Diesel engine linear electric motor speed regulating actuator
(1) technical field
What the present invention relates to is a kind of control device of diesel engine, and the control that is specifically related to a kind of linear electric motors adjusting mechanical displacement is technology.
(2) background technology
At present the diesel engine Position Control formula electronic speed regulation actuator that uses in China mainly adopts electromagnetic actuator, torque motor or the electro-hydraulic actuator motion executive component as speed regulating actuator, and be respectively applied for little, in, the control of high-power diesel engine rotating speed.Electromagnetic actuator promptly with proportion electro-magnet as the motion executive component, it generally is made up of proportion electro-magnet and back-moving spring, and electromagnet is converted into magnetic force with electric energy, overcomes spring force and attracts armature motion, change the electromagnetic force size by changing the electromagnet current size, the displacement of control armature.Because it realizes two-way moving by back-moving spring, its electromagnetic force part is used to overcome the pulling force of back-moving spring, has influenced its power output size.In China Patent No. is the patent " magnetic force reduction type electromagnetic actuator " of ZL 200420093200.8, the shortcoming of electromagnetic actuator is introduced, point out the proportion electro-magnet complex process of electromagnetic actuator, effective travel is little, and power output is little, electromagnet and spring are difficult to mate and the shortcoming of poor stability.This patent proposes to control moving forward and backward of pump rack by adopting two electromagnet to install relatively by producing rightabout electromagnetic force, although can overcome some above shortcomings, its relative structure and control are complicated.More with torque motor as the technical scheme of executive component, for example number of patent application is 02243850.5, name is called the technical scheme put down in writing in the utility model patent of " linear motion type Electronic Control dynamoelectric accelerograph actuator " etc., but torque motor can only be realized rotatablely moving as electronic speed regulation actuator motions executive component, need be if will obtain rectilinear motion by switching mechanism, with the rotation motion motion that is in line.And the switching mechanism meeting influences control precision.Electric-liquid type speed regulating actuator complex structure, power output is big, and control characteristic is bad, generally is used for large-power occasions.
Number of patent application is ZL 97242519.5, and name is called in the utility model patent of " electromagnetic actuator " and discloses a kind of electromagnetic actuator, as parts of diesel engine electronic speed regulating actuator.It still adopts proportion electro-magnet as electromagnetic actuator motion executive component, does not therefore overcome the above problems.
(3) summary of the invention
The object of the present invention is to provide a kind of control jerk pump rack displacement, can realize the diesel engine linear electric motor speed regulating actuator that diesel engine position model electronic speed regulation highly reliable, wide-range is controlled.
The object of the present invention is achieved like this: it comprises housing, be installed in the executive component in the housing, the controller that is connected with executive component point, it is characterized in that: described executive component is linear electric motors, linear electric motors are installed in the centre of housing, the two ends of the output shaft of linear electric motors are stretched out housing and are linked to each other with displacement transducer with the diesel injection pump tooth bar respectively, the displacement transducer input controller, controller is by interconnective signal acquisition circuit, power circuit, microprocessor, signal output apparatus and telecommunication circuit are formed, controller connects external microprocessor by telecommunication circuit, and signal output apparatus connects linear electric motors.
The present invention also has some architectural features like this:
1, the buting iron that has through hole in the middle of the two ends of described housing are provided with, through-hole wall at buting iron is processed with " O " type seal groove, " O " RunddichtringO is installed in " O " type seal groove, be threaded between buting iron and the housing, buting iron is by fixing between outer nut and the object, and the output shaft of linear electric motors passes buting iron;
2, a described end at housing is installed with back casing, and displacement transducer is installed on the back casing by pressing plate;
3, the bottom of described back casing has aperture;
4, described housing is made up of separable two parts up and down, connects into an integral body by bolt, and gasket seal is installed between two parts.
Middle controller of the present invention mainly is made up of signal acquisition circuit, power circuit, microprocessor, signal output apparatus and telecommunication circuit.Its middle shell 1 is made up of separable two parts up and down, and it connects into an integral body by bolt, between these two parts gasket seal is installed.Linear electric motors are installed enclosure interior by screw, and former and later two holes that buting iron is installed of housing are processed with internal thread, and buting iron is a cylinder, and its outside face is processed with external screw thread, and buting iron is promptly by the housing of packing into that is threaded.Endoporus at buting iron is processed with " O " type seal groove, and " O " RunddichtringO is installed, and stops dust, greasy dirt by the gap between linear electric motors output shaft and the buting iron, enters the housing inner chamber.Outer nut and buting iron are by being threaded, and it is used for fastening buting iron.The rotation buting iron can change its position, fixes with outer nut then, regulates the stroke of linear electric motors with this.The output shaft left side of linear electric motors and diesel injection pump tooth bar can link together by screw thread or shaft joint, and controller is controlled the mobile of linear electric motors, the mobile change injection pump rack position of linear electric motors output shaft.Output shaft the right of linear electric motors links to each other with displacement transducer by screw thread or shaft joint, and the amount of movement of displacement transducer feedback linear electric motors output shaft forms closed-loop control to controller.Back casing is connected with bolt with housing, thereunder can offer an aperture, is used for leaking except that dust, greasy dirt.Displacement transducer is fixed on the back casing by pressing plate, and pressing plate is a slice of cylinder that a slot is arranged, and passes displacement transducer in its endoporus, and pressing plate links to each other with back casing by bolt, steps up displacement transducer by the slice of cylinder of radial compression slot.The linear electric motors control line links to each other with controller with the displacement transducer signal line.Controller obtains signals such as displacement transducer, speed probe, oil pressure, oily temperature and gives microprocessor by signal acquisition circuit, microprocessor calculated line displacement motor output valve, by the signal output apparatus output signal of telecommunication, control linear electric motors amount of displacement, this control adopts pid algorithm to realize two closed-loop controls, rotating speed is as outer shroud, and displacement is as interior ring.Controller links to each other with host computer by telecommunication circuit.If the assurance high reliability can adopt two displacement transducers, realize Redundant Control.
