CN101070174A - Novel sodium aluminate dissolving out process - Google Patents

Novel sodium aluminate dissolving out process Download PDF

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CN101070174A
CN101070174A CN 200710110567 CN200710110567A CN101070174A CN 101070174 A CN101070174 A CN 101070174A CN 200710110567 CN200710110567 CN 200710110567 CN 200710110567 A CN200710110567 A CN 200710110567A CN 101070174 A CN101070174 A CN 101070174A
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sodium aluminate
mother liquor
bauxite
circulating mother
out process
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CN100463856C (en
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孙松涛
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NEIMONGGOL UNITED INDUSTRY Co Ltd
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Abstract

The invention offers a new kind of craft to separate out sodium aluminate, it mainly includes the following steps: mix bauxite(includes diaspore, boehmite and other aluminiferous mineral gibbsite) and circulating mother liquor at room temperature->pre-dewatering->accede to rotary kiln of external heating->get solid sodium aluminate->mix with lotion of red mud and Al(OH)3 and hydrolyze into desilication->filter and get Na2O and Al2O3->decompose sodium aluminate solution in the seed crystal and filter it to get Al(OH)3 and circulating mother liquor->get production after abstersion and calcination->Rionpone and alumina. Circulating mother liquor after concentration continues to mix with bauxite to operate circulatingly. The advantages of new craft of sodium aluminate in this invention are that the flow is simple, investment of equipment for once is small, energy consumption is distinctly reduced, and production cost is low.

