CN101062750A - Mobile crane and its assembling/disassembling method - Google Patents
Mobile crane and its assembling/disassembling method Download PDFInfo
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- CN101062750A CN101062750A CN 200710109902 CN200710109902A CN101062750A CN 101062750 A CN101062750 A CN 101062750A CN 200710109902 CN200710109902 CN 200710109902 CN 200710109902 A CN200710109902 A CN 200710109902A CN 101062750 A CN101062750 A CN 101062750A
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Abstract
A traveling crane according to the present invention includes a hook hoisting guide sheave for guiding a hook hoisting rope from the top of a boom toward the end of a jib, and the hook hoisting guide sheave is arranged on the top of the boom in a state that the guide sheave can guide the hook hoisting rope along the upper surface of the boom by folding the rope toward an upper spreader placed at a position adjacent to a boom anchor during assembling/disassembling of the crane. Thereby, the upper spreader can be moved between the boom anchor and a far end of the boom without providing a guide sheave dedicated for moving the upper spreader. Pairs of support legs are downward provided on both sides and in front and in rear of the upper spreader and a roller is provided for each support leg, so that interference between the upper spreader during movement and obstacles on the boom upper surface can be prevented even in a horizontal movement system excellent in operating efficiency.
Description
Technical field
The present invention relates to movable crane and the assemble method thereof that suspension rod forms is installed freely in the front end pitching of crane arm.
Background technology
If movable crane is large-scale, be transported to operation field after then cutting apart with mechanical body with as crane arm, the suspension rod of accessory device and the parts etc. that constitute the elevation mount of these parts, assemble at operation field then.
Hang with in the bottom and top extensor (spreader) of suspension rod pitching cable at volume, the top extensor need be drawn, and when decomposing, need draw back operation, but because the top extensor is heavier, it is very difficult relying on manpower to move, so utilize the last volume power of winch to carry out drawing of this top extensor and draw back operations when decomposing.
For example, the volume winch is as the method for auxiliary winch on the hook as utilizing, and the known spy of having opens the technology of putting down in writing in the flat 11-292471 communique.
Said method is: will be fixedly installed on the extensor of top from the tow that the special-purpose auxiliary winch of assembling decomposition is drawn, by while batching this tow unwinding suspension rod pitching cable, make the top extensor move to the position of front from the position of crane arm base end side along the crane arm upper surface.
In said method, for mobile top extensor, decompose special-purpose leading sheave and on the front end of the back component that constitutes strut, be provided with assembling, so it is heavy that the weight of crane arm front (around the extensor) becomes, only by this point, the operational capability deficiency will be caused, and cost up can be caused owing to set up pulley.
On the other hand, when carrying out the operation of cable rolling rope on batching hook (then being unwinding during decomposition) unwinding (then batching during decomposition) on one side suspension rod pitching cable, the M/C that depends on the operator synchronously of two cables, so can be because of the asynchronous overtension that makes cable rolling rope on suspension rod pitching cable, the hook, thereby cause the fracture of two cables or the damage of structure, or make the tension force of two cables too small on the contrary, then can cause random volume.
Again, in this technology, even asynchronously also can utilize the rotation displacement of strut to absorb, but if only depend on this method, then because the slewing area of strut by reasons such as retrograde hill holder restrictions, and can not remain on the tension force of cable in the suitable scope.
In addition, in this technology, make the top extensor float on aerial and move, thereafter, make this extensor drop to crane arm front end upper surface and link with the strut guy rope by cable rolling rope on the unwinding hook to the crane arm front.In addition, when decomposing, to make the top extensor move to the position of crane arm base end side in proper order in contrast to this.
But, according to this method, if make the top extensor along crane arm upper surface parallel motion, then when extensor moves, extensor can with the parts that are positioned at the crane arm upper surface side (cable or pipe arrangement etc.Hereinafter referred to as obstacle) interfere, not only the mobile of extensor hindered, and causes the danger of damage in addition mutually.
On the other hand, according to making the top extensor float on aerial sus-pension, although can avoid this interference, but owing to be the above top extensor of the 300kg that weighs is floated and to move, so the operation of winch must be cautiously carried out in requirement, thereby its operating efficiency is lower than the situation of parallel motion mode.
Summary of the invention
First purpose of the present invention is to provide a kind of like this movable crane and assembling decomposition method thereof, it is not provided with the leading sheave that moves that is exclusively used in the top extensor, can utilize that cable rolling rope and suspension rod pitching cable move the top extensor on the hook between crane arm base end side and front.
Second purpose of the present invention is to provide a kind of like this movable crane, and it adopts safety and the higher parallel motion mode of operating efficiency, and the interference of the obstacle of top extensor and crane arm upper surface side can prevent that this extensor from moving the time.
Movable crane of the present invention has following basic comprising.
Promptly, movable crane of the present invention has the pedestal machinery that pitching is equipped with an end of crane arm freely, front end pitching at this crane arm is equipped with suspension rod freely, and has the suspension rod elevation mount that makes the suspension rod pitching and hang down suspension hook from the front end of suspension rod and promote winding apparatus on the hook of transferring.This suspension rod elevation mount has: suspension rod pitching winch is equipped on pedestal mechanically; Suspension rod pitching cable batches the unwinding operation by suspension rod pitching winch; Bottom that the suspension rod pitching is used and top extensor, volume are hung suspension rod pitching cable; Strut can be installed in the top of crane arm rotationally around horizontal shaft on fore-and-aft direction; Davit guy links strut and suspension rod; The strut guy rope links strut and top extensor.And then winding apparatus has on this above-mentioned hook: roll up winch on the hook, be equipped on pedestal mechanically; Cable rolling rope on the hook batches the unwinding operation by volume winch on the hook; Roll up leading sheave on the hook, cable rolling rope on the hook is led to the suspension rod front from the top of above-mentioned crane arm, the volume leading sheave is located at the top of crane arm on this hook with following state: when the assembling of movable crane is decomposed, can be along the crane arm upper surface to cable rolling rope on the hook to mounting in the top of the crane arm base end side extensor guiding of turning back.
In addition, the assembling decomposition method of movable crane of the present invention has following basic formation.