In recent years, techniques of linear motor is constantly ripe, and it is linear movement output directly, does not need attachment device that rotation motion is in line and moves, and therefore, its control precision height can reach 0.5um; Response speed is fast, and acceleration can reach 10g; The power of its maximum exportable tens KN, commercial Application is preferably arranged, with its main motion executive component as diesel engine Position Control formula electronic speed regulation actuator, can realize little, middle power diesel engine rotating speed control, solve the above problem that diesel engine electromagnetism speed regulating actuator has.
Diesel engine linear electric motor speed regulating actuator provided by the invention has simple in structure, control is convenient, have enough power outputs and displacement, highly sensitive, the dead band is little, little, the stable state accuracy advantages of higher of ring stagnates, can guarantee the reliable control of diesel engine speed, in being applicable to, the control of the rotating speed of light duty diesel engine.
(4) description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is a controller architecture schematic diagram of the present invention.
(5) embodiment
The present invention is further illustrated below in conjunction with the drawings and specific embodiments:
In conjunction with Fig. 1, present embodiment is by housing 1, linear electric motors 2, and buting iron 3, outer nut 4, back casing 5, pressing plate 6, displacement transducer 7 and controller 8 are formed.Linear electric motors are installed in housing 1 inside, housing 1 front and back are provided with two installing holes that buting iron 3 is installed, buting iron 3 connects the housing 1 of packing into by the installing hole of housing 1 front and back, the output shaft of linear electric motors 2 is connected with the diesel injection pump tooth bar with displacement transducer 7, displacement transducer 7 is fixed on the back casing 5 by pressing plate 6, linear electric motors 2 control lines link to each other with controller 8 with displacement transducer 7 holding wires, controller 8 is by interconnective signal acquisition circuit, power circuit, microprocessor, signal output apparatus and telecommunication circuit are formed, and controller 8 connects external microprocessor by telecommunication circuit.Linear electric motors 2 adopt the drum type brake linear electric motors.Its middle shell 1 is made up of separable two parts up and down, and it connects into an integral body by bolt, between these two parts gasket seal is installed.Linear electric motors are installed housing 1 inside by screw, and housing 1 former and later two holes that buting iron 3 are installed are processed with internal thread, and buting iron 3 is cylinders, and its outside face is processed with external screw thread, buting iron 3 housing 1 of promptly packing into by being threaded.Endoporus at buting iron 3 is processed with " O " type seal groove, and " O " RunddichtringO is installed, and stops dust, greasy dirt by the gap between linear electric motors 2 output shafts and the buting iron 3, enters housing 1 inner chamber.Outer nut 4 and buting iron 3 are by being threaded, and it is used for fastening buting iron 3.The output shaft left side of linear electric motors 2 and diesel injection pump tooth bar can be by being threaded togather.Output shaft the right of linear electric motors 2 links to each other with displacement transducer 7 by screw thread.Back casing 5 is connected with housing 1 usefulness bolt.Displacement transducer 7 is fixed on the back casing 5 by pressing plate 6.
Outer nut 4 is unclamped, and rotation buting iron 3 changes the position of buting iron 3, just can change the shift motion of drum type brake linear electric motors, adjust stroke after, tighten outer nut 4, buting iron 3 is fixed.
Displacement transducer 7 links together by screw thread and drum type brake linear electric motors axle, is fastened on the back casing by pressing plate 6.Present embodiment middle controller 8 also is connected with other transducers 9, comprising speed probe 10 etc.
In conjunction with Fig. 2, controller 8 adopts the inter80c196KC microprocessor, utilize speed probe to gather the tach signal of diesel engine, and other signal oil temperature of diesel engine, oil pressure etc. are passed to microprocessor by signal input circuit, microprocessor inquiry MAP table, obtain the rack displacement amount of this control oil spout, export to signal output apparatus by microprocessor PWM control, control drum type brake linear electric motors 2 move, and the actual amount of movement by displacement transducer 7 feedback drum type brake linear electric motors 2, adopt two PID closed-loop controls to guarantee that the drum type brake linear electric motors move distance accurately, der Geschwindigkeitkreis is as outer shroud, and the displacement ring is as interior ring.
Displacement transducer 7 is the TWH type transducer that Beijing Tai Ze company produces.
The drum type brake linear electric motors are the XYY100-050B-6.0 type linear electric motors of Harbin Tai Fu company.