CN101078059A - Desulfurization and transformation method for waste lead accumulator regenerative lead - Google Patents
Desulfurization and transformation method for waste lead accumulator regenerative lead Download PDFInfo
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- CN101078059A CN101078059A CNA2007100424437A CN200710042443A CN101078059A CN 101078059 A CN101078059 A CN 101078059A CN A2007100424437 A CNA2007100424437 A CN A2007100424437A CN 200710042443 A CN200710042443 A CN 200710042443A CN 101078059 A CN101078059 A CN 101078059A
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Abstract
A kind of desulfitation transformation method to regenerate Pb with waste chloride accumulator, it contains a procedure to break waste chloride accumulator, the liquid and the solid in the Pb mud fluid after breaking will be separated, and wet lead slime can be gained. The wet lead slime will be put into a desulfurizer. And sodium carbonate will be also added as desulfurating agent, then they will be fully agitated, they will fully react. The liquid and solid will be separated after stewing, The sediment lead carbonate and liquid sodium sulfate can be gained, the later will be put into a reactor, and barium carbonate will also be put in, then they will be agitated, and reacted fully, they will be stew, and then the liquid and solid of them will be separated, the sediment barium sulfate and liquid sodium carbonate can be gained, and the later will be delivered into the desulfurizer to recycle as desulfurating agent. This patent translates the reaction between sodium sulfate and barium carbonate in the remained liquid, recycle the desulfurater sodium carbonate. It not only resolves the problem how to deal with the sodium sulfate in the desulfitation transformation technology, but also resolves the regeneration and the recycle of desulfurater sodium carbonate.
Description
Technical field:
The invention belongs to chemical field, relate in particular to a kind of plumbous technology that reclaims, is a kind of desulfurization and transformation method of waste lead accumulator specifically.
Background technology:
Secondary lead raw material 80% comes from waste lead accumulator, and waste lead accumulator is classified and sub-elects stereotype grid, plumbous mud, polychloroprene shell, plastics, spent acid by MA cracking and sorting system.There is a certain amount of lead sulfate in the plumbous mud, the plumbous temperature that will restore fully in the lead sulfate need be more than 1200 ℃, not only to consume a large amount of energy, and also have a large amount of lead to be evaporated to enter furnace gas, repeat to gather dust and repeat to smelt, the repetition and waste energy, input, operation, maintenance and the energy very expensive of handling the environmental protection equipment of these leaded furnace gases is if handle the loss that can further cause lead resource not up to standard and to the pollution of environment.
The desulfurization transformation technology of waste lead accumulator regenerative lead production advanced country abroad generally adopts, typically by the CX automatization store battery fragmentation and the recovery system of the exploitation of Italian Engitec research and development company, this system is the annual waste lead accumulator of handling more than 1,200,000 tons in the whole world.The CX system combines the whole store battery fragmentation of automatization, component separation and lead plaster desulfurization, sodium sulfate manufacturing, and this complete system can reach environmental requirement, can improve the plumbous production and the recovery of byproduct, output sodium sulfate byproduct.The CX secondary lead system of Italy Engitec research and development company exploitation, it as an important composition of system, is delivered to plumbous mud desulfurization and sodium sulfate production in the reactive tank with plumbous slush pump, mixes with the spent acid of collecting at the store battery storage area.Desulphurization reaction can be finished with two kinds of different reagents respectively, i.e. sodium hydroxide and yellow soda ash.The reaction that takes place in reactor is very fast, but in batch treatment, be about 1 hour duration of contact that needs.Fast because of speed of response, this operation can be carried out continuously, can reduce the volume of reactor and improve reaction efficiency under the condition that keeps constant parameter.Stay residual sulfur in the lead plaster less than 0.3%, the sulphur content in the initial lead plaster is about 6%, and the clearance of sulphur is greater than 95%.Reacted plumbous dredge pump is delivered in the pressure filter and is dewatered, for smelting furnace is supplied raw materials.Metabisulfite solution after the filtration, storage is then delivered to Crystallization Procedure in groove.The byproduct that this recovery technology produces is a sodium sulfate, but being limited in scope of using of sodium sulfate, and how handling sodium sulfate becomes a new problem again.
Summary of the invention:
The object of the present invention is to provide a kind of desulfurization and transformation method of waste lead accumulator regenerative lead, the desulfurization and transformation method of described this waste lead accumulator regenerative lead will solve in the prior art handles the technical problem how byproduct sulfite that produces behind the waste lead accumulator is handled, and handles waste lead accumulator complex process and the high technical problem of expense.