Promptly, the assembling decomposition method of movable crane of the present invention be pedestal mechanically pitching crane arm is installed freely, the assembling decomposition method of the movable crane of suspension rod is installed freely in the front end pitching of this crane arm, be the operation of carrying out (I)～(V) in the movable crane of A, B necessary condition below having.
Necessary condition:
The suspension rod elevation mount of suspension rod pitching is possessed: suspension rod pitching winch is equipped on pedestal mechanically; Suspension rod pitching cable batches the unwinding operation by this suspension rod pitching winch; Bottom that the suspension rod pitching is used and top extensor, volume is hung this suspension rod pitching cable; Strut can be installed in the top of crane arm rotationally around horizontal shaft on fore-and-aft direction; Davit guy links this strut and suspension rod; The strut guy rope links strut and top extensor, and the top extensor constitutes, and when the assembling of above-mentioned hoisting crane is decomposed, can move between base end side and front along the crane arm upper surface.
B. hang down suspension hook from the front end of above-mentioned suspension rod and promote that winding apparatus possesses on the hook of transferring: hook is rolled up winch, is equipped on pedestal mechanically; Cable rolling rope on the hook batches the unwinding operation by volume winch on this hook; Roll up leading sheave on the hook, cable rolling rope on this hook is led to the suspension rod front from the top of crane arm.
Operation:
(I) when the assembling of hoisting crane, under the state that crane arm was fallen on the ground, suspension rod pitching cable is hung between lower extension device and the top extensor multistagely;
(II) make that the cable rolling rope is fixedly mounted on the extensor of top by hook volume leading sheave and with its front end on the hook of drawing from hook volume winch;
(III) batch cable rolling rope on the hook by volume winch on the hook on one side,, the top extensor is moved along the crane arm upper surface to the crane arm front on one side by suspension rod pitching winch unwinding suspension rod pitching cable;
(IV) with respect to this top extensor, the strut guy rope is gone up in cable rolling rope and binding on the disconnecting hook;
(V) when the decomposition of hoisting crane, with respect to above-mentioned top extensor, the separate struts guy rope also links the cable rolling rope of rising to the bait, under this state on one side by hook on cable rolling rope on the volume winch unwinding hook, batch above-mentioned suspension rod pitching cable by suspension rod pitching winch on one side, the top extensor is moved to crane arm base end side upper surface.
According to the present invention, make originally volume leading sheave on the hook of being located at the crane arm top as the part of winding apparatus on the hook when the hoisting crane assembling is decomposed double as with hook on the cable rolling rope to the usefulness of the leading sheave of top extensor guiding, so needn't design the leading sheave of the mobile special use of top extensor, just can the top extensor be moved between crane arm base end side and front by cable rolling rope on the hook and pulley pitching cable.
Therefore, can not increase the weight of crane arm front (around the strut), thus favourable aspect operational capability, and cost has also reduced.
In addition, movable crane of the present invention has following basic comprising.
That is, movable crane of the present invention has the pedestal machinery that pitching is equipped with an end of crane arm freely, in the front end pitching of this crane arm suspension rod is installed freely.Also have the suspension rod elevation mount that makes the suspension rod pitching, this suspension rod elevation mount has: suspension rod pitching winch is used to make the suspension rod pitching; Suspension rod pitching cable batches the unwinding operation by suspension rod pitching winch; Bottom that the suspension rod pitching is used and top extensor, volume are hung suspension rod pitching cable; Strut can be installed in the top of crane arm rotationally around horizontal shaft on fore-and-aft direction; Davit guy links strut and suspension rod; The strut guy rope links strut and top extensor, and this top extensor constitutes, when the assembling of hoisting crane is decomposed, and can be along the crane arm upper surface in the position of base end side with can link between the front position of separating with respect to the strut guy rope and move.And then, on the extensor of top outstanding downwards be provided with this extensor is supported on the crane arm upper surface above support foot, on the other hand, the crane arm upper surface is provided with above-mentioned support foot is moved the support foot guiding parts of guiding.
According to the present invention, make top extensor parallel motion under the state that floats from the crane arm upper surface by support foot and support foot guiding parts, so when extensor moves, can not produce the interference of the obstacle of extensor and crane arm upper surface side.
Under this situation, can respectively support foot and support foot guiding parts partly be located on extensor and the crane arm upper surface, and be located on the position of avoiding obstacles and get final product, so can easily avoid the interference of support foot and obstacle.
Therefore, in the time of can solving extensor and move and the obstacle problem of interfering, thus extensor is moved between the position of the position of crane arm base end side and front smoothly, and can prevent the mutual damage that extensor and obstacle cause because of interference.
Description of drawings
Fig. 1 is the summary side elevation of hoisting operation state of the movable crane of the 1st embodiment of the present invention.
Fig. 2 be the assembling of this hoisting crane midway, the top extensor is positioned in the summary side elevation of the state of crane arm base end side.
Fig. 3 is the local amplification plan view of the state of Fig. 2.
Fig. 4 is the IV-IV line amplification view of Fig. 3.
Fig. 5 is the summary side elevation of state that the top extensor is moved to the crane arm front from the state of Fig. 2.
Fig. 6 A, Fig. 6 B are the partial enlarged drawings of this hoisting crane, and in detail, Fig. 6 A is the partial enlarged drawing of the state of Fig. 5, and Fig. 6 B is and then the partial enlarged drawing of state that top extensor and strut guy rope are linked together.
Fig. 7 is the summary side elevation midway that upgrades weighing arm and suspension rod from the state of Fig. 6 B.
Fig. 8 be expression in this hoisting crane suspension rod pitching winch and hook on the figure of formation of the motor hydraulic circuit of volume winch and its control system.
Fig. 9 is the diagram of circuit that the cable rolling rope is realized synchronous control content on the suspension rod pitching cable of expression when being used for making the top extensor of this hoisting crane to move, the hook.
Figure 10 is the diagram of circuit that the cable rolling rope is realized synchronous control content on the suspension rod pitching cable, hook when expression being used in the 2nd embodiment of the present invention the top extensor of this hoisting crane being moved.
Figure 11 be the assembling of the movable crane of the 3rd embodiment of the present invention midway, top extensor mounting is in the local amplification plan view of the state of crane arm base end side.
Figure 12 is the local figure that further amplifies with Figure 11.
Figure 13 is the lateral plan of Figure 12.
Figure 14 is the VI-VI line amplification view of Figure 12.
