CN101081724B - Ultraviolet blocking-up solar energy ultra-white configurated glass and method for manufacturing the same - Google Patents
Ultraviolet blocking-up solar energy ultra-white configurated glass and method for manufacturing the same Download PDFInfo
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- CN101081724B CN101081724B CN2007100420370A CN200710042037A CN101081724B CN 101081724 B CN101081724 B CN 101081724B CN 2007100420370 A CN2007100420370 A CN 2007100420370A CN 200710042037 A CN200710042037 A CN 200710042037A CN 101081724 B CN101081724 B CN 101081724B
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- China
- Prior art keywords
- solar energy
- ultraviolet blocking
- energy ultra
- white configurated
- configurated glass
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- 239000011521 glass Substances 0.000 title claims abstract description 29
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 13
- 238000000034 method Methods 0.000 title claims description 16
- 239000000463 material Substances 0.000 claims abstract description 11
- 238000002156 mixing Methods 0.000 claims abstract description 6
- 238000000137 annealing Methods 0.000 claims abstract description 5
- 239000000203 mixture Substances 0.000 claims description 13
- 239000002994 raw material Substances 0.000 claims description 12
- 229910004298 SiO 2 Inorganic materials 0.000 claims description 10
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 6
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 6
- 238000003490 calendering Methods 0.000 claims description 6
- VWDWKYIASSYTQR-UHFFFAOYSA-N sodium nitrate Chemical compound [Na+].[O-][N+]([O-])=O VWDWKYIASSYTQR-UHFFFAOYSA-N 0.000 claims description 6
- 239000000126 substance Substances 0.000 claims description 5
- 229910052684 Cerium Inorganic materials 0.000 claims description 4
- GWXLDORMOJMVQZ-UHFFFAOYSA-N cerium Chemical compound [Ce] GWXLDORMOJMVQZ-UHFFFAOYSA-N 0.000 claims description 4
- 238000005303 weighing Methods 0.000 claims description 4
- 239000006004 Quartz sand Substances 0.000 claims description 3
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 claims description 3
- 229910021502 aluminium hydroxide Inorganic materials 0.000 claims description 3
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 3
- 235000017550 sodium carbonate Nutrition 0.000 claims description 3
- 229940001516 sodium nitrate Drugs 0.000 claims description 3
- 235000010344 sodium nitrate Nutrition 0.000 claims description 3
- 239000004317 sodium nitrate Substances 0.000 claims description 3
- 229910021419 crystalline silicon Inorganic materials 0.000 abstract description 8
- 238000002834 transmittance Methods 0.000 abstract description 6
- CETPSERCERDGAM-UHFFFAOYSA-N ceric oxide Chemical compound O=[Ce]=O CETPSERCERDGAM-UHFFFAOYSA-N 0.000 abstract description 3
- 229910000422 cerium(IV) oxide Inorganic materials 0.000 abstract description 3
- 230000000903 blocking effect Effects 0.000 abstract description 2
- 238000003723 Smelting Methods 0.000 abstract 1
- 238000013329 compounding Methods 0.000 abstract 1
- 238000005096 rolling process Methods 0.000 abstract 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 26
- 230000000694 effects Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 238000004886 process control Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000012216 screening Methods 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 229910000420 cerium oxide Inorganic materials 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000005352 clarification Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical compound [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 230000003245 working effect Effects 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C4/00—Compositions for glass with special properties
- C03C4/08—Compositions for glass with special properties for glass selectively absorbing radiation of specified wave lengths
- C03C4/085—Compositions for glass with special properties for glass selectively absorbing radiation of specified wave lengths for ultraviolet absorbing glass
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/095—Glass compositions containing silica with 40% to 90% silica, by weight containing rare earths
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Glass Compositions (AREA)
Abstract
The present invention is one kind of white figured glass capable of blocking ultraviolet ray for solar photovoltaic cell assembly with crystalline silicon cell and non-crystalline silicon electrode plates and its production process. The white figured glass is made of material with very low Fe element content and added CeO2, and has very low ultraviolet ray transmittance. Its production process includes sorting material, compounding material, mixing, smelting, rolling, annealing and other steps.
Description
Technical field
Use in the solar photovoltaic battery component involved in the present invention crystal silicon cell and non-crystalline silicon battery lead plate supporting energy ultrawhite figured glass, particularly a kind of ultraviolet blocking-up solar energy ultra-white configurated glass and manufacture method thereof.
