CN101073734A - Ceramic filter-element dust collector - Google Patents
Ceramic filter-element dust collector Download PDFInfo
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- CN101073734A CN101073734A CN 200710061618 CN200710061618A CN101073734A CN 101073734 A CN101073734 A CN 101073734A CN 200710061618 CN200710061618 CN 200710061618 CN 200710061618 A CN200710061618 A CN 200710061618A CN 101073734 A CN101073734 A CN 101073734A
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Abstract
The invention is concerned with removing dust equipment for high temperature gas with solid impurity belonging to dust removing equipment technology field. This ceramic filter core dust catcher affords a kind of high effect dust catcher with anti-high-temperature and anti- causticity. The ceramic filter core dust catcher relates to shell, ceramic filter equipment, pulse anti-blow system and cleanout system. The ceramic filter equipment is the match-board with hole fixed on the inner side of shell, and the below head of ceramic filter core enters into the shell from the hole of match board and is fixed with shell through below fixation equipment. The upper head of ceramic filter core connects with match-board and is fixed with match board with upper fixation equipment. The ceramic filter equipment with different specifications fit for dust removing of some kinds of high temperature gas with wide application future.
Description
Technical field
Ceramic filter-element dust collector of the present invention is specifically related to the cleaner that a kind of filtration contains the high-temperature gas of solid impurity, belongs to the cleaner technical field.
Background technology
At present, domestic many industries, as metallurgical, generating, pottery, smelting and chemical industry etc. annually all will be discharged a large amount of high-temperature gases, and these high-temperature gases are to be fuel with coal or heavy oil mostly, all can produce the high-temperature gas of a large amount of dust-ladens in combustion process.The characteristics of these dusty gases are: stickums such as flue-gas temperature height (generally greater than 400 ℃), dust concentration height, soot dust granule are thin, tar are many, and therefore the easy dewfall of low temperature adopts existing dust collecting process to be difficult to satisfy and purify requirement.Such as, fiber bag precipitator commonly used exists heatproof problem (250 ℃ of maximum operating temperatures) and corrosion-resistant problem (acidifying), as adopting dust settling pocket technique, must lower the temperature to high-temperature gas, then can increase handled exhaust gas volumn if adopt the adding cold air to lower the temperature; The high temperature cyclone dust collector is that foreign particle place to go efficient below the 10 μ m is lower to diameter, even adopt multistage dedusting, its removal effect does not reach 98% yet, electrostatic precipitation exists that power consumption is big, dust removing effects is unstable, and high-temperature gas also need be reduced to about 150 ℃ of the suitable running temperatures of deduster; Wet dust removal then not only can cause the waste of heat energy, and the while can be caused shortcomings such as secondary pollution, the energy consumption of water is big again.More than all reasons cause the tens billion of tons of present China annual discharging atmosphere elevated temperature heat gas, these elevated temperature heat gases are owing to contain a large amount of grits and pernicious gas, directly discharging, serious atmosphere pollution can be caused on the one hand, a large amount of thermal waste can be caused on the other hand.
Summary of the invention
Ceramic filter-element dust collector of the present invention, the technical problem that solve have provided a kind of high temperature resistant, corrosion resistance, deduster rapidly and efficiently.
In order to address the above problem, ceramic filter-element dust collector of the present invention, its main technical schemes is: ceramic filter-element dust collector, mainly by housing 1, ceramic filter device 2, pulse cleaning system 3 and soot cleaning system 4 are formed, the structure of ceramic filter device 2 is: card 5 is fixed on the inwall of housing 1, card 5 is provided with card hole 6, the lower end 8 of ceramic element 7 extend in the housing 1 from card hole 6, lower end 8 is by fixture 10 and housing 1 are fixed together down, the upper end 9 of ceramic element 7 links to each other with card 5, and upper end 9 is fixed together with card 5 by last fixture 11.
The structure of above-mentioned last fixture 11 is: at fixture 12 of the card hole of card 56 upper fixed, the upper end 9 of fixture 12 and ceramic element 7 cooperates together.
The structure of above-mentioned last fixture 11 can also be: at fixture 12 of the card hole of card 56 upper fixed, being provided with high temperature resistant, acid proof sealing ring 13 above the card hole 6 of card 5 and between the upper end 9 of ceramic element 7, above upper end 9, be connected with camphane pressure ring 14.