Figure 15 A, Figure 15 B are the partial enlarged drawings of this hoisting crane, and in detail, Figure 15 A is the partial enlarged drawing of the state of Fig. 5, and Figure 15 B is and then the partial enlarged drawing of state that top extensor and strut guy rope are linked together.
The specific embodiment
Below, with reference to accompanying drawing embodiments of the present invention are described.
The 1st embodiment is (with reference to Fig. 1～Fig. 9)
State (assembled state) when the hoisting operation of movable crane of the present invention has been shown among Fig. 1 shows the assembling decomposable process of this hoisting crane respectively among Fig. 2～Fig. 7.
In each figure, the 1st, the crawler type bottom body of advancing, the 2nd, to rotate and be equipped on advance upper rotating body on the body 1 of this bottom freely, these parts have constituted pedestal machinery A.On this upper rotating body 2, by as pin 4 and pitching is equipped with crane arm (being called " tower " in the type that has) 3 freely at the bottom of the crane arm of pitching fulcrum.Front end pitching at this crane arm 3 is equipped with suspension rod 5 freely.
Again, the hoisting crane that has carries out hoisting operation by making crane arm 3 and suspension rod 6 the two pitching, and the present invention also comprises this movable crane.
Basically, under the state that crane arm 3 is remained certain angle, make suspension rod 5 pitching (in luffing crane, making also pitching of crane arm 3), carry out hoisting operation.
Be used to the suspension rod elevation mount of suspension rod 5 pitching is had: be equipped on suspension rod pitching winch 6 on the upper rotating body 2 of pedestal machinery A, batched by this suspension rod pitching winch 6/the suspension rod pitching cable 7 of unwinding, bottom and the top extensor 8,9 that volume is hung this suspension rod pitching cable 7, the strut 10 that can on fore-and-aft direction, be installed in the crane arm top rotationally around horizontal shaft.Top extensor 9 and strut 10 link by strut guy rope 11, and in addition, strut 10 and suspension rod leading section link by davit guy 12.
The torque of leaning forward that strut 10 is subjected to the rotational torque of the fore-and-aft direction that produced by strut deadweight, produced by the deadweight of suspension rod 5, the hypsokinesis torque that produces by the power of batching of suspension rod pitching cable 7, in the torque and overcoming under the effect of supporting power of suspension rod pitching cable 7 of this torque of leaning forward of leaning forward that produces by suspension rod deadweight, and on fore-and-aft direction, rotate one side suspension rod 5 is supported along with the pitching of suspension rod 5 on one side during operation.
Suspension rod pitching cable 7 hangs between the pulley of bottom and top two extensors 8,9 in multistage mode.Its end is fixedly mounted on the lower extension device 8 via the load cell 13 (with reference to Fig. 3) of the tension-detecting mechanism of the tension force of this cable 7 of conduct detection.
In addition, as when hoisting crane assembling is decomposed, strut guy rope 11 remained on crane arm 3 above mechanism, be provided with the strut mast 14 that has pulley at the crane arm top.
On the other hand, make suspension hook 15 from suspension rod 5 front ends hang down and roll up/hook of unwinding action on winding apparatus have: carry at the hook volume winch 16 on the upper rotating body 2 of pedestal machinery A, batched by this hook volume winch 16/hook of unwinding on cable rolling rope 17.Cable rolling rope 17 volumes hang between suspension hook 15 and the preceding head sheave 18 of suspension rod on this hook, and suspension hook 15 can be fixedly mounted on the suspension rod front end up or down.
Here, on the hook volume leading sheave 19 can around the horizontal rotational shaft of left and right directions be installed in the pars intermedia of the short transverse of strut mast 14.Cable rolling rope 17 is rolled up leading sheave 19 by this hook from the crane arm base end side forward distolaterally on the hook.
Passed through cable rolling rope 17 on the hook of this pulley 19 in the suspension rod front that is led to when playing retry shown in Figure 1.On the other hand, when hoisting crane assembling is decomposed, then as shown in the later figure of Fig. 2, go back to crane arm base end side and its front end and be fixedly mounted on (amplification shows this fixed installation part among Fig. 3) on the top extensor 9.
In addition, as shown in Figure 3, Figure 4, at the crane arm upper surface (upper surface when shown in Fig. 2 etc., falling crane arm 3 on the ground like that.Below said directivity up and down also be same), lie across and in from the base end side of crane arm to certain interval of front, be provided with the pair of right and left guide rail 20,20 of mounting top extensor 9.And then, below top extensor 9, be provided with the roller 21,21 that on guide rail 20,20, rolls.Be formed in the extensor guiding mechanism that between crane arm base end side and the front top extensor 9 is moved guiding by guide rail 20,20 and roller 21,21.
Can make top extensor 9 along mobile smoothly by this extensor guiding mechanism ( guide rail 20,20 of crane arm side and the roller 21,21 of top extensor side), and can be owing to moving of this extensor damaged crane arm 3 or top extensor 9.
Fig. 3 show top extensor 9 that the suspension rod pitching uses be linked on the strut guy rope 11 before, mounting is in the state of the base end side upper surface of crane arm 3.The end of cable rolling rope 17 is fixedly mounted on the top extensor 9 as shown like that on the hook that will have been turned back by volume leading sheave 19 on the hook, while batch this cable 17 unwinding suspension rod pitching cables 7 afterwards.
Thus, to top extensor 9 give the directional tagging of guide rail 20,20 and roller 21,21 on one side, its upper surface along crane arm 3 is moved on one side to the front of crane arm 3.Then, shown in Fig. 5 and Fig. 6 A, the mobile of top extensor 9 stopped on the position that can link strut guy rope 11.
, as Fig. 6 B shown in, with respect to top extensor 9 unload hook on cable rolling rope 17, replace, strut guy rope 11 in the binding, and the form when cable rolling rope 17 is set to operation on the hook thereafter.As shown in Figure 7 carry out the lifting operation of crane arm 3 and suspension rod 5, form when becoming shown in Figure 1 operation thereafter.
In addition, when hoisting crane decomposed, opposite order was operated with above-mentioned assembling the time.
