CN101069526A - Method for producing large diameter collagen sausage casing with reinforced skeleton structure - Google Patents
Method for producing large diameter collagen sausage casing with reinforced skeleton structure Download PDFInfo
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- CN101069526A CN101069526A CN 200710049274 CN200710049274A CN101069526A CN 101069526 A CN101069526 A CN 101069526A CN 200710049274 CN200710049274 CN 200710049274 CN 200710049274 A CN200710049274 A CN 200710049274A CN 101069526 A CN101069526 A CN 101069526A
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Abstract
The present invention discloses a large-bore collagen protein casing with reinforced skeleton structure and its production method. It is characterized by that said production method includes the following steps: preparation of skeleton fibre and collage protein fibre, preparation of collagen group and casing formation and treatment. The diameter of the described large-bore collagen protein casing is 50-160mm. it can be used for producing various sausage products.
Description
Technical field
The present invention relates to the preparation method of a kind of processing method of meat, particularly sausage casing foil.
Technical background
In the sausage manufacturing industry, along with improving constantly of expanding economy and living standards of the people, Collagent casing for sausages is widely used and develops.The technology of relevant Collagent casing for sausages manufacturing mainly contains: can be divided into the collagen long fibre is agent structure, is agent structure with the dry production technology of physical method typing with the collagen short fiber, chemically Ding Xing wet production technology.As Chinese patent 96122253.0,97112636.4, United States Patent (USP) 3.425.846 (1969), 3.634.561 (1972), European patent 0143512A or the like all has relevant narration.
In these casing production technologies were used, mainly to produce middle-size and small-size bore, diameter was main less than 50 millimeters; And in the production larger caliber, diameter is during greater than 50 millimeters casing, and often the performance of product is difficult to reach sausage and makes requirement, and its performance casing does not have enough intensity and stretching force to satisfy the making of sausage.Mainly be because of the wet production technology because the collagenous fibres of formation casing main body are shorter, it is limited that casing can bear weight and the compressive resistance of loading meat stuffing.So the wet production technology only can be produced based on small-bore casing, the casing that is generally less than ￠ 36mm diameter is main.Though the casing that the dry production technology is produced is made up of long collagenous fibres, the casing of production larger caliber such as ￠ 40～￠ 50mm also can form better dry strength, but in making the sausage process in the shortening stage, Yi Yin is heated and causes strong contraction, cause fresh sausage meat to burst casing, so higher breakage rate is arranged, make product on carnivorous market seldom to use.Therefore, the diameter of the collagen casing maximum of now domestic dry production also is only limited in the ￠ 50mm, this obtains authentication in " the domestic trade industry standard SB/T10373-2004 of the People's Republic of China (PRC) " of Department of Commerce's promulgation, this shows ￠ 50～￠ 160mm, the production of collagen casing still belongs to blank kind at present in China.Along with the raising of people's living standard, demand increases, and heavy caliber sausage and casing Products Development, popularization and development are the reforms again to whole meat industry, replace original string casing and plastic casing fully and are inevitable.Edible and the degraded fully voluntarily of Collagent casing for sausages, no environmental protection is polluted, and is harmless, and the quality and the automated production that more can promote the bowel lavage series products provide the effect of saving cost increasing benefit.
Summary of the invention
The purpose of this invention is to provide a kind of production method that the large diameter collagen sausage casing of reinforced skeleton structure is arranged, make full use of through specially treated and do not shrink the collagenous fibres of modification as heavy caliber casing main body framework, strengthen the whole intensity of major diameter specification casing such as ￠ 50～￠ 160mm, make casing in sausage is made, have good do, wet strength and pop strength, can not produce owing to breaking that the collagenous fibres excess shrinkage causes.
The present invention includes following steps:
One, the preparation of fibrous skeleton and collagen fabric;
Two, the preparation of collagen group;
Three, the moulding of casing and processing.