Background technology
Along with sun power utilizes cause and development of technology, because the crystalline silicon bonding film EVA that photovoltaic module uses very easily takes place to wear out, reduce cohesive force and light permeable rate under ultraviolet radiation, shorten its work-ing life.Because crystalline silicon yields poorly, cost an arm and a leg and restricting the development that sun power utilizes market to a great extent again.Replace crystalline silicon to be used as cell panel as the carrier of photovoltaic cell for many R﹠D institutions that reduce cost have used non-crystalline silicon, only the cost input of need 1/3 promptly has better economic.Just because of non-crystalline silicon very easily takes place to wear out, therefore the requirements at the higher level of ultraviolet blocking-up solar energy ultra-white configurated glass have been proposed under the influence of ultraviolet light.
Summary of the invention
The object of the present invention is to provide a kind of ultraviolet blocking-up solar energy ultra-white configurated glass and manufacture method thereof, mainly solve existing technical problem in the above-mentioned prior art, thereby make glass extremely low to reach the purpose of control solar components decay ultraviolet ray transmittance
For achieving the above object, the present invention is achieved in that
A kind of ultraviolet blocking-up solar energy ultra-white configurated glass is characterized in that the weight percent composition of each component is:
SiO
2 72.5-74.00％
Al
2O
3 0.50-2.50％
Fe
2O
3 0.006-0.01％
CaO 8.00-11.00％
MgO 0-4.00％
R
2O 13.5-14.5％
Sb
2O
3 0.10-0.40％
CeO
2 0.02-0.4％。
Described ultraviolet blocking-up solar energy ultra-white configurated glass is characterized in that the raw material that forms each component ratio comprises:
| Sequence number | Title | Chemical Composition | Performance perameter |
| 1 | Smart quartz sand | SiO 2 | 〉=99.3% undulating quantity ± 0.2% |
| Fe 2O 3 | ≤0.001％ | ||
| 2 | Rhombspar | CaO | ≤30％ |
| Fe 2O 3 | ≤0.10％ | ||
| 3 | Wingdale | CaO | 〉=55.00% undulating quantity ± 0.02% |
| Fe 2O 3 | ≤ 0.01% undulating quantity ± 0.002% | ||
| 4 | Aluminium hydroxide | Al 2O 3 | ≥65.00％ |
| Fe 2O 3 | ≤0.019％ | ||
| 5 | Soda ash | Na 2CO 3 | ≥99.00％ |
| Fe 2O 3 | ≤ 0.004% water-insoluble≤0.04% | ||
| 6 | SODIUMNITRATE | NaNO 3 | ≥99.00％ |
| Fe 2O 3 | ≤0.004％ | ||
| 7 | Cerium | CeO 2 | ≥95.00％ |
A kind of method of making aforesaid ultraviolet blocking-up solar energy ultra-white configurated glass is characterized in that it comprises the steps:
1. raw material selectes, prepares burden, mixes;
2. fusing;
3. calendering;
4. annealing.
The manufacture method of described ultraviolet blocking-up solar energy ultra-white configurated glass, it is characterized in that: described step is melting under 1600 degree high temperature in 2., adjust temperature control again at the 1200-1250 degree, make the overflow port metal level reach 80-110mm. temperature 1180-1200 degree and enter the calendering operation.
The manufacture method of described ultraviolet blocking-up solar energy ultra-white configurated glass is characterized in that: the 1. middle Sb of described step
2O
3By the accurate weighing of electronic scales, vibrations feeding machine feed is emitted in the weigh belt in blending process, enters mixing machine with other load weighted materials of while and mixes, and after fully mixed, delivers into the outer storehouse of head material, cellar for storing things by conveyor.
By technique scheme, the present invention has following technique effect:
1, the present invention a kind ofly adds cerium dioxide CeO2 in the extremely low solar energy ultra-white configurated glass composition of raw materials of iron content, thereby makes glass extremely low to reach the purpose of control solar components decay to ultraviolet ray transmittance.The blocking-up rate reaches more than 36%.
2, compare with existing like product, product of the present invention contains Fe
2O
3Lower, the sun power transmitance is higher, and more the heat-flash effect is lower for the ultraviolet blocking-up of the photoelectric conversion rate of photovoltaic cell higher (seeing Fig. 1 transmittance curve).
3. used Sb among the present invention
2O
3As finings, made full use of its clarification mechanism, at the low thermophase absorption O of fusing
2, be converted into Sb
2O
3, emit O at the hot stage of fusing
2, the clarifying effect that reaches a high temperature, and the valence state of Fe in glass metal is converted into+3 valencys substantially, further improved the glass whiteness, increased the transmitance of sun power to greatest extent, the content that increases cerium in the prescription improves the blocking ability of base to ultraviolet spectrogram.