Like this, make script as the part of winding apparatus on the hook be arranged at volume leading sheave 19 on the hook at crane arm top when the hoisting crane assembling is decomposed double as with hook on cable rolling rope 17 to the usefulness of the leading sheave of top extensor 9 guidings.Therefore, employing moves top extensor 9 by cable rolling rope 17 on the hook and suspension rod pitching cable 7 between crane arm base end side and front method just needn't be provided with top extensor 9 in addition and move special-purpose leading sheave at the crane arm top when the assembling accessory device.
In addition, by the guide rail 20,20 of crane arm side and the roller 21,21 of top extensor side top extensor 9 is moved smoothly along the crane arm upper surface.And, do not have the danger of moving the damage that produces crane arm 3 or top extensor 9 owing to this extensor.
And then, under situation about as present embodiment, leading sheave 19 being fixed on the lower position, make like that as the top extensor 9 of weight with above-mentioned corresponding technology and to compare floating on situation about moving under the aerial state, more safety and assemble apportioned effort efficiently.
The hydraulic circuit of volume winch 16 on suspension rod pitching winch 6, the hook and the formation of control system have been shown among Fig. 8.
In the figure, the 23rd, as the HM Hydraulic Motor (hereinafter referred to as the suspension rod tilt motor) of the drive source of suspension rod pitching winch 6, the 24th, as the HM Hydraulic Motor (hereinafter referred to as rolling up motor on the hook) of the drive source of volume winch 16 on the hook.These two motors 23,24 are controlled by the control cock 25,26 of hydraulic controlling type respectively.
Be respectively equipped with in the control path of this control cock 25,26 and batch side and two electromagnetic proportional valves of unwinding side 29,30.The secondary of remote valve 27,28 presses (with the cooresponding pressure of operational ton) by these electromagnetic proportional valve 29,30 controls.
This electromagnetic proportional valve 29,30 is by controlling from the signal of the controller 31 that constitutes control mechanism.Thus, the i.e. running of two motors 23,24 of stroke action (batching/the unwinding operation) of control cock 25,26 is controlled.
Press with the corresponding remote control of the operation of remote valve 27,28 to be admitted to control cock 31 by pressure sensor 32,33 as incoming signal, and when coming comfortable assembling to decompose operated assembling/resolution model switch 34 signal, from the tension signal of the load cell 13 of the tension force that detects suspension rod pitching cable 7, from the crane arm angle signal of the crane arm angle gauge 35 that detects the crane arm angle via standard facility on hoisting crane overload preventing device 36 and be admitted to control cock 31.Thus, when assembling is decomposed, carry out winch (motor) control based on these incoming signals, with reach cable rolling rope 17 on suspension rod pitching cable 7, the hook synchronously.
The diagram of circuit of use Fig. 9 describes the effect of this point.
For example in when assembling, be basically by to the suspension rod pitching with remote valve 27 to the operation of unwinding side, to hook on volume with remote valve 28 to batching the side operation, rotate to make and roll up motor 24 on the hook and batch rotation while make suspension rod tilt motor 23 carry out unwinding.
Thus, Yi Bian batch cable rolling rope 17 on the hook, make top extensor 9 from crane arm base end side forward end side shifting by one side unwinding suspension rod pitching cable 7.
Sometimes,, change or it is stopped, making perhaps that volume motor 24 carries out the unwinding rotation or it is stopped on the hook Yi Bian make suspension rod tilt motor 23 go up convolution on one side the operator observes the tension condition of cable rolling rope 17 on suspension rod pitching cable 7 and the hook.
After the control beginning, in step S1, judge whether to have selected assembling/resolution model (whether the operator has operated assembling/resolution model switch 34), and in step S2, judge the angle (for example below 25 degree) when whether the crane arm angle is the assembling decomposition.Under the situation that two steps all are "Yes", differentiate when being in assembling/decomposition (not being common hoisting operation state).
Like this, differentiate when whether being assembling/decomposition based on switching manipulation and these two conditions of crane arm angle, only can not resemble under the situation about differentiating based on the operation of assembling/resolution model switch 24 owing to maloperations such as switching manipulation mistake cause erroneous judgement not.
Enter step S3 later synchro control thereafter.
Promptly, in step S3, whether the tension force of judging suspension rod pitching cable 7 is more than predefined the 1st setting value (the deceleration setting value of the high tension side when detected cable tension surpasses reasonable value), and described the 1st setting value is that the dangerous tension force than the danger that crane arm breakage etc. is arranged is low but approach the value of this tension force.
Be under the situation of "Yes" in this step, as the 1st stage, make the direction that cable tension increases action, be that the action of batching of cable rolling rope 17 is slowed down on suspension rod pitching cable 7 and the hook.For this reason, in step S4, slave controller 31 is to batching side electromagnetic proportional valve 29,29 output deceleration instruction signals.
Secondly, in step S5, judge that whether cable tension is more than the 2nd setting value (the high tension side when detected cable tension surpasses reasonable value stop setting value), described the 2nd setting value conduct has the value of danger of crane arm breakage etc. and pre-set.
Be under the situation of "Yes" in this step, as the 2nd stage, make cable tension increase direction action, be that the action of batching of cable rolling rope 17 stops on suspension rod pitching cable 7 and the hook.For this reason, in step S6, slave controller 31 is to batching side electromagnetic proportional valve 29,29 output stop instruction signals and returning step S1.
Again, in step S1 (in the absence of operation assembling/resolution model switch 34) under the situation of "No", be among the step S2 (under the situation of the crane arm angle condition when not possessing the assembling decomposition) under the situation of "No", among the step S3 (under the situation of cable tension less than the 1st setting value) under the situation of "No", there is no need to carry out synchro control and transfer to step S7, to batching the common command signal of side electromagnetic proportional valve 29,29 outputs.
Here, common command signal is meant basically the secondary of remote valve 27,28 is pressed the signal that does not limit.For example, undertaken under the situation of speed control, comprising control signal based on this external command by external command mechanisms such as padding condensers.
In addition, in step S5 (under the situation of cable tension less than the 2nd setting value) under the situation of "No", former state is returned step S1.
By such control, when assembling accessory device voluntarily, can keep synchronously the tension force of two cables 7,17 being guaranteed in the reasonable scope of cable rolling rope 17 on suspension rod pitching cable 7, the hook on one side, Yi Bian make top extensor 9 from crane arm base end side forward end side shifting.