The structure of above-mentioned following fixture 10 is: pipe collar 15 is fixed on the lower end 8 of each ceramic element 7, and steel wire 16 is made reticular pattern, and steel wire 16 is fixed together with housing 1.
Above-mentioned ceramic element 7 is a kind of hole graded ceramics fiber composite film filtering element.
Its operation principle is: it is indoor that dust-laden high-temperature gas (coal gas of high temperature, flue gas etc.) flows into ceramic filter through air inlet pipeline, radially infiltrate each filter element (ceramic element 7) inner chamber, and in pipe, importing the clean gas collecting chamber vertically, last clean high-temperature gas is discharged by outlet pipe.In filter process, the part grit of high temperature dust gas is deposited in gradually on the outer surface of ceramic filter element and forms ash cake, increase along with ash cake thickness, increase falls in the pressure on the ash cake, need utilize cold high pressure gas that ceramic filter tube is carried out blowback cleans, ash cake is periodically removed from the ceramic filter element outer surface, realized the online regeneration of ceramic filter element, ceramic filter element just can be removed grit with remaining valid.Detection link at air inlet pipeline and outlet pipe is installed high-temp pressure sensor respectively, and the pressure of importing and exporting is measured in real time, when turnover pressure reduction reaches setting value, opens the magnetic valve in the controlling unit, oppositely cleans.
Refractory ceramics filter-element dust collector of the present invention is compared with existing deduster has following technique effect: 1. fast, the high efficiency of the rate of filtration: the filtration velocity of ceramic filter-element dust collector is generally 2～6m/min, and the filtration velocity of traditional sack cleaner can only reach 1.2～1.5m/min, like this in the identical time, the ability of ceramic element filter process foreign gas of the present invention is 2～4 times of common fiber bag precipitator, has improved the operating efficiency of deduster accordingly.
2. simple in structure, easy to use: the structure of ceramic filter device 2 is: card 5 is fixed on the inwall of housing 1, card 5 is provided with a plurality of cards hole 6, the lower end 8 of ceramic element 7 extend in the housing 1 from card hole 6, lower end 8 is by fixture 10 and housing 1 are fixed together down, the upper end 9 of ceramic element 7 links to each other with card 5, upper end 9 is fixed together with card 5 by last fixture 11, the mechanism at other positions and traditional fiber bag precipitator are basic identical, will descend fixture 10 to fix when dispatching from the factory, only ceramic element 7 need be packed into during installation and go up fixture 11 and following fixture 10, unclamp fixture 11 and following fixture 10 during replacing, take out ceramic element 7 then and change and get final product.
3. long service life, good filtration effect: the lower end 8 of ceramic element 7 is by fixture 10 and housing 1 are fixed together down, the upper end 9 of ceramic element 7 links to each other with card 5, upper end 9 is fixed together with card 5 by last fixture 11, thereby it is more firm that ceramic element 7 is connected, because ceramic element 7 has high temperature resistant and corrosion acid and alkali-resistance, and the foreign particle of diameter below 10 μ m had good filter effect, and the cloth bag filter core of common fiber bag precipitator can not be high temperature resistant and the corrosion of soda acid, and can not filter the foreign particle of diameter below 10 μ m substantially.Therefore, ceramic filter-element dust collector long service life, good filtration effect.
4. applied range, use cost is low: ceramic element 7 can be at high temperature, have under the rugged environment of Acidity of Aikalinity gas and move, maximum operating temperature can reach 900 ℃, maximum working pressure can reach 3Mpa, efficiency of dust collection can reach 99.9%, because the long service life of ceramic element 7, more the frequency of renew cartridge is 1/5th of a common fiber bag precipitator, thereby makes the use cost of ceramic filter-element dust collector only be 1/2nd of common fiber bag precipitator.
Description of drawings
Below in conjunction with accompanying drawing ceramic filter-element dust collector of the present invention is further described:
Fig. 1 is the structural representation of ceramic filter-element dust collector of the present invention;
Fig. 2 is the structure for amplifying schematic diagram of partial view A among Fig. 1;
Fig. 3 is the another kind of structure for amplifying schematic diagram of partial view A among Fig. 1;
Fig. 4 is the structure for amplifying schematic diagram of partial view B among Fig. 1;
Fig. 5 is the another kind of structural representation of ceramic filter-element dust collector of the present invention;
Fig. 6 is the schematic diagram of the embodiment of ceramic filter-element dust collector of the present invention.
