Summary of the invention
The purpose of this invention is to provide a kind of nanometer silver-silver slurry that is used to produce the fuse fuse, this slurry can improve anti-pulse ability effectively, and improves fusing performance.
The said nanometer silver-silver slurry that is used to produce the fuse fuse of the present invention, make by the following method: the 0-10% that in silver-based paste, mixes (weight) nano-metal-oxide, then, utilize conventional nanometer thinning method, make the nanometer silver-silver slurry of 20-500nm.
Ratio in this specification is weight ratio except that special instruction is arranged.
Silver-based paste described in the present invention is meant that with silver-silver oxide, solvent adhesive be the electrocondution slurry of main component.Can adopt market existing, as mine, Sumitomo company thick film conductor paste C-4425, C-4420, C4101S, S-8200B, and the like product of Du Pont, clear honor, Tanaka's noble metal company; Also can prepare by existing method with silver-silver oxide and solvent adhesive.
Based on conduction and the operating chacteristics research to nanometer silver-silver: promptly the particle diameter of nanometer silver-silver, distribution and surface topography are to the influence of its conduction with fusing performance, present technique can be passed through the different micro-structurals of preparation, or the nanometer silver-silver of the micro-nano-metal-oxide that mixes, obtain the slurry of different operating chacteristicses and anti-pulse ability.In the present invention, when the ratio of dopen Nano metal oxide was 0%, the slurry that makes just can improve anti-pulse ability, and improve fusing performance.
Further, the slurry of the nano-metal-oxide that mixed can correspondingly improve anti-pulse ability better, improves fusing performance.Nano-metal-oxide described in the present invention, recommending but being not limited to is in nano oxidized potassium, sodium oxide molybdena, bismuth oxide, tin oxide, zinc oxide, nickel oxide and the manganese oxide one or more; The preferred 10-100nm of particle diameter of wherein nano oxidized potassium, sodium oxide molybdena and bismuth oxide, 50nm preferably, dopen Nano potassium oxide, sodium oxide molybdena or bismuth oxide can further improve the performance accurately and reliably of fusing; The preferred 10-100nm of the particle diameter of nano tin dioxide, zinc oxide, manganese oxide and nickel oxide wherein, 40nm preferably, dopen Nano tin oxide, zinc oxide or nickel oxide then can anti-better pulse performances.The preferred 1%-10% of nano-metal-oxide doping ratio, preferably 5-7% among the present invention.
Existing conventional nanometer thinning method all can be used for the present invention, specifically can be but is not limited to the method for giving: wet ball grinding method, Ultrasonic Pulverization method, microwave method.The preferred wet ball grinding method of the present invention.Specifically be, in high speed ball mill, ground 0.5-50 hour, make slurry of the present invention.More particularly, the high speed ball mill service intermittent is preferably worked and was stopped in 15 minutes 10 minutes to avoid temperature too high, and rotating speed 500-1200 rpm, preferred 800 rpms.Reacting under the hot conditions when preventing the high speed ball milling causes slurry rotten, vacuumizes and charge into protective gas before the ball grinder work, preferred argon gas.Can also add dispersion stabilizer as required, as polyesters, the polyester salt, polyurethanes prevents to reunite as BYK104S etc., and preferred dispersion stabilizer needs to select according to concrete raw material; Add surfactant such as NP9, NP10, the surface topography of modulation nano particles such as OP15 also promotes the nano particle self assembly colloid environment under, preferred activating agent also needs according to specifically raw material selection.The consumption of dispersion stabilizer and activating agent and kind are that those skilled in the art know or energy is determined according to existing existing art.
The process ball milling can obtain the nanometer silver-silver slurry of particle diameter 20-500nm, under the immovable situation of other conditions, reduces with particle, and it is big that the resistive fuse rate becomes, and anti-pulse ability strengthens.Nanometer silver-silver particle monodispersity is big more in the slurry, surface topography is consistent more, silver in the slurry-silver oxide nano particle self assembly situation is perfect more, it is evenly fine and close to constitute three-dimensional conductive network in the epoxy resin colloid system, under the immovable situation of other conditions, it is more little that the self assembly situation is improved the resistive fuse rate more, and anti-pulse ability also is enhanced.