Wherein
Described fibrous skeleton need pass through particular processing, i.e. the collagenous fibres of specially treated are the hide from animal equally, and hide after removal fat deposit etc. is handled, cuts open layer through depilation, and the intermediate layer of choosing hide is as raw material; Removal is fully washed in the hide intermediate layer handle the alkalescence of bringing, soak through acid solution again and remove NCP composition such as water soluble protein etc. because of depilation; Carry out air-dry to hide, air-dry back makes the collagenous fibres sex change of hide with high-temperature hot-air, collagen fabric in the hide has not had the activity of raw hide collagen fabric at this moment, the temperature shrinkage character that there is not former hide in hide yet and is had, after forming casing, meet heat again and also can not produce shrinkage phenomenon; But, collagenous fibres distribute still identical in hide, such hide is broken and grind the collagenous fibres that can obtain certain-length specification 1.3～2.5cm * 1.3～2.5cm, and these fibers can have better adhesive force with the collagenous fibres of raw hide, are good casing skeletons.
Produce the collagen fabric of diameter ￠ 50～￠ 160mm heavy caliber casing, be to choose fresh animal hide through depilation, through washing, in and conventional treatment such as lixiviating, rub into 1.3～2.5cm * 1.3～2.5cm size with meat grinder then, use the hammer bruisher, the fiber collagen is disperseed, make collagen fabric.
The preparation of fibrous skeleton and collagen fabric can be carried out respectively or simultaneously.
Fibrous skeleton and collagen fabric are put into mixing machine together, mixed and add entry, glycerine in and material, the collagen group of making flexible plastic type; In the preparation process of collagen group, temperature of charge all can not be above 20 ℃; The composition by weight of collagen group's raw material is: 800～2000 parts of collagen fabrics, 20～60 parts of fibrous skeletons, 20～35 parts of glycerine, 2000～2600 parts in water.
With the hydraulic pressure extruder ring-type moulded head that enters with reverse dual rotary is pushed in collagen group, through being woven into tubulose at many levels.This ring-type moulded head principal character with reverse dual rotary shows as: can will push the collagen group that enters, adopt dual rotary to be woven into tubulose at many levels, its composition comprises four chamber structures, be respectively: (1) machine driving storehouse: drive two bispin pivoted housing backwards rotation respectively by two motors, have dialling of broach shape on the rotary sleeve, after collagen group enters moulded head, dialling of these broach can make fibrous skeleton and the further homogeneous of collagenous fibres in the collagen group, and make it move arrangement by opposite direction, for following braiding is prepared; (2) fibrage storehouse: by the fiber arranged braiding storehouse that enters of both direction, the braiding storehouse is to be made of six layers of concentric ring-like circle, the both direction arrangement collagen fibers is passed through each shellring type circle respectively, form six layers of braiding and the compound casing blank that becomes, make the collagen group that has been squeezed into bar shaped continuous weaving to reach the six stacked skeleton structures that add, make it to reach higher compressive resistance and the heat resisting temperature of Geng Gao; (3) casing moulding storehouse: form the casing eye that ring-like slit forms compact structure through the band tapering by central shaft and ring-like flange again through six layers of braiding and compound casing blank, the tapering of this central shaft is to make collagen group in ring-like outlet section slit minimum, the casing bore even that makes the continuous weaving moulding to; (4) cold water cooling storehouse: design has the cooling jacket of circulation in whole ring-type moulded head structure, for making in the collagen group forming process, keeps collagen to roll into a ball original temperature by the circulation of the cold water in the body, and the temperature of cold water is 2～4 ℃.The ring-type moulded head can be provided with by the casing bore of production requirement, but blowing air in the middle of the ring-type moulded head makes the inflation of tubulose casing.The casing of inflation carries out drying with the traction of mechanically operated pony roll wheel on drying box or the segmentation heated-air drying obtains finished product.
The casing that the present invention produced has good filling, heatproof and compressive resistance in sausage manufacturing process, can not occur during boiling causing the casing breadage phenomenon because of excessive contraction.Be applicable to and make bowel lavage series products, the especially production of diameter ￠ 50～￠ 160mm heavy caliber casing.
The specific embodiment
A kind of have the production method of the large diameter collagen sausage casing of reinforced skeleton structure to be:
Step 1, the preparation of fibrous skeleton and collagen fabric
(1) preparation of fibrous skeleton
Get the animal hide, comprise the hide of animals such as pig, ox, sheep, dog, rabbit, handle 1000 kilograms of the intermediate layer claddings of splitting layer gained through depilation, put into process hides type rotary drum, add life soft water, severe edema due to hypofunction of the spleen ratio is 1: 4.Rotate rotary drum after 30 minutes, venting washings, 5 times repeatedly.The vulcanized sodium that the flush away cladding is brought in epilation process, NaOH, lime and other are as impurity such as wood chip, sands.