And, for the action of batching of two cables 7,17, when cable tension is big, in the 1st stage, make its deceleration; If so still not enough, it is stopped.Therefore, as long as cable tension does not arrive the hazardous location and just can continue operation, thus with just its situation about stopping to be compared suddenly, operating efficiency is higher.
Again, when decomposing, make top extensor 9 from the crane arm front when base end side moves, also can carry out the control shown in the diagram of circuit of Fig. 9 for the operation of cable rolling rope 17 on suspension rod pitching cable 7, the hook.Can guarantee the synchronous of two cables 7,17 thus.
Like this, according to the present invention, can obtain the synchronous movable crane and the assembling decomposition method thereof of cable rolling rope and suspension rod pitching cable on the hook when can be provided in the top extensor and moving exactly.
In addition, not only exist the two situation of operating simultaneously of volume on suspension rod pitching, the hook, also have the two situation of operating singly, so, the situation that makes cable tension except that sending signal to the siren horn of operator's compartment or warning light also can not stop action and only slows down for the operator the easy to understand.
In addition, as retarding method, wish correspondingly to slow down, but also can slow down interimly with the pattern of regulation with the increase of cable tension.In this case, carry out deceleration control by output by the pre-set control signal of controller.
Perhaps, also can adopt the pattern of slowing down and moving with certain low velocity afterwards gradually.
The 2nd embodiment (with reference to Figure 10)
In the 1st embodiment, the formation that has only adopted the action of the direction that the tension force to suspension rod pitching cable 7 increases to limit.Can cause the disorderly volume of cable if opposite cable tension is crossed low, also limit so wish the action of direction that cable tension is reduced.
By Figure 10 the control content of the 2nd embodiment that can realize these two kinds of functions is described.
In step S11, differentiate when whether being in assembling/decompositions, in step S12, differentiate the crane arm angle and whether be the angle when assembling decomposition.Then, in step S13, whether carry out simultaneously based on differentiating that the cable rolling rope batches this two operations on suspension rod pitching cable unwinding and the hook from the signal of the pressure sensor 32,33 of Fig. 8.Thereafter, the action of carrying out cable tension is increased direction limits the effect of (batch slow down or fail).
In the 2nd embodiment, in step S14 (under the situation of cable tension less than the 1st setting value) under the situation of "No", in step S18, whether be 3rd setting value below, described the 3rd setting value is as higher but approach the value of this value and preestablish than the value that the disorderly danger of volume is arranged if differentiating cable tension.Here, the 3rd setting value is to be the deceleration setting value of the low-tension side of reasonable value when following than little, the detected cable tension of the 1st setting value.
Be under the situation of "Yes" in this step, make the direction that cable tension further reduces action, be that the unwinding action of cable rolling rope 17 on suspension rod pitching cable 7 and the hook is slowed down.For this reason, in step S19, slave controller 31 is to unwinding side electromagnetic proportional valve 30,30 output unwinding deceleration instruction signals.
Secondly, in step S20, judge that whether cable tension is as the value that the danger of disorderly rolling up is arranged and below predefined the 4th setting value.Here, the 4th setting value is to be the setting value that stops of the low-tension side of reasonable value when following than little, the detected cable tension of the 3rd setting value.
Be under the situation of "Yes" in this step, as the 2nd stage, make action on the direction that cable tension reduces, be that the unwinding action of cable rolling rope 17 on suspension rod pitching cable 7 and the hook stops.For this reason, slave controller 31 is exported stop instruction signals and is returned step S11 to unwinding side electromagnetic proportional valve 30,30 in step S21.
Again, in step S11 among (in the absence of operation assembling/resolution model switch 34), the step S12 under the situation of "No" for (under the situation of the crane arm angle condition when not possessing assembling and decomposing) under the situation of "No" and be (cable tension is under the situation more than the 3rd setting value) in step S18 under the situation of "No", transfer to step S22 respectively, and, return step S11 after the common command signal of unwinding side electromagnetic proportional valve 30,30 outputs.
In addition, in step S20, be (cable tension is under the situation more than the 4th setting value) under the situation of "No", needn't control and directly return step S11.
According to this effect, not only can prevent the tensioning excessively of cable rolling rope 17 on suspension rod pitching cable 7, the hook, can also prevent to cross low and the disorderly generation of volume of cable that cause by cable tension.
In addition, in this case, also be when cable tension reduces in the 1st stage deceleration, if so not enough then stop, so compare with situation about stopping suddenly, operating efficiency is higher.
In addition, carry out the operation that the cable rolling rope batches on suspension rod pitching cable unwinding and the hook whether simultaneously based on differentiating from the signal of pressure sensor 32,33.Therefore, can carry out more reliable, safe control.
(1) in the above-described embodiment, adopted by being located at the formation that the load cell 13 of suspension rod pitching cable 7 on bottom extensor 8 hard-wired points directly detects the tension force of this cable 7, still also can be by the detections indirectly such as load (load pressure of suspension rod tilt motor 23) of suspension rod pitching winch 6.
(2) in the above-described embodiment, be cable rolling rope 17 ground to be batched or the unwinding action is side by side slowed down or stopped, but judging under the situation of not operating based on the signal of pressure sensor 32,33, only making the action of another cables slow down or stop for a cables.
(3) as the extensor guiding mechanism, what use in the above-mentioned embodiment is guide rail 20,20 and roller 21,21, but also can with by sliding preferably the slide-and-guide plate that constitutes of raw MAT'L lie across between the base end side and front of crane arm upper surface, top extensor 9 is slided on this slide-and-guide plate.
The 3rd embodiment (with reference to Figure 11～Figure 15 A, Figure 15 B)
Utilize Figure 11～Figure 14 to top extensor 9 ' be used to make its formation that between the position of the position of crane arm base end side and front, moves to describe with formation different from the embodiment described above.On the other hand, for above-mentioned embodiment general-duty part, on one side describe on one side with reference to aforementioned figures.
At the crane arm upper surface, to lie across in the pair of right and left guide rail 190,190 that is provided with from the base end side of crane arm 3 to the mode in certain interval of front as the support foot guiding parts.
These two guide rails 190,190 form the closed section shape that cubic steel pipe etc. has horizontal upper surface like that.