Another object of the present invention provides the preparation method of described nanometer silver-silver slurry.
The preparation method of described nanometer silver-silver slurry is: doping 0-10% nano-metal-oxide in silver-based paste, then, utilize conventional nanometer thinning method, and make the nanometer silver-silver slurry of 20-500nm.
In above-mentioned preparation process, nano-metal-oxide can mix after the nanometer refinement at silver-based paste again and mix, and can make the said nanometer silver-silver slurry of the present invention equally.
Use nm of gold, nanometer platinum to replace nanometer silver-silver also can realize the anti-pulse of slurry and operating chacteristics accurately and reliably, but cost is higher.
The present invention is a raw material with existing silver-based paste, and the nanometer silver-silver slurry of preparation can improve anti-pulse ability effectively, and improves fusing performance.The slurry of the present invention of nano-metal-oxide has particularly mixed, because above-mentioned nano-metal-oxide as trace doped material, particle diameter is 10m-100nm, size is less than the average grain diameter of its doped system, the activity that its skin effect and quantum effect increase can effectively influence the energy conversion process of original system under high temperature, the pulse current condition, thus the performance that further improves anti-pulse and fuse accurately and reliably.
The specific embodiment
The present invention is further described below in conjunction with drawings and Examples.
Employed in the present invention term unless other explanation is arranged, generally has the implication of those of ordinary skills' common sense.
Below in conjunction with specific embodiment, and comparable data is described the present invention in further detail.Should be understood that these embodiment just in order to demonstrate the invention, but not limit the scope of the invention by any way.
In following embodiment, various processes of Xiang Ximiaoshuing and method are not conventional methods as known in the art.The source of agents useful for same, trade name and be necessary to list its constituent person indicate when occurring first that all used thereafter identical reagent if no special instructions, and is all identical with the content of indicating first.
Embodiment 1
With mine, Sumitomo thick film conductor paste C-4420 is raw material, 1200 rpms of drum'ss speed of rotation, and the 15 minutes front yards 10 minutes of working vacuumize and charge into argon gas before the ball grinder work.Add macromolecule dispersing agent BYK104S, add surfactant OP15.Agate ball, ratio of grinding media to material 6: 1 was ground 5 hours, and this slurry average grain diameter 120nm makes fuse through the thick film screen printing technology.
Anti-pulse test
In experimental temperature: 23 degrees centigrade; Running current: 2A; Do anti-pulse test under the condition of pulse voltage: 15V, the result shown in table 1, table 2,2 times, 4 times under the pulse current of normal current, improve 10 times or more than former slurry its normal working hours.
Table 1. is 2 times of anti-pulse tests under the pulse current of normal current
Normal current load resistance value (m Ω) |
Electrical current (being equivalent to normal current %) |
Former slurry C-4420 sample fusing time (ms) |
Slurry sample fusing time of the present invention (ms) |
72 |
200% |
1.8 |
62 |
73 |
200% |
2.2 |
48 |
75 |
200% |
2.4 |
72 |
76 |
200% |
1.6 |
61 |
77 |
200% |
2.1 |
44 |
78 |
200% |
2.0 |
65 |
Table 2. is 4 times of anti-pulse tests under the pulse current of normal current
Normal current load resistance value (m Ω) |
Electrical current (being equivalent to normal current %) |
Former slurry C-4420 sample fusing time (ms) |
Slurry sample fusing time of the present invention (ms) |
72 |
400% |
0.53 |
47 |
73 |
400% |
0.40 |
32 |
75 |
400% |
0.55 |
63 |
76 |
400% |
0.38 |
38 |
77 |
400% |
0.57 |
45 |
78 |
400% |
0.42 |
60 |
The fusing performance test
(20A ,~ns) fusing situation, (adding 32V fusing voltage) under the blowout current condition.The former slurry C-4420 ratio that do not fuse: 15.0%~20.0%, the slurry of the present invention ratio that do not fuse: less than 10.0%.