Description

Novel sodium aluminate dissolving out process
Technical field: the present invention relates to the field of production of aluminum oxide, particularly is raw material with bauxite, generates the production method of sodium aluminate solution.
Background technology: the production process of existing commercial alumina mainly contains two portions and forms: 1. mixed by bauxite and alkali, reaction under certain conditions generates sodium aluminate; 2. sodium aluminate is decomposed under certain condition and generate l (OH) 3, Al (OH) 3The calcining back generates Al 2O 3
Existing commercial alumina production method mainly contains " Baeyer high pressure stripping method " and " soda-lime sintering process ":
The generation of the sodium aluminate in the Baeyer high pressure stripping method technology, be to adopt bauxite and NaOH solution to mix, enter then in the ore pulp storage tank, under 100 ℃~105 ℃, the insulation 8h~10h carry out pre-desiliconization, be sent in the high pressure digester of 230 ℃~280 ℃ of temperature, pressure 3.7MPa~6.5MPa with the ore pulp after the special pre-desiliconization of high-pressure pump handle again, make Al in the bauxite 2O 3Change into sodium aluminate, sodium aluminate can obtain aluminum oxide again after decomposing, wash, calcining.
Baeyer high pressure stripping method is owing to be to operate under high pressure, high temperature, and therefore, equipment materials, manufacture craft are strict, and support equipment is many, invest huge, and the potential safety hazard that exists the chemical medium high pressure to explode.
The generation of the sodium aluminate in the soda-lime sintering process technology is bauxite, white lime, Na 2CO 3Material such as solution and coal mix mutually wear into ore pulp after, with high-pressure spray gun ore pulp is delivered in the rotary kiln of 1250 ℃~1350 ℃ of temperature and is calcined.Al in the bauxite 2O 3At high temperature with Na 2CO 3Reaction generates sodium aluminate, and sodium aluminate can generate Al after decomposing through carbonization 2O 3
Soda-lime sintering process when proportioning raw materials owing to allocated subsidiary material such as a large amount of white limes, coal into, so mass flow is big comparatively speaking, the Al of grog per ton institute energy output 2O 3Quality is few.Because ore pulp is to react under 1250 ℃~1350 ℃ to generate sodium aluminate, therefore, exists many unfavorable factors such as fabrication cost height, energy-output ratio is big, production cost is high, quality product is low.
Content of the present invention:
The objective of the invention is to overcome the defective of above-mentioned prior art, a kind of novel sodium aluminate dissolving out process is provided, this technology is compared with bayer's process high pressure dissolving-out process, novel sour sodium dissolving-out process does not have ore pulp under 100 ℃~105 ℃, be incubated the pre-desiliconization program of 8h~10h, also do not have the high-tension apparatus of pressure 3.7MPa~6.5MPa, process in leaching is communicating with atmosphere, length is very short, heats outward to carry out in the rotary kiln.Reaction process is operated easily, particularly the bauxite of various crystal formations under design temperature, Al in the bauxite 2O 3Can in 1 minute, (refer under the theoretical extraction yield of bauxite) all change into the characteristics of sodium aluminate with alkali.This technology is compared aspect the proportioning raw materials with soda-lime sintering process technology, and novel sodium aluminate dissolving out process does not have the adding of subsidiary material such as a large amount of white lime, coal, aspect the stripping temperature, does not have 1250 ℃~1350 ℃ high temperature process in leaching.The process in leaching of novel sodium aluminate dissolving out process, for the diaspore that indissoluble goes out, the stripping temperature be just can be under 460 ℃ ± 30 ℃, 1 minute condition of weighing apparatus temperature bauxite in Al 2O 3Generate sodium aluminate with alkali reaction.
In sum: novel sodium aluminate dissolving out process have safety, environmental protection, energy-conservation, fabrication cost is low, quality product is high, production cost is low, production process is easy, simple operation and other advantages.
The objective of the invention is to realize that by following technical proposals novel sodium aluminate dissolving out process provided by the present invention comprises the steps:
1), bauxite (diaspore, boehmite, gibbsite) and circulating mother liquor are prepared burden;
2), in the whipping appts that plain carbon stool is made, bauxite and circulating mother liquor, under uncovered, room temperature, stirred 10~20 minutes;