The specific embodiment
Fig. 1～Fig. 4 is the structural representation and the partial schematic diagram thereof of ceramic filter-element dust collector of the present invention, wherein among Fig. 1, ceramic filter-element dust collector of the present invention, mainly comprise: housing 1, ceramic filter device 2, pulse cleaning system 3 and soot cleaning system 4, wherein the structure of ceramic filter device 2 is: card 5 is fixed on the inwall of housing 1, card 5 is provided with aperture 6, the lower end 8 of ceramic element 7 extend in the housing 1 from card hole 6, lower end 8 is by fixture 10 and housing 1 are fixed together down, the upper end 9 of ceramic element 7 links to each other with card 5, and upper end 9 is fixed together with card 5 by last fixture 11.
Fig. 2 is the structural representation of ceramic filter-element dust collector partial view A of the present invention, the structure that wherein goes up fixture 11 is: at fixture 12 of the card hole of card 56 upper fixed, fixture 12 is the thin cylinder shape, the upper end 9 of fixture 12 and ceramic element 7 cooperates together, adopt the mode of clip to play fixation, the diameter of fixture 12 is that φ 208mm, length are the straight tube of 35mm, and the specification of ceramic element 7 is Φ 125 * 90 * 2000.
Fig. 3 is the another kind of structural representation of ceramic filter-element dust collector partial view A of the present invention, the structure that wherein goes up fixture 11 is: at fixture 12 of the card hole of card 56 upper fixed, be provided with high temperature resistant, acid proof sealing ring 13 above the card hole 6 of card 5 and between the upper end 9 of ceramic element 7, above upper end 9, be connected with camphane pressure ring 14, the diameter of fixture 12 is that φ 224mm, length are the straight tube of 80mm, and the specification of ceramic element 7 is Φ 150 * 110 * 3000.
Fig. 4 is the structural representation of ceramic filter-element dust collector partial view B of the present invention, wherein descend the structure of fixture 10 to be: to make the reticular pattern steel wire with steel wire 16, steel wire 16 is fixed together with housing 1, and the lower end 8 of each ceramic element 7 is fixed in the mesh top.
Above-mentioned ceramic element 7 is a kind of hole graded ceramics fiber composite film filtering element, adopts ceramic fibre, ceramic fire resistant aggregate and vitrified bond to form according to processing compound, moulding, the high temperature sintering of general ceramic industry.
Fig. 5 is the another kind of structural representation of ceramic filter-element dust collector of the present invention; Be double double-chamber structure, this deduster by two housing 1, ceramic filter device 2, pulse cleaning system 3 and two by soot cleaning system 4, other structures and Fig. 1 basically identical, its electrical control part is identical with the electrical control part of existing fiber bag precipitator, can also make going out version in advancing in single multicell version and the double multicell.
The electrical control part of ceramic filter-element dust collector of the present invention is identical with the electrical control part of existing fiber bag precipitator.
Fig. 6 is the application of ceramic filter-element dust collector of the present invention in coal and oil boiler high temperature clarifying smoke system.The course of work is the high-temperature flue gas high temperature air inlet 18 of process cyclone dust collectors 17 earlier, in cyclone dust collectors 17 big dust particle and the preliminary dust removal by filtration of dust that has Mars once, carry out the secondary filter dedusting through ceramic filter-element dust collector of the present invention then, advanced air outlet 19 again and entered high pressure positive blower 20, entered in the atmosphere by chimney 21 at last.Wherein, the model of cyclone dust collectors 17 is: XLP series, the model of ceramic filter-element dust collector of the present invention is: TCLX series, the model of high pressure positive blower 20 is a Y4-73 series, and wherein the electrical equipment control mode of cyclone dust collectors 17, ceramic filter-element dust collector and high pressure positive blower 20 is identical with the electrical equipment control mode of existing deduster.