The desulfurization and transformation method of a kind of waste lead accumulator regenerative lead of the present invention, comprise a process with the waste lead accumulator fragmentation, the plumbous material-mud that broken back produces carries out liquid-solid separation back and produces wet plumbous mud, the plumbous mud that will wet is put into a desulfurizer, in described desulfurizer, put into sweetening agent yellow soda ash, stir, fully reaction, carry out liquid-solid separation after leaving standstill, obtain throw out lead carbonate and fluid sulphuric acid sodium, fluid sulphuric acid sodium is put into a reactor, in reactor, add barium carbonate, stir, fully reaction is left standstill, carry out liquid-solid separation, obtain throw out barium sulfate and liquid carbonic acid sodium, described liquid carbonic acid sodium is sent in the desulfurizer, continues to recycle as sweetening agent.
Further, carrying out in the process of desulfurization for the first time, the add-on of yellow soda ash is the twice of the mole number of lead sulfate in the plumbous mud.
Further, plumbous material-mud is sent into desulfurizer by the wet plumbous mud that press filtration or band filter carry out after the liquid-solid separation, add entry and sweetening agent yellow soda ash by desulfurization formulation, open stirrer, after use earlier is stirred to the interior basic pulping of plumbous mud of groove at a slow speed, carrying out the stirring of high speed speed change again makes slurry even, treat that slurry evenly continues to stir 20-50 minute in the back, stopped to stir 15-20 minute, and then with 120-180 rev/min of speed stirring 10-30 minute, treat that slurry is once more behind the pulping, stir with 300-400 rev/min of high speed speed change, plumbous mud and sweetening agent fully react, the high speed speed change stirs and stops after 30-70 minute stirring, inactive slurry 10-30 minute, after interior slurry of groove to be desulfurization and the liquid layering, extract the shallow lake fluid to reservoir, in desulfurizer, add simultaneously entry, stir, carry out then leaving standstill the second time, extract the shallow lake fluid to reservoir, solid is the plumbous mud after the desulfurization, liquid in the reservoir is filtered, liquid after the filtration is sent in the reactor, adds barium carbonate and fully stirs, and the slurry sediment quality testing is surveyed, while test liquid pH value, detect qualified after, slurry is carried out liquid-solid separation, leach byproduct barium sulfate, liquid in the reactor is regenerated yellow soda ash, regenerated yellow soda ash is sent into desulfurizer continue to recycle.Concrete, the add-on of sweetening agent yellow soda ash is the twice of the mole number of lead sulfate in the wet plumbous mud.
Plumbous mud desulfurization transforms equation: PbSO
4+ Na
2CO
3-PbCO
3+ Na
2SO
4, Theoretical Calculation: 1 ton of yellow soda ash can be handled 3 tons of lead sulfates (both can handle 5 tons of plumbous mud), can produce 1.34 tons in sodium sulfate.Sweetening agent and by-product value were than 1500: 536 (unit), the ratio of the market price of sweetening agent and byproduct is 2.8: 1, though byproduct sulfite is widely used, owing to be extract in the secondary lead desulfurization conversion process, so the application of byproduct sulfite has its limitation.Even disregard extraction cost, it is too big that the sale price of market of yellow soda ash and sodium sulfate differs.If byproduct is a sodium sulfate, the desulfurization conversion system will produce two big problems: (1) sodium sulfate market price is not high, and using has its limitation.(2) sweetening agent yellow soda ash can not reprocessing cycle use.
Work engineering of the present invention is: PbSO in desulfurization transforms
4+ Na
2CO
3-PbCO
3↓+Na
2SO
4, filter and extract rich Na
2SO
4The desulfurization raffinate is measured the raffinate potential of hydrogen, utilizes the waste heat in the secondary lead pyrometallurgical smelting process, and liquid is heated, and the liquid pH value adds intermediate agent BaCO then near neutral in solution
3Carry out chemical reaction: Na with sodium sulfate
2SO
4+ BaCO
3-BaSO
4↓+Na
2CO
3, in reaction process, fully stir, and utilize waste heat that liquid is heated, fast reaction speed, reaction generates barium sulfate precipitate, and liquid is alkalescence gradually simultaneously, leaves standstill liquid, extracts filter liquide and promptly obtains rich Na
2CO
3Solution, utilization aforesaid method make the sweetening agent regeneration in the desulfurization raffinate, and circulation participates in the desulfurization conversion reaction, solves the environmental protection handling problems of a large amount of sodium sulfate waste liquids in the desulphurization system simultaneously.