On the other hand, top extensor 9 ' is positioned at integrated formation of mode of front side (crane arm front) by making vertical assembly pulley 220 and sideslip wheels 250 with vertical assembly pulley 220, described vertical assembly pulley 220 has a plurality of (in the legend being 2) the vertical pulley 210,210 around sheave shaft 200 rotations of level, and described sideslip wheels 250 have a plurality of (in the legend being 2) sideslip wheel 240,240 around 230 rotations of vertical sheave shaft.
By such configuration intersection pulley, a plurality of pulleys can be configured in the narrow area effectively.Therefore, can make the 9 ' miniaturization of top extensor, particularly can dwindle the width dimensions of extensor.
The centre line L (as shown in figure 12) of vertical assembly pulley 220 is set on the straight line consistent location (also can be not quite identical but roughly consistent location) of the fore-and-aft direction that passes through with the center of the vertical sliding wheel axle 230 of sideslip wheels 250 when overlooking here.
This centre line L also is simultaneously top extensor a 9 ' single-piece line of centers when overlooking, and, the still straight line of the fore-and-aft direction that the center of gravity of this extensor 9 ' is passed through when overlooking.Below, be referred to as the extensor line of centers.
In addition, be provided with the guy rope fixed installation portion 260,260 of the end of fixed installation strut guy rope 110 in the left and right sides of sideslip wheels 250, and, on the front end face of vertical assembly pulley 220, be provided with the tow fixed installation portion 270 that when extensor moves, fixedly mounts the end of tow (cable rolling rope 17 on the hook).
This tow fixed installation portion 270 is located on the underslung position of ratio extensor on the extensor centre line L.
Extensor line of centers when the M among Figure 13 is side-looking extends when still being side-looking simultaneously and thinks highly of the straight line that the heart passes through.
In this top extensor 9 ', the outstanding downwards front side support foot 280,280 that is provided with in the left and right sides of vertical assembly pulley 220, the outstanding downwards rear side support foot 290,290 that is provided with in the left and right sides of sideslip wheels 250, and its lower end is equipped with the support plate 300,300 of pair of right and left sledge shape in the mode across front and back support foot 280,290.
Under this situation, can extensor 9 ' be stood on the crane arm certainly by the support foot that pair of right and left respectively is set in the both sides, front and back.Therefore, extensor 9 ' can not be toppled over or overturning but have good stability and move on crane arm smoothly.
On this left and right sides support plate 300,300, be provided with return portion 300a, the 300a (with reference to Figure 13) that extends obliquely upward at rear and front end portion place, and, be provided with the roller 310... that rolls on the guide rail 190,190 in the crane arm side freely around horizontal rotational shaft in the both sides, front and back.
This roller 310... such as Figure 12, shown in Figure 14 form than long cylindric of guide rail width, contact in the whole width range on surface thereon with guide rail 190,190.
Be provided with the support plate 300,300 of upwardly extending sledge shape in front and back in the lower end of support foot 280,290, below this support plate, be provided with roller 310, so can prevent the fascinating or overturning of fore-and-aft direction of extensor 9 ' by this support plate, thereby make its safety and moving smoothly more.
And then, the outstanding downwards roller guide portion 320... that stops roller 310... to break away from that is provided with in the both sides, front and back of both sides support plate 300,300 from guide rail 190.
Can prevent that by roller guide portion 320 roller 310 breaks away from from guide rail 190, thus can prevent from when the extensor 9 ' effect of going up has horizontal power, to derail, thus extensor 9 ' is moved more safely.
Fig. 2, Fig. 5, Figure 11～Figure 14 have shown on the upper surface of the crane arm 3 mounting state of top extensor.The top extensor 9 ' of this moment is supported on the crane arm upper surface independently by support foot 290..., support plate 300, roller 310..., guide rail 190.
Under this situation, extensor 9 ' is moved trippingly and more smoothly by the guide rail 190 of crane arm upper surface and the roller 310 of support foot.
Under this state, the end of the crane arm pitching cable 17 that volume leading sheave 19 on the hook has been turned back is fixedly mounted in the tow fixed installation portion 270 of top extensor 9 ' as shown in Figure 12 and Figure 13 like that, while batch this cable 17 unwinding suspension rod pitching cables 7 then.
Thus, on one side the directional tagging one edge crane arm upper surface of giving guide rail 190,190 and roller 310,310 to top extensor 9 ' to the traction of crane arm front and move it, and makes it stop on the position that can link with strut guy rope 11 shown in Fig. 5 and Figure 15 A it like that.
Under this situation, longitudinal and transverse two assembly pulleys 220,250 are configured to respect to extensor centre line L left-right symmetric, thus can make the tension force that hangs over the suspension rod pitching cable 7 on two assembly pulleys 220,250 multistagely with respect to the extensor centre line L roughly left and right symmetrically have an effect.Therefore, when top extensor 9 ' is mobile, can prevent this extensor 9 ' of causing by the overbalance of cable tension about fascinate.
In addition, since be with tow fixedly mount portion 270 be located on the extensor centre line L than on the low position, extensor center, so can obtain following effect.
I) the cable traction masterpiece can be used on the extensor center of gravity.So, can prevent to fascinate about extensor is in moving.
II), fascinate so can also prevent the front and back of extensor in moving, thereby top extensor 9 ' is moved with horizontal posture owing to be that tractive force is applied to than on the underslung position of extensor.
And then, guide rail 190 is made closed section be shaped as the cross section quadrangle, roller 310 is in contact with it in the whole width range of the upper surface of this guide rail 190.Therefore, Yi Bian make its slip Yi Bian can stably support top extensor 9 '.And because 190 on guide rail is as the closed section shape, so whole rigidity and intensity uprise, its result can long-time stability carry out directional tagging well.
, as Figure 15 B shown in, hook on cable rolling rope 17 from the cable fixed installation portion 270 of top extensor 9 ' unloaded, replace, will be attached at strut guy rope 11 and be attached in the guy rope fixed installation portion 260,260 thereafter.With this operation side by side, the form when cable rolling rope 17 is made as operation on the hook is carried out the lifting operation of crane arm 3 and suspension rod 5, the form when making it to be called operation afterwards as shown in Figure 7.
Under this situation, under the tension force of strut cable 11 became than the bigger state of the deadweight composition of top extensor 9 ', this extensor 9 ' left from guide rail 190,190 (crane arm upper surface).