Description of drawings
Fig. 1 is the sun power transmittance curve figure of product of the present invention.
Embodiment
The invention provides a kind of ultraviolet blocking-up solar energy ultra-white configurated glass and manufacture method thereof, wherein, the prescription of this product is as follows:
The weight percent of each component is formed:
SiO
2 72.5-74.00％
Al
2O
3 0.50-2.50％
Fe
2O
3 0.006-0.01％
CaO 8.00-11.00％
MgO 0-4.00％
R
2O 13.5-14.5％
Sb
2O
3 0.10-0.40％
CeO
2 0.02-0.4％
The raw material that forms each component ratio comprises:
| Sequence number | Title | Chemical Composition | Performance perameter |
| 1 | Smart quartz sand | SiO 2 | 〉=99.3% undulating quantity ± 0.2% |
| Fe 2O 3 | ≤0.001％ | ||
| 2 | Rhombspar | CaO | ≤30％ |
| Sequence number | Title | Chemical Composition | Performance perameter |
| Fe 2O 3 | ≤0.10％ | ||
| 3 | Wingdale | CaO | 〉=55.00% undulating quantity ± 0.02% |
| Fe 2O 3 | ≤ 0.01% undulating quantity ± 0.002% |
| 4 | Aluminium hydroxide | Al 2O 3 | ≥65.00％ |
| Fe 2O 3 | ≤0.019％ | ||
| 5 | Soda ash | Na 2CO 3 | ≥99.00％ |
| Fe 2O 3 | ≤ 0.004% water-insoluble≤0.04% | ||
| 6 | SODIUMNITRATE | NaNO 3 | ≥99.00％ |
| Fe 2O 3 | ≤0.004％ | ||
| 7 | Cerium | CeO 2 | ≥95.00％ |
The processing step of making the said products comprises:
1, raw material is selected; 2, raw material process control; 3, check screening; 4, batching; 5, mix; 6, fusing; 7, calendering; 8, annealing; 9, check; 10, take up; 11, check; 12, packing; 13, warehouse-in.
In the aforesaid method step, 1, raw material is selected; 2, raw material process control; 3, check screening; 4, batching; 5, mix; 6, fusing; 7, calendering; 8, annealing; It is critical step.
In above-mentioned processing step:
(1) consider energy ultrawhite figured glass main raw material composition silica sand silicon content height and to the particular requirement of iron level composition, therefore when quality optimization was implemented in ore dressing, strict its machining process of control made lower the reaching of content of iron select requirement for use.
(2) fusing production technique: in each material combination process, pay attention to and control its chemical undulating quantity of variable in each raw material composition, strictly add the content of cerium oxide, make the ability that sees through that under reliable and stable state, realizes ultraviolet blocking-up light by this amount.Evenly mix the humiture that keeps certain after accurately disposing by automatic weighing system, melting under 1600 degree high temperature then, adjust temperature control again at the 1200-1250 degree, make the overflow port metal level reach 80-110mm. temperature 1180-1200 degree and enter the calendering operation.
(3) Sb
2O
3By the accurate weighing of electronic scales, vibrations feeding machine feed is emitted in the weigh belt in the formulation material process, enters mixing machine with other load weighted materials of while and mixes, and after fully mixed, delivers into the outer storehouse of head material, cellar for storing things by conveyor.
Under the product steady state transmittance of ultraviolet blocking-up solar energy ultra-white configurated glass remain on more than 91%, roughness between 0.8-1.2, the average thickness difference of plate face is at ± 0.1mm,, iron-holder below 120ppm, CeO
20.01%0.2% reach 55% with interior blocking-up rate to the ultraviolet spectrogram below 350 nanometers.
