CN106745124A - A kind of technique that aluminium hydroxide and concrete admixture are produced from Coaseries kaolin - Google Patents

A kind of technique that aluminium hydroxide and concrete admixture are produced from Coaseries kaolin Download PDF

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CN106745124A
CN106745124A CN201611119387.8A CN201611119387A CN106745124A CN 106745124 A CN106745124 A CN 106745124A CN 201611119387 A CN201611119387 A CN 201611119387A CN 106745124 A CN106745124 A CN 106745124A
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tailings
liquid
coaseries kaolin
aluminium hydroxide
leaching
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CN106745124B (en
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彭铁缆
冷中方
张学华
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Hu'nan Xiandao Electronic Ceramic Technology Industrial Park Development Co Ltd
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Hu'nan Xiandao Electronic Ceramic Technology Industrial Park Development Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F7/00Compounds of aluminium
    • C01F7/02Aluminium oxide; Aluminium hydroxide; Aluminates
    • C01F7/04Preparation of alkali metal aluminates; Aluminium oxide or hydroxide therefrom
    • C01F7/08Preparation of alkali metal aluminates; Aluminium oxide or hydroxide therefrom by treating aluminous minerals with sodium carbonate, e.g. sinter processes
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04Waste materials; Refuse
    • C04B18/14Waste materials; Refuse from metallurgical processes
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/80Compositional purity
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
  • Materials Engineering (AREA)
  • Civil Engineering (AREA)
  • Environmental & Geological Engineering (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Inorganic Chemistry (AREA)
  • Compounds Of Alkaline-Earth Elements, Aluminum Or Rare-Earth Metals (AREA)
  • Compositions Of Oxide Ceramics (AREA)

Abstract

The invention discloses a kind of technique that aluminium hydroxide and concrete admixture are produced from Coaseries kaolin, it is related to the high level application technology as the second resource field of Coaseries kaolin.Its technique is:It is calcined at high temperature after being mixed with Coaseries kaolin miberal powder with Composite sintering agent, the clinker that will be calcined is in high temperature section clinker quenching and leaching:Leaching liquid and tailings 1 are obtained after separation of solid and liquid;Leaching liquid is carried out into desiliconization treatment, then through separation of solid and liquid, separation of solid and liquid obtains mother liquor containing aluminium and tailings 2, will contain the regulation pH value drying of aluminium mother liquor and can be prepared by aluminum hydroxide product;The tailings 2 prepared in tailings 1 and step 3 mixes, and drying grinding can obtain the concrete admixture of high activity.By being once calcined, once leaching, aluminium hydroxide are extracted and excite four steps of activation, aluminium hydroxide and high-activity concrete additive are directly produced from Coaseries kaolin, technical process is simple, and supplies consumption amount is few, and obtained aluminium hydroxide impurity content is few after being processed through desiliconization, quality better.