Carrying out the assembling voluntarily of strut 10, when carrying out the operation that the strut 10 that the crane arm leading section folds is opened, also can utilize the parallel motion of this top extensor 9 ' to move again.Under this situation, move the opening operation of drawing strut guy rope 11 and carrying out top extensor 9 to base end side from the crane arm front by making top extensor 9 '.Thus, can be safely and carry out the assembling operation voluntarily of strut 10 efficiently.
In addition, carrying out hoisting crane when decomposing, opposite order is operated with above-mentioned assembling the time.
Like this, can make top extensor 9 ' parallel motion under the state that floats from the crane arm upper surface by support foot 280,290, support plate 300,300, roller 310... and guide rail 190,190 (following these parts are called " support foot etc. ").Therefore, when extensor moved, the obstacle of top extensor 9 ' and crane arm upper surface side can not produce interference.
Under this situation, support foot etc. partly are located on top extensor 9 ' and the crane arm upper surface and are got final product, and, its position can be chosen as can avoiding obstacles the position.Therefore, the interference of support foot and obstacle also can easily be avoided.
Therefore, in the time of can solving extensor and move and the obstacle problem of interfering.Therefore, top extensor 9 ' is moved smoothly between the position of the position of crane arm base end side and front, and can prevent because the damage that top extensor 9 ' and obstacle cause because of interference.
And, in that top extensor 9 ' is stood under the state on the crane arm 3 certainly, can not fascinate or overturning, have good stability, and, can top extensor 9 ' be moved trippingly with minimal friction drag by roller 310... and guide rail 190,190.
And then, in the rear and front end portion of support plate 300,300, be provided with obliquely return portion 300a, 300a.Therefore, even, also can guarantee level and smooth moving on fore-and-aft direction by return portion 300a, 300a just in case top extensor 9 ' fascinates.
In addition, even when making top extensor 9 ' drop on the crane arm upper surface decomposing hoisting crane, top extensor 9 ' fascinates on fore-and-aft direction, also can this extensor 9 ' be contacted smoothly with the crane arm upper surface, thereby can prevent the damage of hoisting crane upper surface by return portion 300a, 300a.
On the other hand, according to present embodiment, make originally volume leading sheave 19 on the hook of being located at the crane arm top as the part of winding apparatus on the hook when the hoisting crane assembling is decomposed double as with hook on cable rolling rope 17 to the usefulness of the leading sheave of top extensor 9 ' guiding.Therefore, adopted the method that top extensor 9 ' is moved by cable rolling rope 17 on the hook and suspension rod pitching cable 7 between crane arm base end side and front, thereby the leading sheave that the top extensor moves dress usefulness needn't be set at the crane arm top in addition.
Thus, can make the weight ground stack-mounted movable crane (tower crane) voluntarily that can not increase the crane arm leading section.
(1) in the above-described embodiment, illustration utilize on the hook cable rolling rope 17 as the situation of top extensor 9 ' tow, but the guest rope of auxiliary winch that also can use other design-calculated special use can also obtain tractive force by other hoisting cranes as tow.
(2) in the above-described embodiment, be provided with support plate 300,300 in the lower end of support foot 280,290, on this support plate 300,300, be provided with roller 310..., but also can omit this support plate 300,300, and the lower end of each support foot 280,290 directly is provided with roller 310....
(3) in the above-described embodiment, be provided with guide rail 190,190 in the left and right sides of crane arm upper surface, but, also can adopt the single track form that this guide rail 190 only is set in central authorities as the stable condition that moves that obtains top extensor 9 '.Under this situation, the support foot 280,290 of top extensor side also respectively is provided with one in the both sides, front and back of extensor central portion.
Perhaps, the support foot of top extensor 9 ' only is arranged on the central portion left and right sides, this two-side supporting pin is moved along left and right rail 190,190.
(4) guide rail 190 is not limited only to illustrative cross section quadrangle in the above-mentioned embodiment, also can make to become section triangle or semicircle, echelon form etc., adopts with the corresponding roller structure of this guide rail cross sectional shape to get final product.
(5), also can replace guide rail 190 and the crane arm upper surface is provided with the slide-and-guide plate that the good raw MAT'L of sliding constitutes as the support foot guiding parts.Under this situation, the roller 310... of support foot is directly being rolled on this slide-and-guide plate, also can on this guide plate, guiding groove be set, roller 310... is rolled in this guiding groove.
(6) as the mechanism of drawing top extensor 9 ', also can replace and use the mechanism that is equipped on the winch on the pedestal machinery A, and the winch of fixed type or reassembling type is set on the hoisting crane upper surface, draw cable and side directed from this winch side below crane arm inboard or crane arm, come top extensor 9 ' is drawn from crane arm base end side forward end.
Certainly,, the formation of above-mentioned a plurality of embodiments can be combined in order to bring into play complementary effect again.
Though the present invention is illustrated with reference to above-mentioned preferred implementation and accompanying drawing, can under the situation of the scope of the present invention defined in claims, use and improve not breaking away from.
Claims (11)
1. movable crane has:
Pedestal machinery, pitching are equipped with an end of crane arm freely;
Suspension rod, pitching are installed in the front end of this crane arm freely;
The suspension rod elevation mount makes above-mentioned suspension rod pitching,
This suspension rod elevation mount has:
Suspension rod pitching winch is used to make above-mentioned suspension rod pitching;
Suspension rod pitching cable batches the unwinding operation by above-mentioned suspension rod pitching winch;
Bottom that the suspension rod pitching is used and top extensor, volume hangs up states suspension rod pitching cable;
Strut can be installed in the top of above-mentioned crane arm rotationally around horizontal shaft on fore-and-aft direction;
Davit guy links above-mentioned strut and above-mentioned suspension rod;
The strut guy rope links above-mentioned strut and above-mentioned top extensor,
This top extensor constitutes, when the assembling of above-mentioned hoisting crane is decomposed, can be along the crane arm upper surface in the position of base end side with can link between the front position of separating with respect to above-mentioned strut guy rope and move,
And then, on the extensor of above-mentioned top outstanding downwards be provided with this extensor is supported on the crane arm upper surface above support foot, on the other hand, the crane arm upper surface is provided with above-mentioned support foot is moved the support foot guiding parts of guiding.