3), mixed ore pulp is dewatered with being pumped in the pre-dehydration device, make ore pulp become water ratio less than 10% solid mixture;
4), solid mixture is sent to outer heating rotary kiln internal heating, solid mixture top temperature place operation after 1 minute in the heating rotary kiln outside, contained Al in the bauxite 2O 3, change into solid sodium aluminate; Al 2O 3(1 or 3) H 2O+2NaOH+H 2O 2NaAlO 2+ 2H 2O ↑
5), the solid sodium aluminate mixture that comes out in the rotary kiln directly enters by red mud wash liquor and Al (OH) 3In the whipping appts that washing lotion is formed, desiliconization is hydrolyzed under normal pressure:
2NaAlO 2+H 2O+aq=2NaOH+Al 2O 3+aq
6), the sodium aluminate mixing solutions after hydrolysis, the desiliconization is filtered, make sodium aluminate solution and red mud, send red mud dump behind the laterite washing;
7), sodium aluminate solution is sent in the decomposition of crystal seed groove, add the crystal seed sodium aluminate and decompose, generate Al (OH) 3And circulating mother liquor;
8), obtain solid Al (OH) by filtration 3, after through washing, calcination procedure, can get product level Al (OH) 3And Al 2O 3
9), liquid---the circulating mother liquor that obtains after filtering, deliver in the multi-effect evaporating device and concentrate, circulating mother liquor concentration is increased, circulating mother liquor and bauxite after concentrating are then proceeded mix;
10), the operation capable of circulation of above-mentioned technology, can produce product~Al (OH) continuously 3And Al 2O 3
The above-mentioned the 1st) batching in the step requires to be Na 2O: Al 2O 3Mol ratio MR=1.36~1.52;
The above-mentioned the 4th) in the step when used bauxite is diaspore, heat outward in the scope that top temperature place temperature in the rotary kiln is controlled at 460 ℃ ± 30 ℃; When used bauxite is a water aluminium soft rock, gibbsite, heats the interior top temperature place of rotary kiln temperature outward and be controlled in 330 ℃~400 ℃ scopes;
The above-mentioned the 6th) prepared sodium aluminate solution and its Na of red mud in the step 2O: Al 2O 3Mol ratio MR=1.52~1.56, siliceous modulus A/S>250;
Require fineness as follows when preparing burden at above-mentioned (in the batching program) bauxite: diaspore is in 120~160 order scopes; Boehmite and gibbsite are in 60~100 order scopes;
Circulating mother liquor in above-mentioned (in the batching program) is meant: by H 2O, NaOH, Na 2CO 3, Na 2SO 4, Al 2O 3And a small amount of SiO 2, Fe 2O 3The liquid mixture of forming.
Below with regard to technology contents of the present invention and describe conjunction with figs. in detail and given embodiment describes as follows.
Description of drawings
Fig. 1 is a novel sodium aluminate dissolving out process schema of the present invention.
Embodiment:
Referring to accompanying drawing, novel sodium aluminate dissolving out process provided by the present invention mainly comprises the steps:
Bauxite (comprising diaspore, boehmite, gibbsite and other aluminum-containing mineral) and circulating mother liquor are stirred at normal temperatures → dewater in advance → join in the outer heating rotary kiln → obtain solid sodium aluminate → with red mud wash liquor and Al (OH) 3Obtain Na after mixed hydrolysis desiliconization → filtration 2O and Al 2O 3→ sodium aluminate solution filters after decomposition of crystal seed and makes Al (OH) 3And can obtain product → aluminium hydroxide and aluminum oxide after circulating mother liquor → washing calcining.
Embodiment 1
Use novel sodium aluminate dissolving out process, moulding the continent diaspore with Shanxi is that raw material is produced, and ore is composed as follows:
Al 2O 3 SiO 2 Fe 2O 3 TiO 2 CaO A/S
68.62 9.68 2.33 1.86 1.73 7.09
Implementation step is as follows:
1, diaspore was crushed to 150 mesh sieves (screen over-size is less than 8%) and circulating mother liquor and (pressed Na 2O: Al 2O 3Mol ratio 1.50~1.52 prepare burden (remarks: when operating for the first time, during no circulating mother liquor, the liquid NaOH in the available chlorine industry or use solid NaOH+H 2The O dissolving is produced);
2, in the whipping appts that plain carbon stool is made, under uncovered, room temperature, stirred 10~20 minutes;
3, mixed ore pulp is dewatered in advance the solid mixture of ore pulp is become moisture≤10% with being pumped in hig h-speed centrifugal spray drying device or other drying installation and the ore pulp evaporation equipment;
