CN101058235A - Hexagonal wired ring winding production line - Google Patents
Hexagonal wired ring winding production line Download PDFInfo
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- CN101058235A CN101058235A CN 200710049239 CN200710049239A CN101058235A CN 101058235 A CN101058235 A CN 101058235A CN 200710049239 CN200710049239 CN 200710049239 CN 200710049239 A CN200710049239 A CN 200710049239A CN 101058235 A CN101058235 A CN 101058235A
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Abstract
The invention relates to a hex iron wire coiled production line that comprises the single work station guiding device, iron wire preheat device, extrusion glue applying device, cooling device, extraction and storage device, iron wire bending device and iron wire twisting device. It has special equipments like wire shortage and broken alarm, oil removal device, iron wire preheat device with automatic adjustment heating temperature, coil extraction, twisting line servo system. The hex iron coiling production line has precise in material dispensing, coiling fineness, even isolation, hex cross section shape stable, basically solving the giant tire iron wire production issue.
Description
(1) technical field:
The present invention and a kind of wire loop Wiring apparatus specifically are a kind of hexagonal wired ring winding production lines.
(2) background technology:
The wire loop main purpose that tyre rim fastens is the rigidity that strengthens the tire root, and wire loop still is the winding basis of triangle glue simultaneously, and being provided with of triangle glue strengthened tire root ability of anti-deformation.
In general undersized tire, wire loop adopts the round wire bending to be welded, and in the production of giant tire, wire loop but will be produced by a cover wire loop winding production line with thin steel wire and finish.What tiltedly the glue giant embryo adopted is the tetragonal wire loops of many groups, is the large-scale overweight hexagonal wire circle of diameter between 35 inches～63 inches and produce all steel giant embryo wire loop, and process equipment can't be finished routinely.
(3) summary of the invention:
The object of the invention has provided a kind of hexagonal wired ring winding production line that can produce hexagonal following cross section steel wire ring.
Can realize the hexagonal wired ring winding production line of above-mentioned purpose, comprise the single station unwinding equipment that is arranged in order installation according to operation, the steel wire preheating device, extrude glue spreading apparatus, cooling device, traction storage device and steel wire wind, its special feature is: be respectively arranged with the control wire loop carries out steel wire on the winding head of vertical rotation circle in the steel wire wind and get, level row silk between the steel wire, the quadruplet servo drive system of jumping silk and steel wire winding total amount up and down between the steel wire, each servo drive system is connected with programmable controller by circuit, realizes the automation to the hexagonal wired ring winding operation.
Different with the winding basal plane of common winding head, the present invention is twined the winding basal plane of head for falling dovetail groove, to satisfy the winding requirement of wire loop symmetry or asymmetric hexagonal cross-section shape, as regular hexagon, about tiltedly various section configurations such as hexagon, different hexagon and the number of turns can be set at any time by programmable controller, by PLC control, operate automatically completely.
Winding head of the present invention is made of the single head that separates, single head is rounded even distribution on vertical plane, single head can radially shrink and expand under the manipulation of controlling organization, the size range of expansion should guarantee to produce 35 inches～63 inches wire loops, to satisfy the production requirement of huge tire, the size range of contraction should guarantee the conveniently assemble and disassemble of wire loop.
Because the volume and weight of huge tire wire loop finished product is huge, get wire loop for unloading smoothly, also be provided with especially and hang the wire loop device, hanging the wire loop device comprises and unloads wire loop manipulator and " L " shape suspension hook, wherein the vertical end of " L " shape suspension hook is connecting by the lifting rope that unloads the traction of wire loop manipulator, the segmental arc that the horizontal ends of " L " shape suspension hook is arch colludes on the interior ring of wire loop, usually " L " shape suspension hook is three, " L " shape suspension hooks that three intervals equate radially collude on the interior ring of wire loop the first half, with the balance that guarantees wire loop and indeformable.