Description

A kind of technique that aluminium hydroxide and concrete admixture are produced from Coaseries kaolin
Technical field:
The present invention relates to a kind of technique that aluminium hydroxide and concrete admixture are produced from Coaseries kaolin, belong to coal measures Kaolinic high level application technology as the second resource field.
Background technology:
There is abundant coal series kaolin soil resource in China, and Coaseries kaolin belongs to the associated minerals of coal, it is difficult to large-scale exploitation Utilize.Al in Coaseries kaolin2O3Content about 40% or so, therefrom extracts the Al for having economic worth higher2O3, make it It is the effective way for improving Coaseries kaolin comprehensive utilization for a kind of new bauxite resource is used.
At present, there are acid system and the class of alkaline process two using the method for Coaseries kaolin production aluminum oxide.Acid system first extracts aluminium salt, Such as aluminium chloride, ammonia-alum, aluminum sulfate, then aluminum oxide is can obtain after aluminium salt is calcined;Alkaline process is to be extracted with alkaline matter Al2O3, common alkaline process has Bayer process, limestone sintering process and soda lime sintering process.In process above method, acid system and visit Ear method need to consume the chemical raw materials such as a large amount of hydrofluoric acid, sulfuric acid, caustic soda, and production cost is higher, and there are no heavy industrialization should Use case;Though lime stone and soda lime sintering process have the advantages that raw material sources are cheap extensively, the method aluminum oxide per ton is carried The residue of aluminum-extracted that 2~2.5 tons of alkalinities will be produced high is taken, the usual residue active component is few, alkalinity is high, it is difficult to directly be subject to Utilize.Substantial amounts of residue of aluminum-extracted piles up not only land occupation, secondary pollution is produced to environment, and reduces kaolin and propose aluminium life The economic benefit of product.
Chinese patent CN103121700A discloses one kind and prepares ultra-fine alumina co-producing white carbon black using Coaseries kaolin Method, by coal series kaolin rock is broken, roasting, alkali leaching, filtering, obtain sodium silicate solution and alkali phase analysis, sodium silicate solution carries out carbonic acid Change treatment obtains orthosilicic acid precipitated filter cakes and desiliconization liquid, orthosilicic acid precipitated filter cakes is aged, is calcined, and obtains white carbon;Alkali Phase analysis use soda lime sintering process, and the clinker of sintering processes is carried out, from efflorescence, water quenching, filtering, to obtain NaAlO2Solution, NaAlO2Solution obtains ultra-fine alumina after carrying out carbonating treatment, roasting.
Chinese patent CN1334240A discloses a kind of technique that super-purity aluminum oxide is produced using Raolinite (soil), is by height Rock (soil) clinker in ridge produces aluminium salt with acid reaction, and aluminium salt adds alkali to form aluminate, efficiently separated the impurity such as Fe, Ti, then Acid adding forms the hyrate of aluminium, disposable to reject basic ion in product after the hyrate of aluminium is through drying, washing.
Chinese patent CN13435079A discloses the technique that a kind of aluminosilicate minerals low-temperature decomposition produces aluminum oxide, By aluminosilicate minerals it is levigate after, mixed in proportion with strong base solution, hydro-thermal reaction is then carried out in high-pressure bottle, Separation of solid and liquid must carry potassium mother liquor and carry aluminium clinker;The leaching filtering of aluminium clinker acid solution will be proposed, then pH value of the regulation containing aluminum solutions To 8-10, separation of solid and liquid obtains filtrate and filter residue;Filter residue calcining is obtained alumina product.
The major defect that above technology exists jointly has:Process route is complex, supplies consumption amount is larger, there is part The problem that tailings cannot be processed effectively.
The content of the invention:
Regarding to the issue above, the technical problem to be solved in the present invention is to provide a kind of by once roasting, once leaching, hydrogen Alumina extraction and excite activation four steps aluminium hydroxide and high-activity concrete additive are directly produced from Coaseries kaolin Technology, so as to the high-value-use for realizing coal series kaolin soil resource and whole waste residue zero-emission.
It is of the invention a kind of aluminium hydroxide to be produced from Coaseries kaolin and the processing step of concrete admixture is:Step One:Roasting:It is calcined under 1300-1400 DEG C of high temperature after being mixed by a certain percentage with Composite sintering agent and Coaseries kaolin miberal powder, Roasting time obtains high temperature chamotte for 2-4h, and described roasting apparatus can be in Muffle furnace, rotary kiln, tunnel cave, electric furnace Any one;
