rolling mill hydraulic AGC system.
Background technology
AGC (Automatic Gauge Control) is the thickness abbreviation of control automatically.
Hydraulic AGC is that HAGC (Automatic Gauge Control Systems With HydraulicActuators) is the AGC that adopts hydraulic actuator (depressing cylinder), domestic title hydraulic press down system.HAGC is the critical system of modern strip-mill strip, its function is no matter cause how the various disturbance factors of thickness deviation change, can both regulate the position of depressing cylinder automatically, it is the work roll gap of milling train, thereby make exit plate thick constant, guarantee product target thickness, reach the performance indications requirement with poor, the different plate difference of plate.
Hydraulic pressure is depressed by electronic and is depressed development, and different is that the electronic employing motor+large-scale worm reduction gear+housing screw of depressing is depressed, structure heaviness, low, the low precision of response, and electronic depressing can not be with steel to depress.Since hydraulic pressure depress have high accuracy, high response, the power of depressing is big, size is little, characteristics such as simple in structure, modern milling train all adopts hydraulic pressure to depress.For having the electronic slab of depressing is that big stroke still adopts electronic depressing (depress this moment cylinder make hydraulic die cushion use) when depressing, and the mill product thin plate is that little stroke adopts hydraulic AGC (this moment, electronic housing screw was motionless) when depressing.
Present existing hydraulic press down system has two kinds of patterns substantially:
See also shown in Figure 1ly, a kind of hydraulic press down system mainly is made up of a control loop, servo valve 2.3-1 and 2.3-2 control respectively depress cylinder 1 depress the chamber oil-feed, another chamber leads to certain value back pressure oil.Hydraulic pressure is depressed control and is all controlled by this control loop with fast roll changing control.There is not independent fast roll changing loop.The specification of servo valve is main to be determined according to depressing speed parameter owing to select for use, and the speed of depressing is littler than fast roll changing speed, and therefore, the defective of this control loop causes fast roll changing speed to be restricted.Make the auxiliary time of production lengthening, influence production output.
See also shown in Figure 2ly, another kind of hydraulic press down system mainly is made up of three control loops.First control loop is normal rolling loop, promptly servo valve 2.3-1 and 2.3-2 control respectively depress cylinder 1 depress the chamber oil-feed, certain value back pressure oil is given in another chamber; Second control loop is that roll change rises the loop soon, and promptly the servo valve loop is closed, and big flow oil feeds back pressure cavity, depresses chamber and oil return connection, makes to depress cylinder piston rod and lift; The 3rd control loop is that the loop falls in roll change soon, and promptly the servo valve loop is closed, and big flow oil feeds depresses the chamber, and back pressure cavity and oil return connection make and depress cylinder piston rod and descend fast.This system has increased the fast roll changing loop than preceding a kind of system, and fast roll changing speed is not restricted, but the whole system hydraulic control component reaches tens, and electrical control is very complicated.Exist system responses slow, problem such as the cost height is prone to fault, and maintenance capacity is big.
This shows that above-mentioned existing hydraulic pressing down system in rolling mill in the production use, obviously still has inconvenience and defective, and demand urgently further improving and optimizing.Along with the development of modern milling train technology, mill milling speed improves constantly, and existing hydraulic press down system is also increasing to the specification requirement of servo valve, and the problems referred to above further highlight, and has become one of limitation of the technology link of the big parameter milling train of development.
Because the defective that above-mentioned existing hydraulic pressing down system in rolling mill exists, the inventor is based on being engaged in this type of product design manufacturing abundant for many years practical experience and professional knowledge, and the utilization of cooperation scientific principle, actively studied innovation, in the hope of founding a kind of new hydraulic pressing down system in rolling mill, can improve general existing hydraulic pressing down system in rolling mill, make it have more practicality.Through constantly research, design, and after studying sample and improvement repeatedly, create the present invention who has practical value finally.
Summary of the invention
Main purpose of the present invention is, overcome the defective that existing hydraulic pressing down system in rolling mill exists, and provide a kind of hydraulic pressing down system in rolling mill of new structure, technical problem to be solved is to make it that a kind of novel hydraulic press down system is provided, technical problem to be solved is to make it provide a kind of hydraulic control component few, electrical control is simple, the hydraulic control system that cost is low
Another object of the present invention is to, overcome the deficiency that existing hydraulic pressing down system in rolling mill milling method exists, and provide a kind of new rolling mill hydraulic to depress milling method, technical problem to be solved is to make it promptly satisfy milling train to depress rate request, reach the speed of fast roll changing again, have the hydraulic press down system in various control loop.
The object of the invention to solve the technical problems realizes by the following technical solutions.According to a kind of hydraulic pressing down system in rolling mill of the present invention's proposition, by the servo cylinder of depressing, servo valve valve group, inserted valve valve group, and electrical control cubicles composition, wherein: servo valve valve group (2) links to each other with the servo chamber of depressing of depressing cylinder (1) by fluid pressure line; Inserted valve valve group (3) links to each other with servo valve valve group (2) by fluid pressure line, this inserted valve valve group (3) links to each other with back pressure cavity with the servo chamber of depressing of depressing cylinder (1) by fluid pressure line, wherein inserted valve valve group (3) communicates with constant pressure oil source by fluid pressure line, to form the control oil circuit; And electrical control cubicles is the signal of telecommunication that servo valve valve group (2), inserted valve valve group (3) provide control through electric operation circuit and signal line.