2. movable crane as claimed in claim 1 constitutes, and above-mentioned support foot respectively is provided with pair of right and left in the both sides, front and back of top extensor, and the top extensor can be by this support foot from standing on the crane arm upper surface.
3. movable crane as claimed in claim 1 as above-mentioned support foot guiding parts, is provided with guide rail on the crane arm upper surface, be provided with the roller that rolls on this guide rail in the lower end of support foot.
4. movable crane as claimed in claim 3, it is the closed section shape that has the upper surface of approximate horizontal under the state of approximate horizontal that above-mentioned guide rail forms making crane arm, and above-mentioned roll forming becomes the tubular that is in contact with it in the whole width range of the upper surface of this guide rail.
5. movable crane as claimed in claim 3 is provided with the roller guiding part that stops roller to break away from from guide rail on above-mentioned support foot.
6. movable crane as claimed in claim 3 is provided with the support plate of the upwardly extending sledge shape in front and back in the lower end of above-mentioned support foot, be provided with roller below this support plate.
7. movable crane as claimed in claim 6 is provided with the return portion of extending obliquely upward in the portion of the rear and front end of above-mentioned support plate.
8. movable crane as claimed in claim 1, on the straight line of the center of passing through above-mentioned top extensor or near the fore-and-aft direction it, on the end of the crane arm front of top extensor, be provided with tow fixed installation portion, the fixed installation of described tow fixed installation portion to this extensor from the distolateral forward cable that draws of crane arm base end side.
9. movable crane as claimed in claim 8, above-mentioned tow fixed installation portion is located on the underslung position than top extensor.
10. movable crane as claimed in claim 1, side at the fore-and-aft direction of above-mentioned top extensor, be provided with the vertical assembly pulley that has around a plurality of vertical pulleys of the sheave shaft of level rotation, be provided with the sideslip wheels that have around a plurality of sideslips wheels of vertical sheave shaft rotation at opposition side.
11. the line of centers when movable crane as claimed in claim 10, the overlooking of above-mentioned vertical assembly pulley is set in and the straight line of the fore-and-aft direction at the center of sheave shaft by the sideslip wheels roughly on the consistent location.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP4389/2004 | 2004-01-09 | ||
| JP2004004389A JP4186822B2 (en) | 2004-01-09 | 2004-01-09 | Mobile crane |
| JP10986/2004 | 2004-01-19 |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2005100038122A Division CN100339291C (en) | 2004-01-09 | 2005-01-10 | Traveling crane and assembling/disassembling method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101062750A true CN101062750A (en) | 2007-10-31 |
| CN100548859C CN100548859C (en) | 2009-10-14 |
Family
ID=34819017
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2007101099029A Expired - Fee Related CN100548859C (en) | 2004-01-09 | 2005-01-10 | Movable crane |
Country Status (2)
| Country | Link |
|---|---|
| JP (1) | JP4186822B2 (en) |
| CN (1) | CN100548859C (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102674169A (en) * | 2012-06-08 | 2012-09-19 | 中联重科股份有限公司 | Truss arm frame and folding method thereof as well as crane |
| CN103708362A (en) * | 2013-12-27 | 2014-04-09 | 浙江三一装备有限公司 | Novel crawler crane inner folding type arm frame and crane |
| CN103979440A (en) * | 2013-02-11 | 2014-08-13 | 利勃海尔-制品爱茵根有限公司 | A method of erecting a long crane jib |
Families Citing this family (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102008020767A1 (en) * | 2007-09-11 | 2009-04-02 | Terex-Demag Gmbh | Auxiliary device for setting up the lower and upper luffing support of an adjustable jib of a mobile crane |
| JP5178166B2 (en) * | 2007-12-04 | 2013-04-10 | Ｉｈｉ建機株式会社 | Crane drum load status display device |
| JP5350896B2 (en) * | 2009-06-09 | 2013-11-27 | 株式会社タダノ | Roughing jib assembly sheave device |
| JP5984499B2 (en) * | 2012-05-14 | 2016-09-06 | 株式会社タダノ | Air sheave unit drive mechanism |
| JP5891162B2 (en) * | 2012-10-03 | 2016-03-22 | 日立住友重機械建機クレーン株式会社 | crane |
| KR101643893B1 (en) * | 2014-09-22 | 2016-07-29 | 대우조선해양 주식회사 | Flying jib applying method of floating crane |
| JP2019031340A (en) * | 2015-11-26 | 2019-02-28 | 株式会社タダノ | Assembled state confirmation device of luffing jib |
| JP6558233B2 (en) * | 2015-12-07 | 2019-08-14 | コベルコ建機株式会社 | Strut assembly assist device and strut assembly method |
| JP6919668B2 (en) * | 2019-03-11 | 2021-08-18 | コベルコ建機株式会社 | crane |
| JP7126981B2 (en) | 2019-03-29 | 2022-08-29 | 住友重機械建機クレーン株式会社 | crane |
| JP2023136408A (en) * | 2022-03-17 | 2023-09-29 | コベルコ建機株式会社 | Sheave device storing and developing method |
| JP2024013760A (en) * | 2022-07-21 | 2024-02-01 | コベルコ建機株式会社 | Crane and crane assembly method |
-
2004
- 2004-01-09 JP JP2004004389A patent/JP4186822B2/en not_active Expired - Fee Related
-
2005
- 2005-01-10 CN CNB2007101099029A patent/CN100548859C/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102674169A (en) * | 2012-06-08 | 2012-09-19 | 中联重科股份有限公司 | Truss arm frame and folding method thereof as well as crane |
| CN103979440A (en) * | 2013-02-11 | 2014-08-13 | 利勃海尔-制品爱茵根有限公司 | A method of erecting a long crane jib |
| CN103708362A (en) * | 2013-12-27 | 2014-04-09 | 浙江三一装备有限公司 | Novel crawler crane inner folding type arm frame and crane |
| CN103708362B (en) * | 2013-12-27 | 2015-12-09 | 浙江三一装备有限公司 | Articulated boom and hoisting crane in a kind of crawler crane |
Also Published As
| Publication number | Publication date |
|---|---|
| JP4186822B2 (en) | 2008-11-26 |
| CN100548859C (en) | 2009-10-14 |
| JP2005194086A (en) | 2005-07-21 |
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