Add acetum in the intermediate layer cladding after washing and soaked 5 hours, the ratio of skin and acid solution 1: 3.5, promptly the 1Kg skin adds the acid solution of 3.5Kg1.5%.Li Qusuanshui washes secondary with clear water, and each 20 minutes, severe edema due to hypofunction of the spleen ratio was 1: 4.Drain hide surface moisture content, dry or with dried hide water content to 25%～30% that makes of 30 ℃～40 ℃ warm wind.
With the hide of air-dry or airing, in the hot air chamber, to carry out tonality and handle, tonality is handled and is divided into two stages, at first hide is carried out hot blast heating 3 hours under 45 ℃～50 ℃ conditions, and then is warming up to 70 ℃～90 ℃ with hot blast and heated 2 hours.After heating finished, hide was reduced to normal temperature naturally, became to be the hide of tonality, and did moisture protection and storage.
The hide of tonality is crushed to required fiber length with chopper formula disintegrating machine, to make stand-by fibrous skeleton.Casing production for larger caliber (diameter ￠ 80～￠ 160mm), require to use reinforcement longer with fibre length, when fragmentation, particle size after cracking is that 20 * 20 millimeters sizes are as fibrous skeleton, and for the more small-bore casing production of diameter ￠ 50～￠ 80mm, can require reinforcement short with fibre length, particle size after cracking is that 15mm * 15mm size is as fibrous skeleton.Broken fiber grain is immersed in the water, and the water yield was soaked into 2 hours to soak fiber grain degree of being, then with grinder with fiber dispersion in the fiber grain, centrifugal dehydration becomes fibrous skeleton, and is stand-by.
(2) preparation of collagen fabric
Choose the fresh animal hide 1000kg through depilation, wash 4 times, severe edema due to hypofunction of the spleen ratio is 1: 4, regulates hide pH value to 3.0～3.2 with glacial acetic acid solution then.With the console mode meat grinder hide is twisted into the skin grain of 20mm * 20mm size then, the temperature in the whole process of production material skin grain does not allow above 20 ℃.With skin grain hammer bruisher, the collagen fabric in the skin grain is disperseed, become collagen fabric, stand-by.
The preparation of fibrous skeleton and collagen fabric can be carried out respectively or simultaneously.
Step 2, the preparation of collagen group
Take by weighing 30 kilograms of 1000 kilograms of step 1 gained collagen fabrics and fibrous skeletons, and 25 kilograms of glycerine, put into mixing machine and mix, and add 2400 kilograms of entry.By mixed process, purpose is that each material is evenly distributed, the evenly mixed collagen group of making of fibrous skeleton and collagen fabric.The temperature of collagen group should be controlled at 10 ℃～20 ℃, and final collagen is rolled into a ball moisture content control 85%～88%.