The object of the invention to solve the technical problems also can be applied to the following technical measures to achieve further.
Aforesaid hydraulic pressing down system in rolling mill, wherein said inserted valve valve group comprises proportional reversing valve, inserted valve, wherein proportional reversing valve is connected with inserted valve by fluid pressure line, and the control inserted valve; Proportional reversing valve links to each other with oil sump tank, and inserted valve is connected with the servo cylinder of depressing by fluid pressure line.
Aforesaid hydraulic pressing down system in rolling mill, the proportional reversing valve of wherein controlling inserted valve is 2.
Aforesaid hydraulic pressing down system in rolling mill, wherein the inserted valve by proportional reversing valve control is 5.
Aforesaid hydraulic pressing down system in rolling mill, wherein said inserted valve and control cover plate, or control cover plate and proportional reversing valve be combined into one, and forms the pile-up valve group of a cover control oil circuit direction, oil pressure and flow.
Aforesaid hydraulic pressing down system in rolling mill, the pressure oil at wherein said inserted valve 3.9-1A mouth place reduces pressure through decompression pilot valve 3.17 by the X mouth of control cover plate 3.11, post-decompression pressure oil communicates with the B mouth of inserted valve 3.9-1 through the Y mouth again, pressure setting is regulated by the decompression pilot valve in the control cover plate 3.11 3.17, when reaching set pressure, the pressure oil at this valve A mouth place lifts spool, and A mouth and B mouth are connected, and make suitable pressure oil enter the servo cylinder 1 of depressing from the A mouth to the B mouth.
The object of the invention to solve the technical problems also realizes by the following technical solutions.According to a kind of method of utilizing the hydraulic pressing down system in rolling mill control loop of claim 1 that the present invention proposes, it may further comprise the steps: provide the signal of telecommunication according to control loop, the control servo valve makes the servo chamber of depressing of depressing cylinder of pressure oil turnover; Selectively the control ratio reversal valve is charged according to control loop, and then being connected of control inserted valve and oil sump tank, and makes pressure oil pass in and out the servo chamber of depressing of depressing cylinder by the valve port of inserted valve; Controlling the servo piston rod of depressing cylinder moves under the effect of pressure oil and back pressure oil, detect the displacement of piston rod walking or the pressure of oil pressure by the servo sensor of depressing cylinder, and provide the corresponding feedback signal of telecommunication, to feed back the signal of telecommunication and given signal of telecommunication comparison again, come accurate controlled rolling process.
The object of the invention to solve the technical problems also can be applied to the following technical measures to achieve further.
The method of aforesaid hydraulic pressing down system in rolling mill control loop, wherein said control loop are that permanent roll-force is depressed, and the signal of telecommunication that wherein provides is the pairing signal of telecommunication of given roll-force.
The method of aforesaid hydraulic pressing down system in rolling mill control loop, wherein said control loop is the control of tilting, the signal of telecommunication that wherein provides is the pairing signal of telecommunication in angle of inclination.
The method of aforesaid hydraulic pressing down system in rolling mill control loop; in the wherein said inclination control loop process, when inclination exceeds when safe, sensor sends the feedback signal of telecommunication; error between the signal of telecommunication that itself and detecting element are sent is controlled servo valve opening amount, and then reaches unequal protection.
The method of aforesaid hydraulic pressing down system in rolling mill control loop, wherein said control loop are Synchronization Control.
The object of the invention to solve the technical problems also realizes in addition by the following technical solutions.According to a kind of method of utilizing the hydraulic pressing down system in rolling mill control loop of claim 1 that the present invention proposes, it may further comprise the steps: provide the signal of telecommunication according to control loop, the control servo valve makes the servo pressure oil of depressing the chamber of depressing cylinder return fuel tank; Charged according to control loop control ratio reversal valve, and then being connected of control inserted valve control oil circuit and oil sump tank, make the pressure oil of depressing the chamber return fuel tank by the valve port of inserted valve; Back pressure oil promotes the piston thick stick and moves upward, and control inserted valve according to its stroke passing ratio reversal valve and open and close, and then the motion of control piston thick stick, to reach accurate controlled rolling process.
The object of the invention to solve the technical problems also can be applied to the following technical measures to achieve further.
The method of aforesaid hydraulic pressing down system in rolling mill control loop, wherein control loop is for lifting roller fast, and the signal of telecommunication that wherein provides is maximum negative electricity signal.
The method of aforesaid hydraulic pressing down system in rolling mill control loop, wherein control loop further comprises fast roll changing, wherein finish lift roller fast after, provide the maximum positive signal of telecommunication again, the control servo valve makes the servo chamber of depressing of depressing cylinder of pressure oil turnover; The control ratio reversal valve is charged, and then being connected of control inserted valve and oil sump tank, and makes valve port turnover servo the depress chamber of depressing cylinder of pressure oil by inserted valve, and the piston lever is moved downward under the oil pressure promotion.
The method of aforesaid hydraulic pressing down system in rolling mill control loop, wherein the back pressure value of back pressure oil pressure is set up by inserted valve.
