CN101054905A - Single side reverse-folding welding and edge-wrapping reinforced steel-plastic net and supersonic net edge folding-welding machine - Google Patents
Single side reverse-folding welding and edge-wrapping reinforced steel-plastic net and supersonic net edge folding-welding machine Download PDFInfo
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- CN101054905A CN101054905A CN 200610074553 CN200610074553A CN101054905A CN 101054905 A CN101054905 A CN 101054905A CN 200610074553 CN200610074553 CN 200610074553 CN 200610074553 A CN200610074553 A CN 200610074553A CN 101054905 A CN101054905 A CN 101054905A
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Abstract
The invention relates to a head unilateral contrary-folding weld bale side reinforcing steel plastic net and a supersound net side folding welder. The former aims at problems that in prior art, anti-cleavage strength of the welding spot in the net side of the steel plastic net false roof is low, the strength of the welding spot is further less than the tensile strength of the steel plastic net per se, and without suitable as the false roof, to design a contrary-folding weld bale side reinforcing steel plastic net, the tensile strength of the net side can reach equal strength of the steel plastic belt. The supersound net side folding welder is a mechanization manufacturing installation designing for fold welding and reinforcing grid-like plastic net side. The installation adopts the sliding combination supersound welding head to continuously carry out contrary-folding, overwhelming, welding for transverse band remaining end, the structure is simple and practical, the operating is reliable, the installation can be matched with double machines, and can synchronously operate matching with main machine, and carry out processing of folding weld side for open cutting type of net side using a plurality of machines to assemble the supersound net side folding welders.
Description
Technical field: single side reverse-folding welding enveloped edge reinforced steel-plastic net and the supersonic net edge folding-welding machine of taking the lead of the present invention belongs to the net of E21F15/04 mining areas of mine or tunnel support by its application class, should belong to B29C35/10 plastic products and the process equipment of the goods (steel plastic band) of indefinite length by its manufacturing-based category by Wave energy heating, cooling, coagulation forming, or the goods and the process equipment of the moulding of B29C53/04 plastic sheet bending fold.
Background technology: adopt many flat apply steel plastic band that steel wires coat modified plastics outward to compile the steel-plastic net (hereinafter to be referred as steel-plastic net) that weldering makes be a kind of novel the protecting wire net material of just being released by the development of Hangzhou Seeking Truth support material Co., Ltd the second half year in 2005, (seeing that application number is 200520103018.0 utility model application " the false top of mining steel-plastic composite net ") this net material has the tensile strength height, net sheet retractility is little, in light weight, plurality of advantages such as anticorrosive.But this net material is the net that will be welded with the cross intersection point in length and breadth again after being woven by vertical band and cross band, its cross intersection point is the welding between plastics and the plastics fully, its peel strength is about about 150N, tensile strength 4000N far below steel plastic band itself, and in actual applications, be to adopt the method for iron wire colligation to connect being connected between net sheet and the net sheet at two adjacent selvage cross intersection point places, the tensile strength of its junction has not been the tensile strength of steel plastic band, but approach the peel strength of cross intersection point, make the actual supporting effect of net sheet have a greatly reduced quality, when particularly using, make manifesting of this deficiency especially outstanding as the false top of work plane.
Summary of the invention: a kind of single side reverse-folding welding enveloped edge reinforced steel-plastic net and the supersonic net edge folding-welding machine of taking the lead that provides in order to solve the problem that exists on the above-mentioned steel-plastic net selvage linking intensity is provided.What is called is taken the lead single side reverse-folding welding enveloped edge reinforced steel-plastic net, it is characterized in that, the vertical band of that root at net sheet edge is not woven with other cross band, and only the vertical band of this root is pressed in whole cross bands above, then again the surplus end of cross band is encased this vertical band near the vertical belt edge single side reverse-folding that makes progress, and later adopt the ultrasonic welding machine that it is welded with cross band body and the vertical band that is wrapped with what the surplus end of cross band formed, like this, the interconnective intensity in selvage cross intersection point place no longer has been the peel strength at simple solder joint place, and increased cross band folding weldering later and colluded the cover pulling force what vertical band formed, this has just increased the tensile strength that selvage connects greatly, as long as the area of folding solder joint enough just can reach and the equicohesive effect of guipure greatly.The folding of net sheet termination weldering mode is identical with the folding weldering mode of selvage, different just cross band last, indulge and be with surplus end to encase the cross band reflexed.The benefit of this net also has, it can adopt single steel plastic band to the vertical band of adjacent selvage implement to wear around method butt joint selvage, it is easy and simple to handle, and is bigger than iron wire colligation bonding strength, globality might as well.