4, the solid mixture through pre-dehydration is entered into length 6m~9m, in the outer heating rotary kiln that diameter increases with the increase of output, top temperature place temperature is controlled in 460 ℃ ± 30 ℃ the scope in the outer heating rotary kiln, solid mixture is 10~16 minutes working times in the heating rotary kiln outside, can finish Al in the bauxite 2O 3Reaction process with alkali reaction generation sodium aluminate;
5, the sodium aluminate solid mixture that comes out from rotary kiln running can directly enter by red mud wash liquor and Al (OH) 3Washing lotion is formed, plain carbon stool is made, in whipping appts that atmosphere communicates.Make solution temperature be controlled at 85 ℃~95 ℃, whipping appts rotating speed and be controlled at 90r/min~110r/min, Al 2O 3Content reaches 128g/L~130g/L, Na 2O content reaches the desiliconization that is hydrolyzed in the scope of 120g/L~123g/L, stops to stir behind whipping appts operation 3h~4h;
6, the sodium aluminate solution liquid mixture after the hydrolysis desiliconization is filtered, can obtain Na 2O: Al 2O 3Mol ratio MR=1.52~1.56, the sodium aluminate solution of siliceous modulus A/S>250;
7, sodium aluminate solution is entering the decomposition of crystal seed groove through behind the leaf filter, stirs under the condition of adding crystal seed and can make solid Al (OH) 3And circulating mother liquor;
8, solid Al (OH) 3Behind washing, calcining supervisor, can obtain product level Al (OH) 3And Al 2O 3
9, circulating mother liquor is concentrated through the multiple-effect falling film vaporizer, and the circulating mother liquor after process concentrates returns the continuation of the 1st program and ore carries out mix, stripping next batch product.
Embodiment 2
Using novel sodium aluminate dissolving out process, is that raw material is produced with the Henan boehmite, and composition of ores is as follows:
Al 2O 3 SiO 2 TiO 2 Fe 2O 3 CaO A/S
65.86 11.63 3.26 2.11 1.68 5.66
Implementation step is as follows:
1, the circulating mother liquor of boehmite being pulverized after being 100 mesh sieves (its screen over-size must not surpass 10%) back and (in the above-mentioned example in the 7th program) and concentrating is pressed Na 2O: Al 2O 3Prepare burden in mol ratio MR=1.48~1.51;
2, in the whipping appts that plain carbon stool is made, under uncovered, room temperature, stirred 10~20 minutes;
3, mixed ore pulp is dewatered in advance the solid mixture of ore pulp is become moisture≤10% with being pumped in hig h-speed centrifugal spray drying device or other drying installation and the ore pulp evaporation equipment;
4, the solid mixture through pre-dehydration is entered into length 6m~9m, in the outer heating rotary kiln that diameter increases with the increase of output, top temperature place temperature is controlled in 380 ℃ ± 30 ℃ the scope in the outer heating rotary kiln, solid mixture is 10~16 minutes working times in the heating rotary kiln outside, can finish Al in the bauxite 2O 3Reaction process with alkali reaction generation sodium aluminate;
5, the sodium aluminate solid mixture that comes out from rotary kiln running can directly enter by red mud wash liquor and Al (OH) 3Washing lotion is formed, plain carbon stool is made, in whipping appts that atmosphere communicates.Make solution temperature be controlled at 85 ℃~95 ℃, whipping appts rotating speed and be controlled at 90r/min~110r/min, Al 2O 3Content reaches 128g/L~130g/L, Na 3O content reaches the desiliconization that is hydrolyzed in the scope of 120g/L~123g/L, stops to stir behind whipping appts operation 3h~4h;
6, the sodium aluminate solution liquid mixture after the hydrolysis desiliconization is filtered, can obtain Na 2O: Al 2O 3Mol ratio MR=1.52~1.56, the sodium aluminate solution of siliceous modulus A/S>250;
7, sodium aluminate solution is entering the decomposition of crystal seed groove through behind the leaf filter, stirs under the condition of adding crystal seed and can make solid Al (OH) 3And circulating mother liquor;
8, solid Al (OH) 3Behind washing, calcining supervisor, can obtain product level Al (OH) 3And Al 2O 3
9, circulating mother liquor is concentrated through the multiple-effect falling film vaporizer, and the circulating mother liquor after process concentrates returns the continuation of the 1st program and ore carries out mix, stripping next batch product.
The above then is specific embodiments of the invention and the technique means used, can derive according to the exposure of this paper or instruction and to derive many changes and correction, if the equivalence of having done according to conception of the present invention changes, when the effect that it produced does not exceed specification sheets and the graphic connotation of containing yet, all should be considered as within technology category of the present invention.