Step 3, the moulding of casing and processing
With the hydraulic pressure extruder ring-type moulded head that enters with reverse dual rotary is pushed in collagen group, through being woven into tubulose at many levels.This ring-type moulded head principal character with reverse dual rotary shows as: can will be squeezed into the collagen group of bar shaped, adopt dual rotary to be woven into tubulose at many levels, its composition comprises four chamber structures, is respectively: (1) machine driving storehouse: drive two bispin pivoted housing backwards rotation respectively by two motors; Have dialling of broach shape on the rotary sleeve, after collagen group entered moulded head, dialling of these broach can make fibrous skeleton and the further homogeneous of collagenous fibres in the collagen group, and makes it move arrangement by opposite direction, for following braiding is prepared; (2) fibrage storehouse: by the fiber arranged braiding storehouse that enters of both direction, the braiding storehouse is to be made of six layers of concentric ring-like circle, the both direction arrangement collagen fibers is passed through each shellring type circle respectively, form six layers of braiding and the compound casing blank that becomes, can make the collagen group that has been squeezed into bar shaped continuous weaving reach the six stacked skeleton structures that add, make it to reach higher compressive resistance and the heat resisting temperature of Geng Gao; (3) casing moulding storehouse: form the casing eye that ring-like slit forms compact structure through the band tapering by central shaft and ring-like flange again through six layers of braiding and compound casing blank, the tapering of this central shaft is to make collagen group in ring-like outlet section slit minimum, the casing bore even that makes the continuous weaving moulding to; (4) cold water cooling storehouse: design has the cooling jacket of circulation in whole ring-type moulded head structure, for making in the collagen group forming process, keeps collagen to roll into a ball original temperature by the circulation of the cold water in the body, and the temperature of cold water is 2～4 ℃.The ring-type moulded head can be provided with by the casing bore of production requirement, but blowing air in the middle of the ring-type moulded head makes the inflation of tubulose casing.The casing of inflation carries out drying with the traction of mechanically operated pony roll wheel on drying box or the segmentation heated-air drying obtains finished product.The dry-heat air that dry use is 65 ℃～70 ℃ dries up casing.Dried casing water content is 18%～20%.Can segmentation or coiling pack.The casing of gained has good tensile strength and good flexibility, is transparent glossiness seamless tubular shaped, finished product.
The casing warp that the present invention produced is owing to adopted through specially treated, the collagenous fibres that no longer shrink modification are as heavy caliber casing main body framework, so in sausage manufacturing process good filling intensity and compressive resistance are arranged, can not occur during boiling bursting phenomenon because of excessive contraction causes.Because the collagen fabric in the specially treated hide has not had the activity of raw hide collagen fabric, there is not the characteristic of all shrinkage temperatures of raw hide in hide yet, behind the formation casing, meets heat again and can not produce too big shrinkage phenomenon yet.Product in the past all is that excessive contraction causes and bursts during because of the casing boiling.Therefore, adopt the collagenous fibres that do not shrink modification through specially treated as heavy caliber casing main body framework, it is fully feasible producing the heavy caliber casing.
Claims (7)
1, a kind of production method that the large diameter collagen sausage casing of reinforced skeleton structure is arranged is characterized in that this method may further comprise the steps:
(1) preparation of fibrous skeleton and collagen fabric;
(2) preparation of collagen group;
(3) moulding of casing and processing.
2, the production method that the large diameter collagen sausage casing of reinforced skeleton structure is arranged according to claim 1 is characterized in that:
Described large diameter collagen sausage casing is meant that diameter is the casing of ￠ 50～￠ 160mm.
3, the production method that the large diameter collagen sausage casing of reinforced skeleton structure is arranged according to claim 1 and 2 is characterized in that:
The preparation of fibrous skeleton may further comprise the steps:
(1) gets the intermediate layer of animal hide as raw material;
(2) the air-dry back of hide is carried out collagenous fibres sex change processing, 70～90 ℃ of temperature, 1.5～3 hours time with high-temperature hot-air to hide;
(3), make the bulk of 1.3～2.5cm * 1.3～2.5cm with the hide after the collagenous fibres sex change.
4, the production method that the large diameter collagen sausage casing of reinforced skeleton structure is arranged according to claim 1 and 2 is characterized in that:
The preparation of collagen fabric may further comprise the steps:
(1) chooses fresh animal hide through depilation;
(2) hide is made cleaning treatment after, make the bulk of 1.3～2.5cm * 1.3～2.5cm.
5, the production method that the large diameter collagen sausage casing of reinforced skeleton structure is arranged according to claim 1 and 2 is characterized in that:
The preparation of collagen group may further comprise the steps:
(1) ratio is got raw material by weight: 800～2000 parts of collagen fabrics, 20～60 parts of fibrous skeletons, 20～35 parts of glycerine, 2000～2600 parts in water;
(2) getting raw material is put into mixing machine together, stir, each material is evenly distributed.
6, the production method that the large diameter collagen sausage casing of reinforced skeleton structure is arranged according to claim 1 and 2 is characterized in that:
The moulding and the processing of casing may further comprise the steps:
(1) uses the hydraulic pressure extruder, the continuously extruded ring-type casing moulded head that enters with reverse dual rotary of collagen group;
(2) the ring-type casing moulded head collagen group that will enter continuously is through being woven into tubulose at many levels;
(3) use 65 ℃～70 ℃ dry-heat air that casing is dried up, dried casing water content is 18%～20%.