Step 2:Clinker quenching and leaching:The clinker that will be calcined in step one sprays in high temperature section is taken out to high temperature chamotte Normal temperature decontamination water is drenched, clinker temperature is controlled during taking-up more than 600 DEG C, wherein normal temperature decontamination water and clinker quality ratio is 4- 6:1, spray time is 0.5-1h so that hydration activity β-C higher2S stable crystal forms get off;Letter is carried out to mixture after spray Single grinding distribution, milling apparatus are general milling machine, and setting speed is 20-40r/min, are no more than per grind materials milling time 30min, is leached after grinding, and leaching temperature is controlled at 70-100 DEG C, and the time is 3-6h, and the material to having leached carries out solid-liquid Separate, leaching liquid and tailings 1 are obtained after separation of solid and liquid;
Step 3:Aluminium hydroxide is extracted:The leaching liquid that will be obtained in step 2 carries out desiliconization treatment, the tool of leaching liquid desiliconization Body process is:To adding calcium oxide to be stirred in the leaching liquid of solid-liquid separation in step 2, addition is in leaching liquid SiO2The 0.8-1 of quality, desilication reaction temperature is 80-120 DEG C, and mixing time is 3-5h;Mixed liquor is again through solid-liquid point after desiliconization From separation of solid and liquid obtains mother liquor containing aluminium and tailings 2, and Al (OH) will be obtained after containing aluminium mother liquor regulation pH value3Precipitation, by Al (OH)3It is heavy The drying at 200 DEG C of forming sediment can be prepared by aluminum hydroxide product;
Step 4:Excite activation:The tailings 2 prepared in the tailings 1 and step 3 that will be prepared in step 2 mixes, and drying is extremely Moisture is less than 1wt%, is ground after being subsequently adding exciting agent and stabilizer, and fineness of grind is 325 mesh sieves, and screen over-size is low In 12%, then stack and promote within 2-3 days it fully to react, you can obtain the concrete admixture of high activity.
Preferably, Composite sintering agent is by CaCO in described step one3、Na2CO3Constituted with auxiliary agent, and it is described CaCO3、Na2CO3It it is 40-80 μm, preferably 40-60 μm with auxiliary agent average grain diameter;Wherein CaCO3Addition it is high according to coal measures SiO in the soil ore of ridge2Content determination, CaCO3:SiO2Mol ratio is 1.5-2:1;Na2CO3Addition according in kaolin Fe and Al content determination, Na:(Fe+Al) mol ratio is 1-1.2:1, the auxiliary agent is sulfur-containing compound, can be Na2S、FeS、 Na2SO4、K2SO4In any one or appoint several mixtures, promoter addition determines according to sulfur content, it is ensured that sulfur-bearing in auxiliary agent It is the 0.5-1wt% of kaolin quality to measure.
Preferably, Coaseries kaolin miberal powder average grain diameter is 50-100 μm, preferably 50-70 μ in described step one m。
Preferably, in described step two, clinker takes out that temperature is too high to be unfavorable for manual work, and causes energy to damage Lose;Take out the C in the too low then clinker of temperature2S can occur the γ-C that crystal transfer generates low activity2S, is unfavorable for the mixed of next step Solidifying soil admixture is produced, and solid-liquid separating equipment and mode are not particularly limited, and need to only reach the effect that solid and liquid are separate .
Preferably, the detailed process of the regulation of mother liquor containing aluminium pH value is in described step three:Added toward mother liquor containing aluminium Dilute acid for adjusting pH value, described diluted acid is HCl, H2SO4、HNO3、H2CO3、H2C2O4、CH3Any one in COOH, pH value control In 9-10.
Preferably, the stabilizer in described step four is silicon ash, addition is in tailings 1 and the total mixture of tailings 2 (the K of gross mass containing alkali2O+Na2O) 1-1.5 times.
Preferably, the activator in described step four is waterglass, addition is tailings 1 and the total mixture of tailings 2 The 1-2wt% of gross mass.
Beneficial effects of the present invention:By being once calcined, once leaching, aluminium hydroxide are extracted and excite four steps of activation Suddenly, aluminium hydroxide and high-activity concrete additive are directly produced from Coaseries kaolin, technical process is simple, supplies consumption amount Few, obtained aluminium hydroxide impurity content is few after being processed through desiliconization, quality better.Whole tailings comprehensive utilization that technical process is produced Concrete admixture directly is prepared, prevents low temperature phase change from foring high activity β-C high temperature chamotte quenching2S crystal formations, add stabilization Agent solves product because the alkali of alkalinity generation high gathers materials effect problem, adds activator further to excite its hydration activity, The characteristics of obtained concrete admixture has high activity, aquation intensity entirely reaches No. 425 cement indexs of Portland.
Brief description of the drawings:
For ease of explanation, the present invention is described in detail by following specific implementations and accompanying drawing.
Fig. 1 is the constituent structural representation of the Coaseries kaolin miberal powder of selection in Example 1 and Example 2 of the present invention Figure;