The present invention compared with prior art has tangible advantage and beneficial effect.By above technical scheme as can be known, major technique of the present invention thes contents are as follows:
The object of the invention to solve the technical problems realizes by the following technical solutions.A kind of new hydraulic press down system according to the present invention's proposition, comprise two servo cylinder (1), two cover servo valve valve groups (2), a cover inserted valve valve group (3) and electrical control cubicles (4) four parts depressed, two servo cylinders (1) of depressing communicate with two servo valve valve groups (2) by fluid pressure line respectively, servo valve valve group (2) communicates with inserted valve valve group (3) by fluid pressure line, wherein this inserted valve valve group has two functions: first, connect two back pressure cavity (rod chamber) of depressing cylinder, feed the hydraulic oil of low-pressure, make and depress cylinder rod chamber generation back pressure; The second, connect respectively depress cylinder depress chamber (rodless cavity), control is depressed lifting fast of cylinder or is descended fast.Inserted valve valve group (3) communicates with constant pressure oil source by fluid pressure line, and electrical control cubicles is connected with the servo cylinder (1), servo valve valve group (2), inserted valve valve group (3) depressed through supply line, electric operation circuit and signal line.
By technique scheme, hydraulic pressing down system in rolling mill of the present invention has following advantage at least:
1. be particularly suited for depressing the bigger milling train of velocity ratio.Broken the boundary of the speed of depressing and roll change speed, the speed of depressing and the roll change speed of maximum has been integrated.
2. control is simple, dependable performance.Press down system adopts servo valve to add inserted valve, has both satisfied control accuracy, satisfies fast again, and has only used the proportion electro-magnet of 2 proportional reversing valves, and electrical control is simple; The inserted valve through-current capacity is big in addition, the leakage rate minimum.And existing hydraulic press down system reaches this requirement equally, use several magnet control, and electrical interlocks is loaded down with trivial details, and in addition, system is provided with many hydraulic control one-way valves, cut-off loop, potential fault rate height.
3. saving cost, spare part spare unit expense is low.System is simple, and element is few; Servo valve adds the inserted valve fellowship and depresses control, and servo valve is selected the valve of low discharge for use, compares with the servo valve of big flow, saves considerable cost.
In sum, the hydraulic pressing down system in rolling mill of novelty of the present invention has above-mentioned plurality of advantages and practical value, no matter it all has bigger improvement on product structure, processing method or function, obvious improvement is arranged technically, and produced handy and practical effect, and more existing hydraulic pressing down system in rolling mill has the effect of enhancement, thus be suitable for practicality more, and have the extensive value of industry, really be a new and innovative, progressive, practical new design.
Above-mentioned explanation only is the general introduction of technical solution of the present invention, for can clearer understanding technological means of the present invention, and can be implemented according to the content of specification, and for above-mentioned and other purposes, feature and advantage of the present invention can be become apparent, below especially exemplified by preferred embodiment, and conjunction with figs., be described in detail as follows.
Description of drawings
The existing schematic diagram of forming a kind of hydraulic press down system by a control loop of Fig. 1.
The schematic diagram of the existing another kind of hydraulic press down system of forming by three control loops of Fig. 2.
Fig. 3 is that the structure of the embodiment of the invention is formed square frame and control principle schematic diagram.
1: the servo cylinder 2 of depressing: servo valve valve group
3: inserted valve group 4: electrical control cubicles
2.1: check valve 2.2: oil filter
2.3: servo valve 2.4: pressure measuring tie-in
3.1: stop valve 3.2: check valve
3.3: check valve 3.4: pressure measuring tie-in
3.5: stop valve 3.6: accumulator
3.7: stop valve 3.8: proportional reversing valve
3.9: inserted valve 3.10: inserted valve
3.11: control cover plate 3.12: control cover plate
3.13: control cover plate 3.14: pressure sensor
3.15: Pressure gauge 3.16: accumulator
1.1: depress chamber 1.2: back pressure cavity
P-pressure hydraulic fluid port T-oil return opening
L-leaks hydraulic fluid port 3.17: the decompression pilot valve
The specific embodiment
Reach technological means and the effect that predetermined goal of the invention is taked for further setting forth the present invention, below in conjunction with accompanying drawing and preferred embodiment, to its specific embodiment of hydraulic pressing down system in rolling mill, structure, the method step that uses its processing work, feature and the effect thereof that foundation the present invention proposes, describe in detail as after.
By the explanation of the specific embodiment, when can being to reach technological means and the effect that predetermined purpose takes to be able to more deeply and concrete understanding to the present invention, yet appended graphic only provide with reference to the usefulness of explanation, be not to be used for the present invention is limited.
See also shown in Figure 3, it is the structure composition square frame and the control principle schematic diagram of the embodiment of the invention, it is made of servo cylinder 1, servo valve valve group 2, inserted valve valve group 3 and the electrical control cubicles 4 depressed, two servo cylinders 1 of depressing communicate with two servo valve valve groups 2 by fluid pressure line respectively, servo valve valve group 2 communicates with inserted valve valve group 3 by fluid pressure line, inserted valve valve group 3 communicates with constant pressure oil source by fluid pressure line, and electrical control cubicles is connected with the servo cylinder 1, servo valve valve group 2, inserted valve valve group 3 depressed through supply line, electric operation circuit and signal line.