Byproduct BaSO
4Barium sulfate is colourless rhombic system crystal or white amorphous powder, odorless, and tasteless, chemical stability is good, and water insoluble, pure and other solvents easily lump when dry.Be widely used in paint, printing ink, coating, plastic cement, store battery, rubber, pottery, glass, electronics, makeup, medicine, field of food.
The present invention and prior art contrast, and its effect is actively with tangible.Above-mentioned solution is reacted by sodium sulfate and the barium carbonate that desulfurization transforms in the raffinate, make the regeneration of sweetening agent yellow soda ash, solved the problem of sodium sulfate in the desulfurization transformation technology, solved the problem of sweetening agent yellow soda ash again, the present invention simultaneously is on the material balance of sweetening agent, reaction intermediate agent and sweetening agent reduction, output byproduct, positive economic implications is arranged, have effect energy-conservation, that lower consumption, subtract dirt simultaneously.
Description of drawings:
Fig. 1 is the process flow sheet of the desulfurization and transformation method of a kind of waste lead accumulator regenerative lead of the present invention.
Embodiment:
As shown in Figure 1, the desulfurization and transformation method of a kind of waste lead accumulator regenerative lead of the present invention, comprise a process with the waste lead accumulator fragmentation, the plumbous material-mud that broken back produces carries out liquid-solid separation back and produces wet plumbous mud, the plumbous mud that will wet is put into a desulfurizer, in described desulfurizer, put into sweetening agent yellow soda ash, stir, fully after the reaction, carry out liquid-solid separation after leaving standstill, obtain throw out lead carbonate and fluid sulphuric acid sodium, fluid sulphuric acid sodium is put into a reactor, in reactor, add barium carbonate, stir, fully after the reaction, leave standstill, carry out liquid-solid separation, obtain throw out barium sulfate and liquid carbonic acid sodium, described liquid carbonic acid sodium is sent in the desulfurizer, recycles as sweetening agent.
Further, carrying out in the process of desulfurization for the first time, the add-on of yellow soda ash is the twice of the mole number of lead sulfate in the plumbous mud.
Further, plumbous material-mud is sent into desulfurizer by the wet plumbous mud that press filtration or band filter carry out after the liquid-solid separation, add entry and sweetening agent yellow soda ash by desulfurization formulation, open stirrer, after use earlier is stirred to the interior basic pulping of plumbous mud of groove at a slow speed, carrying out the stirring of high speed speed change again makes slurry even, treat that slurry evenly continues to stir 20-50 minute in the back, stopped to stir 15-20 minute, and then with 120-180 rev/min of speed stirring 10-30 minute, treat that slurry is once more behind the pulping, stir with 300-400 rev/min of high speed speed change, plumbous mud and sweetening agent fully react, the high speed speed change stirs and stops after 30-70 minute stirring, inactive slurry 10-30 minute, after interior slurry of groove to be desulfurization and the liquid layering, extract the shallow lake fluid to reservoir, in desulfurizer, add simultaneously entry, stir, carry out then leaving standstill the second time, extract the shallow lake fluid to reservoir, solid is the plumbous mud after the desulfurization, liquid in the reservoir is filtered, liquid after the filtration is sent in the reactor, adds barium carbonate and fully stirs, and the slurry sediment quality testing is surveyed, while test liquid pH value, at pH value is≤12 o'clock, and slurry is carried out liquid-solid separation, leaches byproduct barium sulfate, liquid in the reactor is regenerated yellow soda ash, regenerated yellow soda ash is sent into desulfurizer continue to recycle.Concrete, the add-on of sweetening agent yellow soda ash is the twice of the mole number of lead sulfate in the plumbous mud.
In a specific embodiment of the present invention, the sulfur-bearing lead plumbate is about 2475 tons in 4500 tons of plumbous mud, and sweetening agent is a yellow soda ash, PbSO
4+ Na
2CO
3-PbCO
3+ Na
2SO
4, to transform required sweetening agent yellow soda ash be 866 tons in desulfurization in theory, changes into 2181 tons of lead carbonates, generates 1160 tons in sodium sulfate.Transform the lab scale data analysis according to desulfurization, the initial add-on of sweetening agent is 1: 2, and according to technical process, sweetening agent can recirculation use, so sweetening agent actual consumption amount is 1: 1.2.Transform 2475 tons of lead sulfate mud, need about 866 tons of sweetening agent yellow soda ash, sweetening agent is 1500 yuan/ton, and 866 tons of sweetening agents of institute need 1,300,000 yuan.Contain 1160 tons in sodium sulfate in the desulfurization raffinate, this project adds barium carbonate in the rich sodium sulfate liquid of desulfurization raffinate, by replacement(metathesis)reaction regenerative sulfur binding liquid, and generates process white.The market price that drops into the thing barium carbonate is 2100 yuan/ton, and the sale price of market of by-product precipitation barium sulfate is 1500 yuan/ton.