Claims (5)
1. ceramic filter-element dust collector, mainly by housing (1), ceramic filter device (2), pulse cleaning system (3) and soot cleaning system (4) are formed, it is characterized in that: the structure of ceramic filter device (2) is: card (5) is fixed on the inwall of housing (1), card (5) is provided with card hole (6), the lower end (8) of ceramic element (7) extend in the housing (1) from card hole (6), lower end (8) is by fixture (10) and housing (1) are fixed together down, the upper end (9) of ceramic element (7) links to each other with card (5), and upper end (9) is fixed together by last fixture (11) and card (5).
2. ceramic filter-element dust collector according to claim 1, it is characterized in that: the structure that goes up fixture (11) is: at card hole (a 6) fixture of upper fixed (12) of card (5), the upper end (9) of fixture (12) and ceramic element (7) cooperates together.
3. ceramic filter-element dust collector according to claim 1, it is characterized in that: the structure that goes up fixture (11) is: at card hole (a 6) fixture of upper fixed (12) of card (5), being provided with high temperature resistant, acid proof sealing ring (13) above the card hole (6) of card (5) and between the upper end (9) of ceramic element (7), be connected with camphane pressure ring (14) in the top of upper end (9).
4. ceramic filter-element dust collector according to claim 1, it is characterized in that: the structure of following fixture (10) is: pipe collar (15) is fixed on the lower end (8) of each ceramic element (7), steel wire (16) is done and is reticulated, and steel wire (16) is fixed together with housing (1).
5. ceramic filter-element dust collector according to claim 1 is characterized in that: ceramic element (7) is a kind of hole graded ceramics fiber composite film filtering element.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2007100616189A CN100560182C (en) | 2007-03-29 | 2007-03-29 | Ceramic filter-element dust collector |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2007100616189A CN100560182C (en) | 2007-03-29 | 2007-03-29 | Ceramic filter-element dust collector |
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| CN101073734A true CN101073734A (en) | 2007-11-21 |
| CN100560182C CN100560182C (en) | 2009-11-18 |
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| CNB2007100616189A Expired - Fee Related CN100560182C (en) | 2007-03-29 | 2007-03-29 | Ceramic filter-element dust collector |
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Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102078721A (en) * | 2010-12-16 | 2011-06-01 | 西安交通大学 | Automatic reverse cleaning device for nitrogen of high-temperature ceramic filter |
| CN101757827B (en) * | 2010-02-04 | 2011-12-21 | 南京工业大学 | Gas-solid phase reaction separation system and separation method thereof |
| CN102445085A (en) * | 2010-10-08 | 2012-05-09 | 王全祥 | High-temperature flue gas and dust dry purification and waste heat recovery process for ore furnace |
| CN102814086A (en) * | 2012-08-10 | 2012-12-12 | 中国恩菲工程技术有限公司 | Gas filtering apparatus |
| CN102814084A (en) * | 2012-08-10 | 2012-12-12 | 中国恩菲工程技术有限公司 | Gas filtering apparatus used in polysilicon production technology |
| CN103041658A (en) * | 2012-12-12 | 2013-04-17 | 广州迪森热能技术股份有限公司 | Biogas ceramic filtrating unit |
| CN104083974A (en) * | 2014-06-19 | 2014-10-08 | 柏司得环保科技（上海）有限公司 | Filter core type deduster and control method thereof |
| CN104501533A (en) * | 2014-12-11 | 2015-04-08 | 南京工业大学 | Powder drying system and method based on membrane method dust collection technology |
| CN106215593A (en) * | 2016-08-30 | 2016-12-14 | 河南龙成煤高效技术应用有限公司 | A kind of combined type filter plant |
| CN106582131A (en) * | 2016-12-30 | 2017-04-26 | 莱歇研磨机械制造(上海)有限公司 | Cabin structure of off-line ash-clearing ceramic filtering medium dust removal device |