The servo cylinder 1 of depressing is the concrete mechanism that depresses that carries out, and depressing required drive is provided by constant pressure oil source, by the concrete operations of inserted valve valve group 3, servo valve valve group 2 and electrical control cubicles 4, implements the control to milling train.
The servo execution course of action of depressing cylinder specifically describes as follows:
1, system's fuel feeding, promptly constant pressure oil source Hydraulic Station and inserted valve valve group P-pressure hydraulic fluid port, T-oil return opening, L-leak the hydraulic fluid port connection, guarantee cleaning, the pressure stability of oil sources.
See also shown in Figure 3, permanent roll gap is depressed, it is a given gap values between rollers, and the signal of telecommunication of a corresponding curtage value, this signal of telecommunication control servo valve 2.3-1,2.3-2 spool one corresponding opening amount, make control servo valve 2.3-1,2.3-2 A mouth and P mouth be connected, the check valve 2.1-1 that connects successively via pipeline like this, oil filter 2.2-1 and the formed oil circuit of control servo valve 2.3-1 make the pressure oil of pressure hydraulic fluid port P enter the servo chamber of depressing of depressing cylinder 1, another oil circuit is the check valve 2.1-2 that is connected successively by pipeline, the oil circuit that oil filter 2.2-2 and control servo valve 2.3-2 form makes the pressure oil of pressure hydraulic fluid port P enter another servo chamber of depressing of depressing cylinder 1; Meanwhile, this signal of telecommunication control ratio reversal valve 3.8-1 charged (this signal of telecommunication is an analog quantity), make the opening degree ratio of the proportion electro-magnet drive spool among the proportional reversing valve 3.8-1 by this signal of telecommunication, the opening degree ratio changes along with the change of signal of telecommunication size, change with the flow proportional that arrives this proportional reversing valve of control, when proportional reversing valve 3.8-1 is charged, the A mouth of this valve and T mouth are connected, promptly control inserted valve 3.10-1,3.10-2 control oil circuit X connect via oil leakaging port L and oil sump tank, like this, the inserted valve 3.10-1A mouth that is connected with pressure hydraulic fluid port P by pipeline and the pressure oil of 3.10-2A mouth lift its each spool, the A and the B of this two valve are connected, and pressure oil enters the servo chamber of depressing of depressing cylinder 1 along pipeline respectively from the B mouth like this.See also shown in Fig. 3 along the make progress arrow of mark of pipeline.The servo piston rod of depressing cylinder 1 of the common promotion of such two strands of pressure oils overcomes back pressure value (promptly depressing the pressure of the rod chamber of cylinder) and moves downward.Wherein above-mentioned inserted valve 3.10-1,3.10-2 is combined into one with control cover plate 3.13-1,3.10-2 or control cover plate 3.13-1,3.10-2 and pilot valve (being the proportional reversing valve 3.8-1 among the present invention) respectively, forms the element of a cover controlling party to, pressure, flow.Under the effect of above-mentioned two strands of pressure oils, the servo displacement transducer of depressing cylinder 1 (not shown go out) detects the walking displacement of piston rod (not shown go out), the corresponding roll gap opening of the displacement of piston rod, the corresponding signal of telecommunication in the position that displacement transducer is measured, promptly feed back the signal of telecommunication, and will feed back the signal of telecommunication with according to technology the given signal of telecommunication of the given pairing curtage value of roll gap opening degree compare, eliminate the opening amount that the given signal of telecommunication and the error between the execution result are come the closed-loop control servo valve.When stroke of depressing when piston rod and desired travel value difference value equal certain value, for example, the expectation stroke value is 5mm, the stroke of depressing when piston rod is 4.5mm, difference is 0.5mm, then cut off proportional reversing valve 3.8-1 this moment, when being proportional reversing valve 3.8-1 dead electricity, the A mouth of this valve and P mouth are connected, promptly control inserted valve 3.10-1,3.10-2 control oil circuit X connect by pipeline and pressure hydraulic fluid port P, like this, inserted valve 3.10-1,3.10-2 spool is closed under pressure oil control, makes the A of this valve and B obstructed, this just makes inserted valve 3.10-1,3.10-2 close, have only the servo cylinder of depressing of servo valve closed-loop control this moment, accurately controls gap values between rollers, guarantees that the permanent roll gap of milling train is rolling.
Please join review shown in Figure 3, permanent roll-force is depressed, it is given roll-force, and the signal of telecommunication of a corresponding curtage value, this signal of telecommunication control servo valve 2.3-1,2.3-2 spool one corresponding opening amount, make control servo valve 2.3-1,2.3-2 A mouth and P mouth be connected, the check valve 2.1-1 that connects successively via pipeline like this, oil filter 2.2-1 and the formed oil circuit of control servo valve 2.3-1, make the pressure oil of pressure hydraulic fluid port P enter the servo chamber of depressing of depressing cylinder 1, another oil circuit is the check valve 2.1-2 that is connected successively by pipeline, the oil circuit that oil filter 2.2-2 and control servo valve 2.3-2 form, make the pressure oil of pressure hydraulic fluid port P enter another servo chamber of depressing of depressing cylinder 1, pressure oil promotes the servo piston rod of depressing cylinder and moves downward, the servo pressure sensor of depressing cylinder detects oil pressure, the pairing signal of telecommunication of pressure that pressure sensor is measured, promptly feed back under the signal of telecommunication and above-mentioned the given roll-force the signal of telecommunication of a given curtage value compare, eliminate the given signal of telecommunication and the error between the execution result, thereby the opening amount of closed-loop control servo valve, and then control enters the servo oil pressure of depressing cylinder, accurately the control oil pressure value is a set-point, guarantees that the permanent roll-force of milling train is rolling.