If handle 10,000 tons of waste lead accumulators, 4500 tons of plumbous mud are implemented desulfurization transform, by Theoretical Calculation: can obtain the plumbous mud of 4206 tons of desulfurization and 1160 tons of sodium sulfate, when adding 1610 tons of barium carbonates, can obtain 1903 tons barium sulfate, 866 tons in recycling desulfurizer yellow soda ash.Reaction equation: Na
2SO
4+ BaCO
3-BaSO
4↓+Na
2CO
3The sweetening agent that sweetening agent and intermediate reaction agent and system produce in this project and the economy of byproduct relatively are: intermediate reaction agent barium carbonate is 3,380,000 yuan, output byproduct barium sulfate economic worth is 2,860,000 yuan (by 1500 yuan of calculating per ton), the economic worth of sweetening agent yellow soda ash of regenerating is 1,300,000 yuan, so, plumbous mud desulfurization transformation technology Industrialization Projects on the material balance of sweetening agent, reaction intermediate agent and sweetening agent reduction, output byproduct, positive economic implications is arranged.
Compare with foreign technology, process 10,000 tons of scrap lead according to the CX reviver system of Engitec and hold Battery produces 4500 tons of plumbous mud, and wherein lead sulfate content is about 2475 tons; Producing 2000 tons gives up Acid solution; Wherein sulfur acid is about 340 tons. Theoretical calculating: consume 1233 tons in sodium carbonate; Produce sulphur 1651 tons in acid sodium. Desulfurization transforms and drops into (sodium carbonate is in 1500 yuan per ton) and output byproduct (sulphur Acid sodium is take 400 yuan per ton) the ratio of home market price be 82.5 ten thousand yuan of 1,850,000 yuan of ratios. Desulfurization The input of transformation technology project (brium carbonate is per ton in 2100 yuan) and output byproduct are (with per ton The ratio of home market price 1500 yuan of meters) is 285 yuan of 3,380,000 yuan of ratios, and can regenerate 130 Ten thousand yuan sodium carbonate enters system and reuses. So this project relatively has innovation with foreign technology The property.
Also there is the desulfurizer regeneration technology in the CX reviver system of Engitec, and they use NaOH As desulfurizing agent, the corrosivity of NaOH is stronger than sodium carbonate, and relative is automatic to the desulfurization converting apparatus Change, corrosion-resistant, sealing and personnel's labor protection calling hierarchy is higher, equipment investment is relatively also big, After satisfying above-mentioned condition, after the sodium sulphate that desulphurization system is produced extracts by equipment, enter electrolytic cell Interior electrolysis, regeneration sodium hydroxide and output sulfur dioxide gas, output object sulfur dioxide is collected relieving haperacidity, The equipment input of above-mentioned desulfurizer regeneration is big, also will relate to the equipment of electrolysis and relieving haperacidity aspect, so Industry Promotion has certain difficulty at home, and by contrast, this project is more suitable for national conditions, and equipment is thrown Enter to lack, also can satisfy the demand that integrates with international advanced technology technically, the desulfurizer regeneration circulation Be convenient to implement and promote with the byproduct good economy performance.
Claims (4)
1. the desulfurization and transformation method of a waste lead accumulator regenerative lead, comprise a process with the waste lead accumulator fragmentation, the plumbous material-mud that broken back produces carries out liquid-solid separation back and produces wet plumbous mud, the plumbous mud that will wet is put into a desulfurizer, in described desulfurizer, put into sweetening agent yellow soda ash, stir, fully reaction, carry out liquid-solid separation after leaving standstill, obtain throw out lead carbonate and fluid sulphuric acid sodium, fluid sulphuric acid sodium is put into a reactor, it is characterized in that: in reactor, add barium carbonate, stir, fully reaction is left standstill, carry out liquid-solid separation, obtain throw out barium sulfate and liquid carbonic acid sodium, described liquid carbonic acid sodium is sent in the desulfurizer, continues to recycle as sweetening agent.