In the foregoing invention hexagonal wired ring winding production line, described single station unwinding equipment is provided with few line and wire break alarm device switch, points out the information that steel wire breaks or steel wire is about to use up to the operator, so that in time handle; Described single station unwinding equipment also is provided with the steel wire steel wire the handled mechanism that degreases that degreases, and the steel wire mechanism that degreases is specially cloth wheel decontamination apparatus.
Main element in the described steel wire preheating device is an electric heating unit, and in the present invention, electric heating unit has by steel wire is tested the speed realizes regulating the function of heating-up temperature, and regulative mode is manual or automatic mode.
Also be provided with steel wire prebuckling device between traction storage device and the steel wire wind, the simplest steel wire prebuckling device is a horizontally disposed winding reel, this twines reel and can move down in vertical direction controllably, with this tensile force of eliminating the internal stress of steel wire and regulating steel wire automatically.
Advantage of the present invention:
1, the circle of hexagonal wired ring winding production line of the present invention is got, is arranged silk, jumps silk and the twining amount four big main actions servo-drive system control by setup parameter, have get material accurately, twine closely, at interval evenly, the stable characteristics of hexangle type shape of cross section.
2, hexagonal wired ring winding production line of the present invention also designs especially and hangs the wire loop device, can satisfy the production and the loading and unloading of the hexagonal wired ring of huge tire, has reduced operator's labour intensity.
3, hexagonal wired ring winding production line of the present invention has also been set up steel wire degrease mechanism, steel wire prebuckling device, in the steel wire preheating device, added the automaton that changes heating-up temperature according to the steel wire gait of march, in single station unwinding equipment, added the alarm switch of fracture of wire and few silk, thereby on whole process, steel wire is carried out monitoring, advantageously guaranteed the quality of giant tyre hexagonal wired ring production with steel wire.
(4) description of drawings:
Fig. 1 is the assembling connection diagram of each device in one embodiment of the present invention.
Fig. 2 is the structural representation that twines head in Fig. 1 case study on implementation.
Fig. 3 is the structural representation that hangs the wire loop device in Fig. 1 case study on implementation.
Figure number sign: 1, single station unwinding equipment; 2, steel wire preheating device; 3, extrude glue spreading apparatus; 4, cooling device; 5, traction storage device; 6, steel wire wind; 7, wire loop; 8, steel wire prebuckling device; 9, twine head; 10, " L " shape suspension hook; 11, unload the wire loop manipulator; 12, the steel wire mechanism that degreases.
(5), the specific embodiment:
Hexagonal wired ring winding production line of the present invention by single station unwinding equipment 1, steel wire preheating device 2, extrude glue spreading apparatus 3, cooling device 4, traction storage device 5, steel wire prebuckling device 8 and steel wire wind 6 etc. and constitute and form a production line successively, as shown in Figure 1 by operation.
As shown in Figure 1, single station unwinding equipment 1 is first procedure equipment of the present invention, and single station unwinding equipment 1 is actually an actinobacillus device, with the unwrapping wire guide groove linearly output of steel wire precursor by fixing that is wrapped on the circle tube.In this device, be provided with steel wire broken string and steel wire and be about to use up alarm switch; one is that steel wire precursor on the circle tube few report from a liner when using up is alert; another is the break alarm when the steel wire precursor breaks in the unwrapping wire process; prompting is in time shut down, and welds with butt welding machine from the new arrangement steel wire precursor or the steel wire that will break.Also be provided with the steel wire mechanism 12 that degreases on the unwrapping wire path of single station unwinding equipment 1, what steel wire degreased that mechanism 12 adopts is cloth wheel decontamination apparatus.
Steel wire preheating device 2 is equipped and and then single station unwinding equipment 1 layout as second operation work of the present invention, as shown in Figure 1, steel wire preheating device 2 is three circle tubes that dislocation is arranged, be provided with electrical heating elements in the circle tube, the steel wire of emitting twines through three circle tubes successively and is heated, electrical heating elements is connected with checkout gear, can monitor the process speed of steel wire, electrical heating elements can be regulated the heating-up temperature to steel wire automatically according to the result of monitoring, heating-up temperature improves when fast as speed, and heating-up temperature just reduces when slow as speed.In the actual production, the steel wire heating temperature range is between 40 ℃ ~ 120 ℃.