Please join review shown in Figure 3, tilt to control, for example, inconsistent at supplied materials steel plate width direction thickness, when needing tilt rolling, provide two signals of telecommunication of curtage value respectively according to the angle of inclination, control servo valve 2.3-1 respectively, 2.3-2 the different openings amount of spool one correspondence, make control servo valve 2.3-1,2.3-2 A mouth and P mouth be connected, the check valve 2.1-1 that connects successively via pipeline like this, oil filter 2.2-1 and the formed oil circuit of control servo valve 2.3-1, make the pressure oil of pressure hydraulic fluid port P enter the servo chamber of depressing of depressing cylinder 1, another oil circuit is the check valve 2.1-2 that is connected successively by pipeline, the oil circuit that oil filter 2.2-2 and control servo valve 2.3-2 form, make the pressure oil of pressure hydraulic fluid port P enter another servo chamber of depressing of depressing cylinder 1, because different the making of the signal of telecommunication enters the two servo oil pressure differences of depressing the chamber of depressing cylinder 1, and make two servo cylinder piston rod extension elongation differences of depressing, the pairing signal of telecommunication in position that the displacement that detects walking separately by two servo displacement transducers of depressing cylinder is measured, promptly feed back the signal of telecommunication, with the feedback signal of telecommunication and given signal of telecommunication comparison, eliminate the given signal of telecommunication and the error between the execution result, thereby closed-loop control is the opening amount of servo valve separately, reaches the angle of inclination of expectation.
Please consult shown in Figure 3 again; unequal protection; promptly when the roller angle of inclination exceeds safety angle; detecting element sends the signal of telecommunication; control servo valve 2.3-1 respectively; 2.3-2 the different openings amount of spool one correspondence; make control servo valve 2.3-1; 2.3-2 A mouth and P mouth be connected; the check valve 2.1-1 that connects successively via pipeline like this; oil filter 2.2-1 and the formed oil circuit of control servo valve 2.3-1; make the pressure oil of pressure hydraulic fluid port P enter the servo chamber of depressing of depressing cylinder 1; another oil circuit is the check valve 2.1-2 that is connected successively by pipeline; the oil circuit that oil filter 2.2-2 and control servo valve 2.3-2 form; make the pressure oil of pressure hydraulic fluid port P enter another servo chamber of depressing of depressing cylinder 1; the pressure oil of two strands of output different flows makes two servo cylinder piston rod extension elongation differences of depressing; two servo displacement transducers of depressing cylinder 1 detect the displacement of walking separately; the pairing signal of telecommunication in position that displacement transducer is measured; promptly feed back the signal of telecommunication and the given signal of telecommunication (detecting element sends the signal of telecommunication) comparison; eliminate the given signal of telecommunication and the error between the execution result; thereby closed-loop control is servo valve 2.3-1 separately; 2.3-2 the opening amount, reach the angle of inclination of expectation.
Please consult shown in Figure 3 again, Synchronization Control, promptly when two servo piston rods of depressing cylinder move simultaneously up or down, two servo displacement transducers of depressing cylinder detect the displacement of walking, two feedback signal of telecommunication values of averaging are calculated, compare with the given separately signal of telecommunication, the opening amount of two servo valves of closed-loop control guarantees that two servo cylinders of depressing are synchronized with the movement respectively.
Please consult shown in Figure 3 again, lift roller fast, promptly when needs are lifted roller fast, provide a maximum negative electricity signal, for example ,-20mA, the maximum open amount of this signal of telecommunication control servo valve 2.3-1,2.3-2 spool one correspondence, A mouth and the T mouth of control servo valve 2.3-1,2.3-2 are connected, make two servo pressure oil that cylinder 1 depresses chamber A mouth and T mouths by servo valve 2.3-1,2.3-2 of depressing return fuel tank from oil return inlet T via the road pipeline; Meanwhile, 3.8-2 is charged for the control ratio reversal valve, 3.8-2 is charged by this proportional reversing valve, the A mouth of this valve and T mouth are connected, promptly control inserted valve 3.9-2,3.9-3 control oil circuit X connect via oil leakaging port L and oil sump tank, like this, the pressure oil of inserted valve 3.9-2A mouth and 3.9-3A mouth is with regard to liftable its spool, the A mouth and the B mouth of this valve are connected, make the servo pressure oil of depressing cylinder 1 return oil sump tank from oil return inlet T respectively via pipeline, at this moment, the servo rod end chamber of depressing cylinder moves upward under back pressure oil promotes, at this moment back pressure value can be set up by inserted valve 3.9-1, here inserted valve 3.9-1 plays depressurization, the pressure oil at the A mouth place of this inserted valve 3.9-1 reduces pressure through decompression pilot valve 3.17 by the X mouth of its control cover plate 3.11, communicate with the B mouth of inserted valve 3.9-1 through the Y mouth, pressure setting is regulated by the decompression pilot valve in the control cover plate 3.11 3.17, when reaching set pressure, the pressure oil at this valve A mouth place lifts spool, A and B connect, and make suitable pressure oil enter the servo cylinder 1 of depressing from the A mouth to the B mouth.When stroke that lifts when piston rod and desired travel value difference value equal certain value, cut off proportional reversing valve 3.8-2, inserted valve 3.9-2,3.9-3 close, promptly when proportional reversing valve 3.8-1 dead electricity, the A mouth of this valve and P mouth are connected, promptly control inserted valve 3.10-1,3.10-2 control oil circuit X connect via pressure hydraulic fluid port P and pressure oil tank, like this, inserted valve 3.10-1,3.10-2 spool is closed under pressure oil control, make the A mouth and the B mouth of this valve obstructed, at this moment have only by the servo cylinder of depressing of servo valve closed-loop control, accurately control the roller value of lifting, guarantee milling train continuous rolling.