| CN107737426A (en) * | 2017-11-30 | 2018-02-27 | 上海欣润环保设备有限公司 | Vibrate labyrinth type fire extinguishing star device |
| CN109758855A (en) * | 2019-01-21 | 2019-05-17 | 河南绿源新星环保设备有限公司 | A kind of ceramic screen pipe denitration desulfurizing dust-collector |
| CN109929962A (en) * | 2019-04-24 | 2019-06-25 | 广州华鑫工程技术有限公司 | The ultra-clean cleaner of high temperature resistant and dust removal method for coal gas of steel-smelting revolving furnace |
| CN109985456A (en) * | 2019-05-16 | 2019-07-09 | 上海超高环保科技股份有限公司 | Parallel connection tubular filter resistant to high temperature and preparation method thereof |
| CN110030841A (en) * | 2019-04-24 | 2019-07-19 | 广州华鑫工程技术有限公司 | Dedusting of EAF equipment and dust removal method |
| CN111992009A (en) * | 2020-08-26 | 2020-11-27 | 安徽华创环保设备科技有限公司 | Tail gas purification early warning system based on regeneration metal smelting |
-
2007
- 2007-03-29 CN CNB2007100616189A patent/CN100560182C/en not_active Expired - Fee Related
Cited By (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101757827B (en) * | 2010-02-04 | 2011-12-21 | 南京工业大学 | Gas-solid phase reaction separation system and separation method thereof |
| CN102445085A (en) * | 2010-10-08 | 2012-05-09 | 王全祥 | High-temperature flue gas and dust dry purification and waste heat recovery process for ore furnace |
| CN102078721A (en) * | 2010-12-16 | 2011-06-01 | 西安交通大学 | Automatic reverse cleaning device for nitrogen of high-temperature ceramic filter |
| CN102814086A (en) * | 2012-08-10 | 2012-12-12 | 中国恩菲工程技术有限公司 | Gas filtering apparatus |
| CN102814084A (en) * | 2012-08-10 | 2012-12-12 | 中国恩菲工程技术有限公司 | Gas filtering apparatus used in polysilicon production technology |
| CN103041658A (en) * | 2012-12-12 | 2013-04-17 | 广州迪森热能技术股份有限公司 | Biogas ceramic filtrating unit |
| CN104083974B (en) * | 2014-06-19 | 2016-04-20 | 柏司得环保科技（上海）有限公司 | Filter element type deduster and control method thereof |
| CN104083974A (en) * | 2014-06-19 | 2014-10-08 | 柏司得环保科技（上海）有限公司 | Filter core type deduster and control method thereof |
| CN104501533A (en) * | 2014-12-11 | 2015-04-08 | 南京工业大学 | Powder drying system and method based on membrane method dust collection technology |
| CN104501533B (en) * | 2014-12-11 | 2016-11-30 | 江苏久朗高科技股份有限公司 | A kind of powder drying system and method based on embrane method dust collecting technique |
| CN106215593A (en) * | 2016-08-30 | 2016-12-14 | 河南龙成煤高效技术应用有限公司 | A kind of combined type filter plant |
| CN106582131A (en) * | 2016-12-30 | 2017-04-26 | 莱歇研磨机械制造(上海)有限公司 | Cabin structure of off-line ash-clearing ceramic filtering medium dust removal device |
| CN107737426A (en) * | 2017-11-30 | 2018-02-27 | 上海欣润环保设备有限公司 | Vibrate labyrinth type fire extinguishing star device |
| CN109758855A (en) * | 2019-01-21 | 2019-05-17 | 河南绿源新星环保设备有限公司 | A kind of ceramic screen pipe denitration desulfurizing dust-collector |
| CN109929962A (en) * | 2019-04-24 | 2019-06-25 | 广州华鑫工程技术有限公司 | The ultra-clean cleaner of high temperature resistant and dust removal method for coal gas of steel-smelting revolving furnace |
| CN110030841A (en) * | 2019-04-24 | 2019-07-19 | 广州华鑫工程技术有限公司 | Dedusting of EAF equipment and dust removal method |
| CN109985456A (en) * | 2019-05-16 | 2019-07-09 | 上海超高环保科技股份有限公司 | Parallel connection tubular filter resistant to high temperature and preparation method thereof |
| CN111992009A (en) * | 2020-08-26 | 2020-11-27 | 安徽华创环保设备科技有限公司 | Tail gas purification early warning system based on regeneration metal smelting |
| CN111992009B (en) * | 2020-08-26 | 2022-05-17 | 安徽华创环保设备科技有限公司 | Tail gas purification early warning system based on regeneration metal smelting |
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|---|---|
| CN100560182C (en) | 2009-11-18 |
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