Still as shown in Figure 1, three process of the present invention is equipped for extrudes glue spreading apparatus 3, extruding glue spreading apparatus 3 is installed in after the steel wire preheating device 2, extruding glue spreading apparatus 3 mainly is to be coated with to press glue-line on the steel wire after the heating, extrude glue spreading apparatus 3 for having the cold feed extruder of extruder head, cross-head is provided with pressure-temperature sensor, guarantees the encapsulate reliable in quality with this.
The 4th procedure of the present invention is equipped for cooling device 4, and cooling device 4 is arranged in to be extruded after the glue spreading apparatus 3, and as shown in Figure 1,4 pairs of steel wires that are coated with upper glue layer of cooling device cool off, and glue-line is solidified fast, with the firm adhesion of steel wire.
Five processes of the present invention is equipped for traction storage device 5, the steel wire that carries glue-line twines deposit by traction storage device 5, the traction drive motor is an alternating-current variable frequency motor, storage device is for moving up and down unsteady wheels, as shown in Figure 1, steel wire stores effective length and is at least more than 100 meters, adds the steel wire tension buffering wheel before the storage to keep steel wire tension.
The 6th procedure of the present invention is equipped for steel wire prebuckling device 8, will be about to carry out the steel wire that wire loop 7 produces and eliminate stress, promote the tension force processing completely in this procedure, as shown in Figure 1.Steel wire prebuckling device 8 is mainly a horizontally disposed winding reel, in vertical direction, twines reel and is moved up and down by operating mechanism control, twines reel and descends deeply more, and the effect that steel wire prebuckling device 8 eliminates stress, promotes tension force is good more.
As shown in Figure 1, last procedure of the present invention is equipped for the steel wire wind 6 of 35 inches ~ 63 inches wire loops, steel wire wind 6 places after the steel wire prebuckling device 8, steel wire wind 6 twines main transmission and adopts servo-drive, and power of motor is enough big to guarantee required winding tension; Also dispose and batch, jump silk, row's silk, twining amount quadruplet servo drive system, to realize batching, jumping the automation of silk, row's silk, twining amount.The finished form of wire loop 7 can be symmetry or asymmetric hexagon, as regular hexagon, about tiltedly various section configurations such as hexagon, different hexagon and the number of turns can set at any time by programmable controller, completely by PLC control, operate automatically.Native system is realized control by man-machine interface and PLC, carries out parameter by man-machine interface and sets, and revises, stores, calls and fault diagnosis, and PLC accepts man-machine interface management, realizes control completely.
As shown in Figure 2, guarantee wire loop 7 hexagonal cross sectional shapes, must be equipped with the winding head 9 of respective shapes, winding head 9 of the present invention is made of equally distributed single head on the circumference of vertical plane, the winding basal plane that twines head 9 is for falling trapezoidal shape, single head radially shrinks simultaneously and expands under the control of operating mechanism, and the purpose of contraction is the loading and unloading of being convenient to after wire loop 7 is finished, and the size of expansion then will be decided according to the production size of wire loop 7.
Maximum weight after wire loop 7 is finished can reach 180Kg, and its loading and unloading realize by unloading the wire loop device, as shown in Figure 3.Unloading the wire loop device comprises and unloads wire loop manipulator 11 and suspender, suspender is " L " shape suspension hook 10, vertical section of " L " shape suspension hook 10 connects lifting rope, lifting rope is by unloading 11 tractions of wire loop manipulator, the horizontal segment of " L " shape suspension hook 10 is made the arch segmental arc that cooperates with ring in the wire loop 7, in order to lift balance and to keep the circularity of wire loop 7 indeformable, preferably should use three " L " shape suspension hooks 10 to work simultaneously, identical " L " shape suspension hook 10 in three intervals radially hook on the interior ring of wire loop 7 the first half.
Hexagonal wired ring winding production line of the present invention is a raw material with the rolling special steel wire, through lead out, decontamination, continuously heating, kiss-coating, traction store, eliminate stress, automatic winding displacement, winding working procedure one-shot forming, finish wire loop 7 productions.