Please continue to consult shown in Figure 3, fast roll changing, promptly when the needs fast roll changing, lift roller fast and for example provide a maximum negative electricity signal,-20mA, the maximum open amount of this signal of telecommunication control servo valve 2.3-1,2.3-2 spool one correspondence, A mouth and the T mouth of control servo valve 2.3-1,2.3-2 are connected, and make two servo pressure oil that cylinder 1 depresses chamber T mouths by servo valve of depressing return fuel tank via the road pipeline from oil return inlet T; Meanwhile, 3.8-2 is charged for the control ratio reversal valve, 3.8-2 is charged by this proportional reversing valve, the A mouth of this valve and T mouth are connected, promptly control inserted valve 3.9-2,3.9-3 control oil circuit X connect via oil leakaging port L and oil sump tank, like this, the pressure oil of inserted valve 3.9-2A mouth and 3.9-3A mouth is with regard to liftable control inserted valve 3.9-2,3.9-3 spool, the A mouth and the B mouth of this valve are connected, make the servo pressure oil of depressing cylinder 1 return fuel tank from oil return inlet T respectively via pipeline, the servo rod end chamber of cylinder 1 of depressing is just moving upward under back pressure oil promotes, until the servo range place that depresses cylinder, cut off the control signal of telecommunication, servoly depress the cylinder stop motion.Descend fast, provide a maximum positive signal of telecommunication, the maximum open amount of this signal of telecommunication control servo valve 2.3-1,2.3-2 spool one correspondence is connected A mouth and the P mouth of control servo valve 2.3-1,2.3-2, and pressure oil is depressed the chamber by two servo cylinders 1 of depressing of servo valve; Meanwhile, 3.8-1 is charged for the control ratio reversal valve, promptly when proportional reversing valve 3.8-1 is charged, the A mouth of this valve and T mouth are connected, the control oil circuit X that promptly controls inserted valve 3.10-1,3.10-2 connects via oil leakaging port L and oil sump tank, and like this, the pressure oil by inserted valve 3.10-1A, 3.10-2A mouth lifts its spool, the A and the B of this valve are connected, and pressure oil enters the servo chamber of depressing of depressing cylinder 1 respectively.The servo rod end chamber of depressing cylinder moves downward under oil pressure promotes, and until the servo predetermined stroke place that depresses cylinder, cuts off the control signal of telecommunication, servoly depresses the cylinder stop motion.
The above, it only is preferred embodiment of the present invention, be not that the present invention is done any pro forma restriction, though the present invention discloses as above with preferred embodiment, yet be not in order to limit the present invention, any those skilled in the art, in not breaking away from the technical solution of the present invention scope, when the technology contents that can utilize above-mentioned announcement is made a little change or is modified to the equivalent embodiment of equivalent variations, in every case be not break away from the technical solution of the present invention content, according to technical spirit of the present invention to any simple modification that above embodiment did, equivalent variations and modification all still belong in the scope of technical solution of the present invention.
Claims (15)
1, a kind of hydraulic pressing down system in rolling mill, by the servo cylinder of depressing, servo valve valve group, inserted valve valve group, and electrical control cubicles composition is characterized in that:
Servo valve valve group (2) links to each other with the servo chamber of depressing of depressing cylinder (1) by fluid pressure line;
Inserted valve valve group (3) links to each other with servo valve valve group (2) by fluid pressure line, this inserted valve valve group (3) links to each other with back pressure cavity with the servo chamber of depressing of depressing cylinder (1) by fluid pressure line, wherein inserted valve valve group (3) communicates with constant pressure oil source by fluid pressure line, to form the control oil circuit; And
Electrical control cubicles is the signal of telecommunication that servo valve valve group (2), inserted valve valve group (3) provide control through electric operation circuit and signal line.
2, hydraulic pressing down system in rolling mill according to claim 1 is characterized in that wherein said inserted valve valve group comprises proportional reversing valve, inserted valve, and wherein proportional reversing valve is connected with inserted valve by fluid pressure line, and the control inserted valve; Proportional reversing valve links to each other with oil sump tank, and inserted valve is connected with the servo cylinder of depressing by fluid pressure line.
3, hydraulic pressing down system in rolling mill according to claim 2, the proportional reversing valve that it is characterized in that wherein controlling inserted valve is 2.