2. the desulfurization and transformation method of a kind of waste lead accumulator regenerative lead as claimed in claim 1 is characterized in that: carrying out in the process of desulfurization for the first time, the add-on of yellow soda ash is the twice of the mole number of lead sulfate in the plumbous mud.
3. the desulfurization and transformation method of a kind of waste lead accumulator regenerative lead as claimed in claim 1, it is characterized in that: plumbous material-mud is sent into desulfurizer by the wet plumbous mud that press filtration or band filter carry out after the liquid-solid separation, add entry and sweetening agent yellow soda ash by desulfurization formulation, open stirrer, after use earlier is stirred to the interior basic pulping of plumbous mud of groove at a slow speed, carrying out the stirring of high speed speed change again makes slurry even, treat that slurry evenly continues to stir 20-50 minute in the back, stopped to stir 15-20 minute, and then with 120-180 rev/min of speed stirring 10-30 minute, treat that slurry is once more behind the pulping, stir with 300-400 rev/min of high speed speed change, plumbous mud and sweetening agent fully react, the high speed speed change stirs and stops after 30-70 minute stirring, inactive slurry 10-30 minute, after interior slurry of groove to be desulfurization and the liquid layering, extract the shallow lake fluid to reservoir, in desulfurizer, add simultaneously entry, stir, carry out then leaving standstill the second time, extract the shallow lake fluid to reservoir, solid is the plumbous mud after the desulfurization, liquid in the reservoir is filtered, liquid after the filtration is sent in the reactor, adds barium carbonate and fully stirs, and the slurry sediment quality testing is surveyed, while test liquid pH value, detect qualified after, slurry is carried out liquid-solid separation, leach byproduct barium sulfate, liquid in the reactor is regenerated yellow soda ash, regenerated yellow soda ash is sent into desulfurizer continue to recycle.
4. the desulfurization and transformation method of a kind of waste lead accumulator regenerative lead as claimed in claim 3 is characterized in that: the add-on of sweetening agent yellow soda ash is the twice of the mole number of lead sulfate in the wet plumbous mud.
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CN102424489A (en) * | 2011-09-28 | 2012-04-25 | 界首市骏马工贸有限公司 | Desulfurized lead-containing wastewater recycling processing method |
CN103014354A (en) * | 2013-01-15 | 2013-04-03 | 浙江汇同电源有限公司 | Process for recycling lead from lead-acid battery paste |
CN103045853A (en) * | 2013-01-15 | 2013-04-17 | 浙江汇同电源有限公司 | Process for recovering lead from lead-acid battery paste |
CN103509949A (en) * | 2012-06-15 | 2014-01-15 | 杨春晓 | Methods and equipment for recovering waste diachylon by wet method and manufacturing electrode active material of high performance lead acid battery by wet method |
CN103540741A (en) * | 2013-11-05 | 2014-01-29 | 湖南江冶机电科技股份有限公司 | Forcible wet desulphurization process for lead plaster |
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CN102424489A (en) * | 2011-09-28 | 2012-04-25 | 界首市骏马工贸有限公司 | Desulfurized lead-containing wastewater recycling processing method |
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CN103045853A (en) * | 2013-01-15 | 2013-04-17 | 浙江汇同电源有限公司 | Process for recovering lead from lead-acid battery paste |
CN103045853B (en) * | 2013-01-15 | 2014-08-13 | 浙江汇同电源有限公司 | Process for recovering lead from lead-acid battery paste |
CN103540741A (en) * | 2013-11-05 | 2014-01-29 | 湖南江冶机电科技股份有限公司 | Forcible wet desulphurization process for lead plaster |
CN103540741B (en) * | 2013-11-05 | 2015-11-04 | 湖南江冶机电科技股份有限公司 | A kind of lead plaster wet method forces sulfur removal technology |
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CN108754129A (en) * | 2018-06-01 | 2018-11-06 | 骆驼集团蓄电池研究院有限公司 | A kind of method of waste diachylon segmented desulfurization |
WO2022047715A1 (en) * | 2020-09-03 | 2022-03-10 | 杭州铅锂智行科技有限公司 | Method and apparatus for utilizing lead smelting tail gas treatment product |
CN113943866A (en) * | 2021-10-16 | 2022-01-18 | 安徽省华鑫铅业集团有限公司 | Lead slime desulfurization recovery process of waste battery |
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