Claims (10)
1, hexagonal wired ring winding production line, comprise the single station unwinding equipment (1) that is arranged in order according to operation, steel wire preheating device (2), extrude glue spreading apparatus (3), cooling device (4), traction storage device (5) and steel wire wind (6), it is characterized in that: be respectively arranged with control wire loop (7) carries out steel wire on the winding head (9) of vertical rotation circle in the steel wire wind (6) and get, level row silk between the steel wire, the quadruplet servo drive system of jumping silk and steel wire winding total amount up and down between the steel wire, each servo drive system is connected with programmable controller by circuit, realizes the automation to the hexagonal wired ring winding operation.
2, hexagonal wired ring winding production line according to claim 1 is characterized in that: the winding basal plane of described winding head (9) is for falling dovetail groove, to satisfy the winding requirement of wire loop (7) symmetry or asymmetric hexagonal cross-section shape.
3, hexagonal wired ring according to claim 2 is extruded winding production line, it is characterized in that: twine head (9) and be included in rounded equally distributed single head on the vertical plane, single head radially shrinks controllably and expands, and expansion and the size range of shrinking should guarantee 35 inches～63 inches coiling diameter of wire loop (7) and removing stage makeup and costume smoothly of wire loop (7) finished product.
4, hexagonal wired ring winding production line according to claim 3, it is characterized in that: also be provided with and hang the wire loop device, hanging the wire loop device comprises and unloads wire loop manipulator (11) and " L " shape suspension hook (10), wherein the vertical end of " L " shape suspension hook (10) connects the lifting rope by wire loop manipulator (11) traction, and the segmental arc that the horizontal ends of " L " type suspension hook (10) is arch colludes on the interior ring of wire loop (7).
5, hexagonal wired ring winding production line according to claim 4 is characterized in that: " L " shape suspension hook (10) is three, and three equal " L " shape suspension hooks (10) in interval radially collude on the interior ring of wire loop (7) the first half.
6, according to the described any hexagonal wired ring winding production line of claim 1～5, it is characterized in that: the steel wire operating path of described single station unwinding equipment (1) is provided with few line and the wire break alarm that steel wire fracture was used up and judged to the judgement steel wire.
7, according to the described any hexagonal wired ring winding production line of claim 1～5, it is characterized in that: the steel wire operating path of described single station unwinding equipment (1) is provided with the degrease steel wire mechanism (12) that degreases of cleaning of steel wire.
8, hexagonal wired ring according to claim 7 is extruded winding production line, it is characterized in that: the steel wire mechanism (12) that degreases is cloth wheel decontamination apparatus.
9, according to the described any hexagonal wired ring winding production line of claim 1～5, it is characterized in that: steel wire preheating device (2) comprises electric heating unit, and electric heating unit is realized the adjusting of heating-up temperature in manual or automatic mode by steel wire is tested the speed.