4,, it is characterized in that the inserted valve of wherein being controlled by proportional reversing valve is 5 according to claim 2 or 3 described hydraulic pressing down system in rolling mill.
5, hydraulic pressing down system in rolling mill according to claim 2 is characterized in that wherein said inserted valve and control cover plate, or control cover plate and proportional reversing valve be combined into one, and forms the element of a cover control oil circuit direction, oil pressure and flow.
6, hydraulic pressing down system in rolling mill according to claim 5, the pressure oil that it is characterized in that wherein said inserted valve (3.9-1) A mouth place reduces pressure through decompression pilot valve (3.17) by the X mouth of controlling cover plate (3.11), post-decompression pressure oil communicates through the B mouth of Y mouth with inserted valve (3.9-1) again, pressure setting is regulated by the decompression pilot valve (3.17) in the control cover plate (3.11), when reaching set pressure, the pressure oil at this valve A mouth place lifts spool, A mouth and B mouth are connected, and make suitable pressure oil enter the servo cylinder (1) of depressing from the A mouth to the B mouth.
7, a kind of method of utilizing the hydraulic pressing down system in rolling mill control loop of claim 1 is characterized in that may further comprise the steps:
Provide the signal of telecommunication according to control loop, the control servo valve makes the servo chamber of depressing of depressing cylinder of pressure oil turnover;
Selectively the control ratio reversal valve is charged according to control loop, and then being connected of control inserted valve and oil sump tank, and makes pressure oil pass in and out the servo chamber of depressing of depressing cylinder by the valve port of inserted valve;
Controlling the servo piston rod of depressing cylinder moves under the effect of pressure oil and back pressure oil, detect the displacement of piston rod walking or the pressure of oil pressure by the servo sensor of depressing cylinder, and provide the corresponding feedback signal of telecommunication, to feed back the signal of telecommunication and given signal of telecommunication comparison again, come accurate controlled rolling process.
8, hydraulic pressing down system in rolling mill control loop method according to claim 7 is characterized in that described control loop is that permanent roll-force is depressed, and the signal of telecommunication that wherein provides is the pairing signal of telecommunication of given roll-force.
9, hydraulic pressing down system in rolling mill control loop method according to claim 7 is characterized in that described control loop is the control of tilting, and the signal of telecommunication that wherein provides is the pairing signal of telecommunication in angle of inclination.
10, hydraulic pressing down system in rolling mill control loop method according to claim 9; its feature is in described inclination control loop process; when inclination exceeds when safe; sensor sends the feedback signal of telecommunication; error between the signal of telecommunication that itself and detecting element are sent is controlled servo valve opening amount, and then reaches unequal protection.
11, hydraulic pressing down system in rolling mill control loop method according to claim 7, its feature is a Synchronization Control at described control loop.
12, a kind of method of utilizing the hydraulic pressing down system in rolling mill control loop of claim 1 is characterized in that may further comprise the steps:
Provide the signal of telecommunication according to control loop, the control servo valve makes the servo pressure oil of depressing the chamber of depressing cylinder return fuel tank;
Charged according to control loop control ratio reversal valve, and then being connected of control inserted valve control oil circuit and oil sump tank, make the pressure oil of depressing the chamber return fuel tank by the valve port of inserted valve;
Back pressure oil promotes piston rod and moves upward, and control inserted valve according to its stroke passing ratio reversal valve and open and close, and then the motion of control piston bar, to reach accurate controlled rolling process.
13, hydraulic pressing down system in rolling mill controlled rolling method according to claim 12 is characterized in that control loop for lifting roller fast, and the signal of telecommunication that wherein provides is maximum negative electricity signal.
14, hydraulic pressing down system in rolling mill controlled rolling method according to claim 13, it is characterized in that control loop further comprises fast roll changing, wherein finish lift roller fast after, provide the maximum positive signal of telecommunication again, the control servo valve makes the servo chamber of depressing of depressing cylinder of pressure oil turnover; The control ratio reversal valve is charged, and then being connected of control inserted valve and oil sump tank, and makes valve port turnover servo the depress chamber of depressing cylinder of pressure oil by inserted valve, and piston rod is moved downward under the oil pressure promotion.
15, hydraulic pressing down system in rolling mill controlled rolling method according to claim 12 is characterized in that the back pressure value of back pressure oil pressure is set up by inserted valve.