Embodiment 2
Thick film conductor paste C-4425 is raw material with the mine, Sumitomo, the Na of the 5% average grain diameter 50nm that mixes
2O, 800 rpms of drum'ss speed of rotation are worked and were stopped 10 minutes in 15 minutes, vacuumize and charge into argon gas before the ball grinder work.Add macromolecule dispersing agent BYK104S, add surfactant NP10.Agate ball, ratio of grinding media to material 6: 1 was ground 2 hours, promptly obtained average grain diameter 280nm nanometer silver-silver slurry.
Test condition is with embodiment 1, slurry of the present invention as a result 2 times, 4 times under the pulse current of normal current, its impulsive condition improves 5 times than former slurry C-4425 following normal working hours; Rated current fuses fully.(fuse 15.0%~20.0% that former slurry C-4425 printing obtains can not accurately fuse in rated current);
Embodiment 3
With mine, Sumitomo thick film conductor paste C-4420 is raw material, 1200 rpms of drum'ss speed of rotation, and the 15 minutes front yards 10 minutes of working vacuumize and charge into argon gas before the ball grinder work.Add macromolecule dispersing agent BYK104S, add surfactant OP15.Agate ball, ratio of grinding media to material 6: 1 was ground 5 hours.This slurry average grain diameter 120nm makes fuse through the thick film screen printing technology.
Test condition is with embodiment 1, slurry of the present invention as a result 2 times, 4 times under the pulse current of normal current, its impulsive condition improves 5 times than former slurry C-4420 following normal working hours; Specified instantaneous large-current is not exclusively fusing 10% down, is better than former slurry C-4420.
Embodiment 4
Thick film conductor paste C-4425 is raw material with the mine, Sumitomo, and the bismuth oxide of the 7% average grain diameter 50nm that mixes is nanocrystalline, and 800 rpms of drum'ss speed of rotation are worked and stopped 10 minutes in 15 minutes, vacuumizes and charge into argon gas before the ball grinder charging back work.Add macromolecule dispersing agent BYK104S (0.5%), add surfactant NP10 (0.3%).Ball milling uses agate ball, and ratio of grinding media to material 6: 1 was ground 2 hours.Promptly obtain average grain diameter 280nm nanometer silver-silver slurry.
Test condition is with embodiment 1, slurry of the present invention as a result 2 times, 4 times under the pulse current of normal current, its impulsive condition improves 5 times than former slurry C-4425 following normal working hours.Specified instantaneous large-current is fusing 2% down not exclusively, significantly is better than former slurry (the C-4425 ratio that do not fuse: 15.0%~20.0%).
Embodiment 5
Thick film conductor paste C-4425 is raw material with the mine, Sumitomo, and the bismuth oxide of the 10% average grain diameter 10nm that mixes is nanocrystalline, and 500 rpms of drum'ss speed of rotation are worked and stopped 10 minutes in 10 minutes, vacuumizes and charge into argon gas before the ball grinder charging back work.Do not add dispersant, surfactant.Ball milling uses agate ball, and ratio of grinding media to material 6: 1 was ground 30 minutes.Obtain average grain diameter 500nm nanometer silver-silver slurry.
Test condition is with embodiment 1, slurry of the present invention as a result at 2 times, 4 times under the pulse current of normal current, its impulsive condition improves 5 times than former slurry C-4425 following normal working hours, and specified instantaneous large-current is not exclusively fusing 3% down, also improves a lot than former slurry.