Fig. 2 is 28 days aquation active structure analysis charts of the material of preparation in the embodiment of the present invention 1;
Fig. 3 is the indices data analysis figure of the material of preparation in the embodiment of the present invention 2.
Specific embodiment:
This specific embodiment is further described below with reference to embodiment, but the invention is not restricted to this.
Raw material and reagent:Coaseries kaolin miberal powder derives from the quasi- Ge Erheidai ditches in the Inner Mongol, through ball mill grinding, is milled into putting down Equal granularity is 60 μm.In described raw material the main component and content of Coaseries kaolin miberal powder as shown in Figure 1,
Composite sintering agent is prepared as follows:By CaCO3、Na2CO3In mass ratio 11:3 are well mixed, and average grain diameter is 50 μm, Auxiliary agent is added as the case may be.
Unless otherwise indicated, agents useful for same is commercially available chemically pure reagent.
Embodiment 1:
2000g Coaseries kaolin miberal powders are taken, CaCO is added3、Na2CO3Mixture 1995g, then add the Na of 45g2S, uses Dry ball milling mixes, and Ball-milling Time is 30min;Mixed material is placed in corundum crucible, in roasting at 1350 DEG C in electric furnace Burn 2h;Electric furnace is cooled to 700 DEG C, takes out high temperature chamotte, at once spray normal temperature decontamination water, and spray time is 0.5h, decontamination Water addition is 15000g;Then the solidliquid mixture of foregoing clinker and decontamination water is transferred to ball mill, setting rotating speed is 30r/min, starts ball mill, grinds 30min;Take out material and be transferred to thermostat water bath, it is 70 DEG C to set bath temperature, leaching 3h;Mixture after leaching is settled using centrifuge, supernatant is transferred to reactor, precipitation is collected to Plastic Drum.
2g calcium oxide powders are added in a kettle., temperature control and agitator is opened, and are taken off in 120 DEG C of 3 hours of stirring Silicon treatment, is then centrifuged for, and the supernatant for obtaining returns to reactor, and precipitation is transferred in foregoing plastics bucket;It is female to the supernatant after desiliconization Liquid adds the H of 1M2SO4, regulation pH value of solution is 9, obtains white flock precipitate;Collect and dry 3h at precipitating 200 DEG C, obtain white Powder, as Al (OH) 3, impurity content is less than 0.2wt% after testing.
Precipitation slag in Plastic Drum is dried, drying moisture is less than 1wt%, and addition 20g silicon ashes, 40g waterglass turn Enter ball mill, be milled to 325 mesh sieve screen over-size≤12%, deposit 2 days, take out material and measure its 28 days hydration activity, method of testing Carried out with reference to GB/T51003-2014, as a result shown in reference picture 2, as shown in Figure 2, prepared material reaches high-activity concrete The requirement of admixture.
Embodiment 2:
500kg Coaseries kaolin miberal powders are taken, CaCO is added3、Na2CO3Mixture amounts to 460kg, K2SO4 powder 15kg, In revolution roasting in kilns 4h after being mixed in mixer, temperature is 1320 DEG C.
High temperature chamotte is taken out, clinker temperature is 650 DEG C, decontamination water 1h is sprayed to clinker, water is 5t, after ball milling dispersion Leaching, drum's speed of rotation is 25r/min, and leaching time is 4h, and leaching temperature is 85 DEG C.
Leaching liquid is separated through concentrator, and supernatant is transferred to reactive tank, adds 1kg calcium oxide, and 110 DEG C are stirred 4h, then through dense Close to obtain mother liquor containing aluminium, the wet slag that dense process is produced twice is dried to moisture less than 1wt%, obtains dry slag 502kg.
H is added toward above-mentioned mother liquor containing aluminium2CO3, reacts pH most 10 to terminal in reactive tank, and plate-frame filtering gained is white Color is precipitated, and 200 DEG C dry 4h, obtain solid as Al (OH)3, impurity content is less than 0.5wt% after testing.
Silicon ash 6kg, waterglass 9kg, mistake 325 mesh sieves, screen over-size levigate using ball mill are added toward the dry slag of foregoing gained Less than 10%, 48h is then stored up, the material for being prepared, the method for testing provided using GB/T51003-2014 tests institute Material is obtained, shown in its index reference picture 3, described material is fully achieved highly active mineral admixture performance requirement.
General principle of the invention and principal character and advantages of the present invention has been shown and described above.The technology of the industry Personnel it should be appreciated that the present invention is not limited to the above embodiments, simply explanation described in above-described embodiment and specification this The principle of invention, without departing from the spirit and scope of the present invention, various changes and modifications of the present invention are possible, these changes Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appending claims and its Equivalent thereof.Unless otherwise specified, all numerical value in file of the present invention are all of about value, with people in the art The generally acknowledged error range of member.For example, error range can within ± 15%, preferably within ± 10% or more preferably ± Within 5%.