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| CNB2006100865115A CN100553813C (en) | 2006-06-20 | 2006-06-20 | Hydraulic pressing system of rolling mill |
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| CNB2006100865115A CN100553813C (en) | 2006-06-20 | 2006-06-20 | Hydraulic pressing system of rolling mill |
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| CN100553813C CN100553813C (en) | 2009-10-28 |
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| CN102108994A (en) * | 2011-01-13 | 2011-06-29 | 太原理工大学 | Electro-hydraulic position servo system capable of quickly inhibiting impact loads and control method of electro-hydraulic position servo system |
| CN102284508A (en) * | 2011-08-16 | 2011-12-21 | 太原重工股份有限公司 | Hydraulic control device for roll balancing speed adjustment of mandrel pipe mill |
| CN102310091A (en) * | 2011-08-03 | 2012-01-11 | 中冶南方工程技术有限公司 | Back pressure system for rolling force control of flattening machine |
| CN101837375B (en) * | 2009-12-24 | 2012-07-04 | 中冶南方工程技术有限公司 | Master-salve control system in rolling mill screw-down system |
| CN102784813A (en) * | 2012-08-01 | 2012-11-21 | 辽宁省机械研究院有限公司 | Control device in response to surface compression roller micropressure variation |
| CN103008362A (en) * | 2012-11-27 | 2013-04-03 | 中色科技股份有限公司 | Hydraulic press-down parallel servo control method and loop for plate and strip rolling mill |
| CN103111471A (en) * | 2013-02-28 | 2013-05-22 | 浙江远景铝业有限公司 | Dual-roll rolling machine hydraulic pressing down system and operation method thereof |
| CN103511365A (en) * | 2013-10-22 | 2014-01-15 | 东北轻合金有限责任公司 | Hot rolling mill rolling control system used for improving rolling accuracy |
| CN106623444A (en) * | 2017-02-16 | 2017-05-10 | 中冶华天工程技术有限公司 | AMESim-based roll gap control model for rolling machine |
| CN111167863A (en) * | 2019-12-30 | 2020-05-19 | 太原重工股份有限公司 | Ejector rod trolley mechanism control system |
| CN111795030A (en) * | 2020-07-13 | 2020-10-20 | 太原理工大学 | Hydraulic system of single-side roller system asynchronous rolling mill |
| CN112576575A (en) * | 2020-12-16 | 2021-03-30 | 太原理工大学 | Hydraulic pressing system of four-upright-column twenty-high rolling mill |
| CN115815338A (en) * | 2023-01-10 | 2023-03-21 | 太原理工大学 | Hydraulic pressing system suitable for double-machine linkage ultra-large shaft wedge cross rolling mill |
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| CN101837375B (en) * | 2009-12-24 | 2012-07-04 | 中冶南方工程技术有限公司 | Master-salve control system in rolling mill screw-down system |
| CN102108994B (en) * | 2011-01-13 | 2013-10-16 | 太原理工大学 | Electro-hydraulic position servo system capable of quickly inhibiting impact loads |
| CN102108994A (en) * | 2011-01-13 | 2011-06-29 | 太原理工大学 | Electro-hydraulic position servo system capable of quickly inhibiting impact loads and control method of electro-hydraulic position servo system |
| CN102310091A (en) * | 2011-08-03 | 2012-01-11 | 中冶南方工程技术有限公司 | Back pressure system for rolling force control of flattening machine |
| CN102284508A (en) * | 2011-08-16 | 2011-12-21 | 太原重工股份有限公司 | Hydraulic control device for roll balancing speed adjustment of mandrel pipe mill |
| CN102784813A (en) * | 2012-08-01 | 2012-11-21 | 辽宁省机械研究院有限公司 | Control device in response to surface compression roller micropressure variation |
| CN102784813B (en) * | 2012-08-01 | 2014-12-17 | 辽宁省机械研究院有限公司 | Control device in response to surface compression roller micropressure variation |
| CN103008362A (en) * | 2012-11-27 | 2013-04-03 | 中色科技股份有限公司 | Hydraulic press-down parallel servo control method and loop for plate and strip rolling mill |
| CN103111471B (en) * | 2013-02-28 | 2015-01-07 | 浙江远景铝业有限公司 | Dual-roll rolling machine hydraulic pressing down system and operation method thereof |
| CN103111471A (en) * | 2013-02-28 | 2013-05-22 | 浙江远景铝业有限公司 | Dual-roll rolling machine hydraulic pressing down system and operation method thereof |
| CN103511365A (en) * | 2013-10-22 | 2014-01-15 | 东北轻合金有限责任公司 | Hot rolling mill rolling control system used for improving rolling accuracy |
| CN106623444A (en) * | 2017-02-16 | 2017-05-10 | 中冶华天工程技术有限公司 | AMESim-based roll gap control model for rolling machine |
| CN111167863A (en) * | 2019-12-30 | 2020-05-19 | 太原重工股份有限公司 | Ejector rod trolley mechanism control system |
| CN111167863B (en) * | 2019-12-30 | 2021-10-19 | 太原重工股份有限公司 | Ejector rod trolley mechanism control system |
| CN111795030A (en) * | 2020-07-13 | 2020-10-20 | 太原理工大学 | Hydraulic system of single-side roller system asynchronous rolling mill |
| CN112576575A (en) * | 2020-12-16 | 2021-03-30 | 太原理工大学 | Hydraulic pressing system of four-upright-column twenty-high rolling mill |
| CN112576575B (en) * | 2020-12-16 | 2022-04-19 | 太原理工大学 | Hydraulic pressing system of four-upright-column twenty-high rolling mill |
| CN115815338A (en) * | 2023-01-10 | 2023-03-21 | 太原理工大学 | Hydraulic pressing system suitable for double-machine linkage ultra-large shaft wedge cross rolling mill |
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Assignee: CERI TECHNOLOGY Co.,Ltd. Assignor: Capital Engineering & Research Incorporation Limited Contract record no.: 2011110000085 Denomination of invention: Hydraulic pressing down system in rolling mill Granted publication date: 20091028 License type: Exclusive License Open date: 20071226 Record date: 20110712 |