Claims (6)

1, a kind of novel sodium aluminate dissolving out process is characterized in that its technology comprises the steps:
1), bauxite (diaspore, boehmite, gibbsite) and circulating mother liquor are prepared burden;
2), in the whipping appts that plain carbon stool is made, bauxite and circulating mother liquor, under uncovered, room temperature, stirred 10~20 minutes;
3), mixed ore pulp is dewatered with being pumped in the pre-dehydration device, make ore pulp become water ratio less than 10% solid mixture;
4), solid mixture is sent to outer heating rotary kiln internal heating, solid mixture top temperature place operation after 1 minute in the heating rotary kiln outside, contained Al in the bauxite 2O 3Change into solid sodium aluminate;
Al 2O 3(1 or 3) H 2O+2NaOH+H 2O
Figure A2007101105670002C1
2NaAlO 2+ 2H 2O ↑
5), the solid sodium aluminate mixture that comes out in the rotary kiln directly enters by red mud wash liquor and Al (OH) 3In the whipping appts that washing lotion is formed, desiliconization is hydrolyzed under normal pressure:
2NaAlO 2+H 2O+aq=2NaOH+Al 2O 3+aq
6), the sodium aluminate mixing solutions after hydrolysis, the desiliconization is filtered, make sodium aluminate solution and red mud, send red mud dump behind the laterite washing;
7), sodium aluminate solution is sent in the decomposition of crystal seed groove, add the crystal seed sodium aluminate and decompose, generate Al (OH) 3And circulating mother liquor;
8), obtain solid Al (OH) by filtration 3, after through washing, calcination procedure, can get product level Al (OH) 3And Al 2O 3
9), liquid---the circulating mother liquor that obtains after filtering, deliver in the multi-effect evaporating device and concentrate, circulating mother liquor concentration is increased, circulating mother liquor and bauxite after concentrating are then proceeded mix;
10), the operation capable of circulation of above-mentioned technology, can produce product~Al (OH) continuously 3And Al 2O 3
2, novel sodium aluminate dissolving out process according to claim 1 is characterized in that the above-mentioned the 1st) batching in the step requires to be Na 2O: Al 2O 3Mol ratio MR=1.36~1.52.
3, novel sodium aluminate dissolving out process according to claim 1 is characterized in that the above-mentioned the 4th) in the step, when used bauxite is diaspore, heat outward in the scope that top temperature place temperature in the rotary kiln is controlled at 460 ℃ ± 30 ℃; When used bauxite is a water aluminium soft rock, gibbsite, heats the interior top temperature place of rotary kiln temperature outward and be controlled in 330 ℃~400 ℃ scopes.
4, novel sodium aluminate dissolving out process according to claim 1 is characterized in that the above-mentioned the 6th) in the step, its Na of prepared sodium aluminate solution and red mud 2O: Al 2O 3Mol ratio MR=1.52~1.56, siliceous modulus A/S>250.
5, novel sodium aluminate dissolving out process according to claim 1 is characterized in that above-mentioned (in the batching program) bauxite requires fineness as follows when batching: diaspore is in 120~160 order scopes; Boehmite and gibbsite are in 60~100 order scopes.
6, novel sodium aluminate dissolving out process according to claim 1 is characterized in that the circulating mother liquor of above-mentioned (in the batching program) is meant: by H 2O, NaOH, Na 2CO 3, Na 2SO 4, Al 2O 3And a small amount of SiO 2, Fe 2O 3The liquid mixture of forming.
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104817100A (en) * 2015-04-15 2015-08-05 中南大学 Method for preparing sand-shaped aluminum oxide
CN108745332A (en) * 2018-07-03 2018-11-06 贵州大学 A kind of method of ardealite and high-sulfur bauxite dechlorination catalyst
CN113929123A (en) * 2021-10-13 2022-01-14 靖西天桂铝业有限公司 Production process for high-low temperature dissolution combination of multiple bauxite sources

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1214982C (en) * 2002-11-12 2005-08-17 中国铝业股份有限公司 Dissolving-out method for beauxite type bauxite
CN1792801A (en) * 2006-01-10 2006-06-28 中国铝业股份有限公司 Process for producing aluminium hydroxide

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104817100A (en) * 2015-04-15 2015-08-05 中南大学 Method for preparing sand-shaped aluminum oxide
CN108745332A (en) * 2018-07-03 2018-11-06 贵州大学 A kind of method of ardealite and high-sulfur bauxite dechlorination catalyst
CN113929123A (en) * 2021-10-13 2022-01-14 靖西天桂铝业有限公司 Production process for high-low temperature dissolution combination of multiple bauxite sources

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