Embodiment 1:
A kind of ultraviolet blocking-up solar energy ultra-white configurated glass, the weight percent of each component are formed:
SiO
2 72.50％
Al
2O
3 2.50％
Fe
2O
3 0.01％
CaO 11.00％
R
2O 13.50％
Sb
2O
3 0.39％
CeO
2 0.10％
After tested, the present embodiment product reaches 40% to the blocking-up rate of ultraviolet spectrogram
Embodiment 2:
A kind of ultraviolet blocking-up solar energy ultra-white configurated glass, the weight percent of each component are formed:
SiO
2 73.50％
Al
2O
3 0.50％
Fe
2O
3 0.006％
CaO 8.00％
MgO 4.00％
R
2O 13.50％
Sb
2O
3 0.10％
CeO
2 0.394％
After tested, the present embodiment product reaches 43% to the blocking-up rate of ultraviolet spectrogram
Embodiment 3:
A kind of ultraviolet blocking-up solar energy ultra-white configurated glass, the weight percent of each component are formed:
SiO
2 74.00％
Al
2O
3 0.50％
Fe
2O
3 0.006％
CaO 10.194％
R
2O 14.50％
Sb
2O
3 0.40％
CeO
2 0.40％
After tested, the present embodiment product reaches 44% to the blocking-up rate of ultraviolet spectrogram
Embodiment 4:
A kind of ultraviolet blocking-up solar energy ultra-white configurated glass, the weight percent of each component are formed:
SiO
2 72.57％
Al
2O
3 2.50％
Fe
2O
3 0.01％
CaO 11.00％
R
2O 13.50％
Sb
2O
3 0.40％
CeO
2 0.02％
After tested, the present embodiment product reaches 36% to the blocking-up rate of ultraviolet spectrogram
Being preferred embodiment of the present invention only in sum, is not to be used for limiting practical range of the present invention.Be that all equivalences of doing according to the content of the present patent application claim change and modification, all should be technology category of the present invention.
Claims (4)
1. ultraviolet blocking-up solar energy ultra-white configurated glass, the weight percent that it is characterized in that each component are formed:
SiO
2 72.5-74.00％
Al
2O
3 0.50-2.50％
Fe
2O
3 0.006-0.01％
CaO 8.00-11.00％
MgO 0-4.00％
R
2O 13.5-14.5％
Sb
2O
3 0.10-0.40％
CeO
2 0.02-0.4％。
2. ultraviolet blocking-up solar energy ultra-white configurated glass according to claim 1 is characterized in that the raw material that forms each component ratio comprises:
。
3. a method of making ultraviolet blocking-up solar energy ultra-white configurated glass as claimed in claim 1 or 2 is characterized in that it comprises the steps:
1. raw material selectes, prepares burden, mixes;
2. fusing;
3. calendering;
4. annealing.
4. the manufacture method of ultraviolet blocking-up solar energy ultra-white configurated glass according to claim 3 is characterized in that: the 1. middle Sb of described step
2O
3By the accurate weighing of electronic scales, vibrations feeding machine feed is emitted in the weigh belt in blending process, enters mixing machine with other load weighted materials of while and mixes, and after fully mixed, delivers into the outer storehouse of head material, cellar for storing things by conveyor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2007100420370A CN101081724B (en) | 2007-06-15 | 2007-06-15 | Ultraviolet blocking-up solar energy ultra-white configurated glass and method for manufacturing the same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2007100420370A CN101081724B (en) | 2007-06-15 | 2007-06-15 | Ultraviolet blocking-up solar energy ultra-white configurated glass and method for manufacturing the same |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101081724A CN101081724A (en) | 2007-12-05 |
| CN101081724B true CN101081724B (en) | 2010-11-03 |
Family
ID=38911549
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|---|---|---|---|
| CN2007100420370A Active CN101081724B (en) | 2007-06-15 | 2007-06-15 | Ultraviolet blocking-up solar energy ultra-white configurated glass and method for manufacturing the same |
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Cited By (1)
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| CN107417100A (en) * | 2017-04-07 | 2017-12-01 | 东莞泰升玻璃有限公司 | A kind of production method of single matte energy ultrawhite figured glass |
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| CN109678343B (en) * | 2019-03-08 | 2022-06-28 | 淄博宝晶新材料股份有限公司 | Environment-friendly solar glass powder |
| CN111018344A (en) * | 2019-11-21 | 2020-04-17 | 新福兴玻璃工业集团有限公司 | High-light-transmittance ultra-white patterned glass and preparation process thereof |
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Cited By (1)
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| CN107417100A (en) * | 2017-04-07 | 2017-12-01 | 东莞泰升玻璃有限公司 | A kind of production method of single matte energy ultrawhite figured glass |
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|---|---|
| CN101081724A (en) | 2007-12-05 |
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Application publication date: 20071205 Assignee: Fulaite PV Glass Group Co., Ltd. Assignor: Shanghai Flat Glass Co., Ltd. Contract record no.: 2014330000298 Denomination of invention: Ultraviolet blocking-up solar energy ultra-white configurated glass and method for manufacturing the same Granted publication date: 20101103 License type: Common License Record date: 20140724 |
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