Claims (6)

1. a kind of technique that aluminium hydroxide and concrete admixture are produced from Coaseries kaolin, it is characterised in that:Described work Skill step is:Step one:Roasting:In 1300-1400 after being mixed by a certain percentage with Composite sintering agent and Coaseries kaolin miberal powder It is calcined under DEG C high temperature, roasting time obtains high temperature chamotte for 2-4h, and described roasting apparatus can be Muffle furnace, rotary kiln, tunnel Any one in road kiln, electric furnace;
Step 2:Clinker quenching and leaching:The clinker that will be calcined in step one spray in high temperature section is taken out to high temperature chamotte is normal Warm decontamination water, controls clinker temperature more than 600 DEG C during taking-up, wherein normal temperature decontamination water and clinker quality ratio is 4-6:1, Spray time is 0.5-1h so that hydration activity β-C higher2S stable crystal forms get off;Mixture is simply ground after spray Mill dispersion, milling apparatus are general milling machine, and setting speed is 20-40r/min, and 30min is no more than per grind materials milling time, Leached after grinding, leaching temperature is controlled at 70-100 DEG C, and the time is 3-6h, and the material to having leached carries out separation of solid and liquid, Leaching liquid and tailings 1 are obtained after separation of solid and liquid;
Step 3:Aluminium hydroxide is extracted:The leaching liquid that will be obtained in step 2 carries out desiliconization treatment, the specific mistake of leaching liquid desiliconization Cheng Wei:To adding calcium oxide to be stirred in the leaching liquid of solid-liquid separation in step 2, addition is SiO in leaching liquid2Matter The 0.8-1 of amount, desilication reaction temperature is 80-120 DEG C, and mixing time is 3-5h;Mixed liquor is again through separation of solid and liquid, solid-liquid after desiliconization Isolated mother liquor containing aluminium and tailings 2, Al (OH) will be obtained after containing aluminium mother liquor regulation pH value3Precipitation, by Al (OH)3It is deposited in 200 Drying can be prepared by aluminum hydroxide product at DEG C;
Step 4:Excite activation:The tailings 2 prepared in the tailings 1 and step 3 that will be prepared in step 2 mixes, drying to moisture Content is less than 1wt%, is ground after being subsequently adding exciting agent and stabilizer, and fineness of grind is 325 mesh sieves, and screen over-size is less than 12%, then stack and promote within 2-3 days it fully to react, you can obtain the concrete admixture of high activity.
2. according to a kind of technique that aluminium hydroxide and concrete admixture are produced from Coaseries kaolin described in claim 1, It is characterized in that:Composite sintering agent is by CaCO in described step one3、Na2CO3With auxiliary agent composition, and described CaCO3、 Na2CO3It it is 40-80 μm, preferably 40-60 μm with auxiliary agent average grain diameter;Wherein CaCO3Addition according to Coaseries kaolin ore deposit SiO in stone2Content determination, CaCO3:SiO2Mol ratio is 1.5-2:1;Na2CO3Fe and Al of the addition in kaolin Content determination, Na:(Fe+Al) mol ratio is 1-1.2:1, the auxiliary agent is sulfur-containing compound, can be Na2S、FeS、Na2SO4、 K2SO4In any one or appoint several mixtures, promoter addition determines according to sulfur content, it is ensured that sulfur content is height in auxiliary agent The 0.5-1wt% of ridge soil property amount.
3. according to a kind of technique that aluminium hydroxide and concrete admixture are produced from Coaseries kaolin described in claim 1, It is characterized in that:Coaseries kaolin miberal powder average grain diameter is 50-100 μm, preferably 50-70 μm in described step one.
4. according to a kind of technique that aluminium hydroxide and concrete admixture are produced from Coaseries kaolin described in claim 1, It is characterized in that:The detailed process of the regulation of mother liquor containing aluminium pH value is in described step three:Diluted acid is added to adjust toward mother liquor containing aluminium Section pH value, described diluted acid is HCl, H2SO4、HNO3、H2CO3、H2C2O4、CH3Any one in COOH, pH value is controlled in 9-10.
5. according to a kind of technique that aluminium hydroxide and concrete admixture are produced from Coaseries kaolin described in claim 1, It is characterized in that:Stabilizer in described step four is silicon ash, and addition is containing alkali in tailings 1 and the total mixture of tailings 2 Gross mass (K2O+Na2O) 1-1.5 times.
6. according to a kind of technique that aluminium hydroxide and concrete admixture are produced from Coaseries kaolin described in claim 1, It is characterized in that:Activator in described step four is waterglass, and addition is tailings 1 and the total mixture gross mass of tailings 2 1-2wt%.
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CN115582082A (en) * 2022-10-18 2023-01-10 长春生物制品研究所有限责任公司 System and process for producing aluminum hydroxide adjuvant based on online detection and control system
CN115582082B (en) * 2022-10-18 2023-10-27 长春生物制品研究所有限责任公司 System and process for producing aluminum hydroxide adjuvant based on-line detection and control system
CN117550617A (en) * 2023-12-29 2024-02-13 安徽金岩高岭土新材料股份有限公司 Technology for preparing mullite by taking coal-series kaolinite as raw material

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