10, according to the described any hexagonal wired ring winding production line of claim 1～5, it is characterized in that: the steel wire prebuckling device (8) of also being provided with between traction storage device (5) and steel wire wind (6) operation and eliminating the steel wire internal stress, regulating the steel wire tensile force, steel wire prebuckling device (8) are included in by operating mechanism and are controlled at the level winding reel that vertical direction moves up and down.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200710049239 CN101058235A (en) | 2007-06-01 | 2007-06-01 | Hexagonal wired ring winding production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200710049239 CN101058235A (en) | 2007-06-01 | 2007-06-01 | Hexagonal wired ring winding production line |
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|---|---|
| CN101058235A true CN101058235A (en) | 2007-10-24 |
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| CN 200710049239 Pending CN101058235A (en) | 2007-06-01 | 2007-06-01 | Hexagonal wired ring winding production line |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102114514A (en) * | 2010-12-23 | 2011-07-06 | 天津赛象科技股份有限公司 | Radial tire bead ring winding machine with six stations |
| CN103252906A (en) * | 2012-02-15 | 2013-08-21 | 四川远星橡胶有限责任公司 | Production technology of steel wire ring for tires |
| CN103991226A (en) * | 2013-08-08 | 2014-08-20 | 常州同维佳业新材料科技有限公司 | Coated bunchy yarn processing method |
| CN104395062A (en) * | 2012-06-22 | 2015-03-04 | 不二精工株式会社 | Winding device |
| CN109849395A (en) * | 2018-10-25 | 2019-06-07 | 无锡市蓉阳科技有限公司 | Full-automatic steel wire ring molding machine |
| CN110281562A (en) * | 2019-07-26 | 2019-09-27 | 上海合威橡胶机械工程有限公司 | Full-automatic horizontal triangular glue adhering machine |
| CN110815895A (en) * | 2019-11-27 | 2020-02-21 | 联亚智能科技（苏州）有限公司 | Winding ring device, winding device and tire bead winding system |
| CN113635585A (en) * | 2021-08-10 | 2021-11-12 | 赛轮集团股份有限公司 | Forming method for improving bearing capacity of all-steel radial tire ring part and winding equipment |
| WO2023045308A1 (en) * | 2021-09-26 | 2023-03-30 | 天津赛象科技股份有限公司 | Circular arrangement control method and system for giant tire bead rings |
| CN113635585B (en) * | 2021-08-10 | 2024-07-02 | 赛轮集团股份有限公司 | Forming method and winding equipment for improving bearing capacity of all-steel radial tire ring part |
-
2007
- 2007-06-01 CN CN 200710049239 patent/CN101058235A/en active Pending
Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102114514B (en) * | 2010-12-23 | 2012-10-10 | 天津赛象科技股份有限公司 | Radial tire bead ring winding machine with six stations |
| CN102114514A (en) * | 2010-12-23 | 2011-07-06 | 天津赛象科技股份有限公司 | Radial tire bead ring winding machine with six stations |
| CN103252906A (en) * | 2012-02-15 | 2013-08-21 | 四川远星橡胶有限责任公司 | Production technology of steel wire ring for tires |
| USRE48521E1 (en) | 2012-06-22 | 2021-04-20 | Fuji Seiko Co., Ltd. | Winding device |
| CN104395062A (en) * | 2012-06-22 | 2015-03-04 | 不二精工株式会社 | Winding device |
| CN104395062B (en) * | 2012-06-22 | 2017-03-08 | 不二精工株式会社 | Devices for taking-up |
| US9630370B2 (en) | 2012-06-22 | 2017-04-25 | Fuji Seiko Co., Ltd. | Winding device |
| CN103991226A (en) * | 2013-08-08 | 2014-08-20 | 常州同维佳业新材料科技有限公司 | Coated bunchy yarn processing method |
| CN109849395A (en) * | 2018-10-25 | 2019-06-07 | 无锡市蓉阳科技有限公司 | Full-automatic steel wire ring molding machine |
| CN110281562A (en) * | 2019-07-26 | 2019-09-27 | 上海合威橡胶机械工程有限公司 | Full-automatic horizontal triangular glue adhering machine |
| CN110281562B (en) * | 2019-07-26 | 2024-03-26 | 上海合威橡胶机械工程有限公司 | Full-automatic horizontal triangular glue laminating machine |
| CN110815895A (en) * | 2019-11-27 | 2020-02-21 | 联亚智能科技（苏州）有限公司 | Winding ring device, winding device and tire bead winding system |
| CN110815895B (en) * | 2019-11-27 | 2021-06-04 | 联亚智能科技（苏州）有限公司 | Winding ring device, winding device and tire bead winding system |
| CN113635585A (en) * | 2021-08-10 | 2021-11-12 | 赛轮集团股份有限公司 | Forming method for improving bearing capacity of all-steel radial tire ring part and winding equipment |
| CN113635585B (en) * | 2021-08-10 | 2024-07-02 | 赛轮集团股份有限公司 | Forming method and winding equipment for improving bearing capacity of all-steel radial tire ring part |
| WO2023045308A1 (en) * | 2021-09-26 | 2023-03-30 | 天津赛象科技股份有限公司 | Circular arrangement control method and system for giant tire bead rings |
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