7, according to claim 1 or the 2 or 5 described production methods that the large diameter collagen sausage casing of reinforced skeleton structure is arranged, it is characterized in that:
Described ring-type casing moulded head with reverse dual rotary comprises four chamber structures, is respectively:
(1) machine driving storehouse: drive two bispin pivoted housing backwards rotation respectively by two motors, have dialling of broach shape on the rotary sleeve, after collagen group enters moulded head, dialling of these broach can make fibrous skeleton and the further homogeneous of collagenous fibres in the collagen group, and make it move arrangement by opposite direction, for following braiding is prepared;
(2) fibrage storehouse: by the fiber arranged braiding storehouse that enters of both direction, the braiding storehouse is to be made of six layers of concentric ring-like circle, the both direction arrangement collagen fibers is passed through each shellring type circle respectively, form six layers of braiding and the compound casing blank that becomes, make the collagen group that has been squeezed into bar shaped continuous weaving to reach the six stacked skeleton structures that add, make it to reach higher compressive resistance and the heat resisting temperature of Geng Gao;
(3) casing moulding storehouse: form the casing eye that ring-like slit forms compact structure through the band tapering by central shaft and ring-like flange again through six layers of braiding and compound casing blank, the tapering of this central shaft is to make collagen group in ring-like outlet section slit minimum, the casing bore even that makes the continuous weaving moulding to;
(4) cold water cooling storehouse: design has the cooling jacket of circulation in whole ring-type moulded head structure, for making in the collagen group forming process, keeps collagen to roll into a ball original temperature by the circulation of the cold water in the body, and the temperature of cold water is 2～4 ℃.
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| CN 200710049274 CN101069526A (en) | 2007-06-06 | 2007-06-06 | Method for producing large diameter collagen sausage casing with reinforced skeleton structure |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102476753A (en) * | 2010-11-24 | 2012-05-30 | 梧州神冠蛋白肠衣有限公司 | Casing conveying device |
| CN104413134A (en) * | 2013-09-04 | 2015-03-18 | 史宏志 | Process for preparing dried casing with ultra large aperture |
| CN104413133A (en) * | 2013-09-04 | 2015-03-18 | 史宏志 | Mould for preparing dried casings with ultra-large diameters |
| CN104938594A (en) * | 2015-06-04 | 2015-09-30 | 黄华照 | Collagen casing having a variety of application characteristics |
| CN105394149A (en) * | 2015-10-30 | 2016-03-16 | 江苏久辉畜产品有限公司 | Method for preparing edible soyabean protein casing |
| CN113529410A (en) * | 2021-06-09 | 2021-10-22 | 山东海奥斯生物科技有限公司 | Production process and sealing method of collagen packaging film |
-
2007
- 2007-06-06 CN CN 200710049274 patent/CN101069526A/en active Pending
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102476753A (en) * | 2010-11-24 | 2012-05-30 | 梧州神冠蛋白肠衣有限公司 | Casing conveying device |
| CN102476753B (en) * | 2010-11-24 | 2015-02-25 | 梧州神冠蛋白肠衣有限公司 | Casing conveying device |
| CN104413134A (en) * | 2013-09-04 | 2015-03-18 | 史宏志 | Process for preparing dried casing with ultra large aperture |
| CN104413133A (en) * | 2013-09-04 | 2015-03-18 | 史宏志 | Mould for preparing dried casings with ultra-large diameters |
| CN104413133B (en) * | 2013-09-04 | 2016-08-17 | 史宏志 | A kind of mould for making super large caliber dried casings |
| CN104938594A (en) * | 2015-06-04 | 2015-09-30 | 黄华照 | Collagen casing having a variety of application characteristics |
| CN105394149A (en) * | 2015-10-30 | 2016-03-16 | 江苏久辉畜产品有限公司 | Method for preparing edible soyabean protein casing |
| CN113529410A (en) * | 2021-06-09 | 2021-10-22 | 山东海奥斯生物科技有限公司 | Production process and sealing method of collagen packaging film |
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Open date: 20071114 |