Embodiment 6
Thick film conductor paste C-4425 is raw material with the mine, Sumitomo, and the bismuth oxide of the 1% average grain diameter 100nm that mixes is nanocrystalline, and 500 rpms of drum'ss speed of rotation are worked and stopped 10 minutes in 10 minutes, vacuumizes and charge into argon gas before the ball grinder charging back work.Do not add dispersant, surfactant.Ball milling uses agate ball, and ratio of grinding media to material 6: 1 was ground 30 minutes.Obtain average grain diameter 500nm nanometer silver-silver slurry.
Test condition is with embodiment 1, slurry of the present invention as a result 2 times, 4 times under the pulse current of normal current, its impulsive condition improves 5 times than former slurry C-4425 following normal working hours, specified instantaneous large-current is not exclusively fusing 5% down, is better than former slurry C-4425.
Embodiment 7
With mine, Sumitomo thick film conductor paste C-4420 is raw material, adds 40nm tin oxide (1%), zinc oxide (5%), and 1200 rpms of drum'ss speed of rotation, the 15 minutes front yards 10 minutes of working vacuumize and charge into argon gas before the ball grinder work.Add macromolecule dispersing agent BYK104S (0.5%), add surfactant OP15 (0.5%), NP9 (0.5%).Ball milling uses agate ball, and ratio of grinding media to material 6: 1 was ground 50 hours.This slurry average grain diameter 20nm, the electromicroscopic photograph of its sample such as Fig. 1.Make fuse through the thick film screen printing technology.
Test condition is with embodiment 1, slurry of the present invention as a result 2 times, 4 times under the pulse current of normal current, its impulsive condition improves more than 20 times than former slurry following normal working hours; Specified instantaneous large-current is not exclusively fusing 10% down.
Embodiment 8
With mine, Sumitomo conductor paste C-4420 is raw material, adds 40nm tin oxide (1%), zinc oxide (2%), and bismuth oxide (3%), 1200 rpms of drum'ss speed of rotation are worked and were stopped 10 minutes in 15 minutes, vacuumize and charge into argon gas before the ball grinder work.Add macromolecule dispersing agent BYK104S (0.5%), add surfactant OP15 (0.5%), NP9 (0.5%).Ball milling uses agate ball, and ratio of grinding media to material 6: 1 was ground 10 hours.Get the slurry of the present invention of average grain diameter 100nm, make fuse through the thick film screen printing technology.
Test condition is with embodiment 1, and slurry of the present invention as a result improves more than 10 times than former slurry at impulsive condition following normal working hours, and specified instantaneous large-current is not exclusively fusing 2% down.
Embodiment 9
With Du Pont's thick film conductor paste is raw material, adds 40nm tin oxide (1%), manganese oxide (2%), and bismuth oxide (3%), 1200 rpms of drum'ss speed of rotation are worked and were stopped 15 minutes in 15 minutes, vacuumize and charge into argon gas before the ball grinder work.Ball milling uses agate ball, and ratio of grinding media to material 3: 1 was ground 2 hours.This slurry average grain diameter 400nm makes fuse through the thick film screen printing technology.
Test condition is with embodiment 1, and slurry of the present invention as a result improves more than 5 times than Du Pont thick film conductor paste at impulsive condition following normal working hours, and specified instantaneous large-current is not exclusively fusing 10% down, is better than Du Pont's thick film conductor paste.
Embodiment 10
With Du Pont's thick film conductor paste is raw material, add 40nm tin oxide (1%) and zinc oxide (2%), 50nm bismuth oxide (1%), sodium oxide molybdena (1%), 1000 rpms of drum'ss speed of rotation, work and stopped 10 minutes in 15 minutes, directly add ball grinder and grind, ball milling uses agate ball, ratio of grinding media to material 4: 1 was ground 1 hour.This slurry average grain diameter 500nm makes fuse through the thick film screen printing technology.
Test condition is with embodiment 1, and slurry of the present invention as a result improves more than 5 times than Du Pont thick film conductor paste at impulsive condition following normal working hours, and specified instantaneous large-current is not exclusively fusing 10% down, is better than Du Pont's thick film conductor paste.