Supersonic net edge folding-welding machine is to process and the special machine tool of design at the folding weldering of this class checkering plastic tape net selvage specially, it is characterized in that this net edge folding-welding machine is made of necessary parts such as framework platform 1, holder 2, slide plate 3, ultrasonic welding machine 5, push-and-pull cylinder 13, cassette tape pawls 9.Holder 2 is fixedly mounted on the framework platform 1, have chute or guide rail in the both sides of holder, (as dovetail groove etc.) slide plate 3 is installed on the chute or guide rail of holder, slided in slide plate front and back on the vertical direction of selvage, the slide plate front portion is porose, the mold head 7 of ultrasonic welding machine is moved up and down in the hole, design foremost at slide plate has boots shape head 6 again, its boots shape head reflexed that the surplus end of cross band can be made progress overwhelms when slide plate is pushed ahead, and mold head 7 falls to pushing down cross band and later finishes the ultrasonic welding then.Between slide plate 3 and holder 2 push-and-pull cylinder 13 is installed, ultrasonic welding machine 5 is installed in by support 4 and constitutes slip soldering tip parts on the slide plate 3, realizes sliding under the push-and-pull action of push-and-pull cylinder 13.Be processed with the solder joint support beams 8 that is slightly larger than the cross band width in the center of holder 2 front ends, in the both sides of support beams a cassette tape pawl 9 is arranged respectively, this cassette tape pawl can be stuck in the vertical band of selvage on the brace summer 8 the intersection point place with cross band firmly, and guaranteeing can displacement when cross band makes progress reflexed.Cassette tape pawl 9 both can be the hook-shaped claw that moves up and down, also can be to swing forward to compress or swing backward the swing type cassette tape pawl that compresses, but by contrast, it is swung the cassette tape pawl that compresses backward and has more simple and compact for structure, stressed reasonable, be beneficial to and implement the automatic forward space of net sheet, be beneficial to plurality of advantages such as guipure dislocation correction and become preferred forms.The concrete structure of this scheme is the two sorrowful notches that cassette tape pawl 9 is installed that have at the brace summer 8 of holder 2, bottom at notch is processed with axis hole, cassette tape axle 10 is installed in the hole, cassette tape pawl 9 is by notch and 10 fixed installations of cassette tape axle, cassette tape pawl 9 can be by being installed in the crank 11 on the cassette tape axle 10, cylinder 12 is realized the steam-operating swing, also can implement manually by the crank, the connecting rod operating mechanism that are installed on the cassette tape axle 10.The forward swing extreme position of cassette tape pawl is that the cassette tape pawl is fallen under the platform, so that net sheet forward space is not subjected to swipe, the extreme position of back pendulum is that the vertical band of selvage is clamped on the solder joint brace summer.The activities of its selvage folding weldering is: initial state is in going-back position for the folding soldering tip that slides, cassette tape pawl 9 is in preceding deployed position, ride on the boots shape head 6 the surplus end natural torsion of selvage cross band 15, turn over behind the cassette tape pawl 9 vertical 14 chuckings of being with of selvage, push-and-pull cylinder 13 promotes slide plate 3 (both whole slip folding soldering tip) reach, boots shape head 6 heads on the surplus end of the cross band reflexed that makes progress, overwhelm then, the mold head of ultrasonic welding machine 5 falls the surplus end of the cross band of reflexed is compressed and finish welding at this moment, the slip soldering tip retreats, cassette tape pawl 9 opens, and net sheet forward space enters next process cycles.
For weight and highly bigger ultrasonic welding machine 5, the position of the chute on the holder 2 or guide rail and slide plate 3 can also be improved, and support 4 removed, and ultrasonic welding machine 5 is directly installed on the end of slide plate 3, boots shape head 6 is made tubular be sleeved on mold head 7 places, and be fixed on the lower end of ultrasonic welding machine 5, constitute slide head parts as the cross head shape, and with brace summer 8, cassette tape pawl 9, and cassette tape axle 10 separately processing in the bottom of holder 2 front ends, and the common folding-welding machine structure that constitutes that matches with boots shape head 6 and mold head 7.The benefit of this structure is the down-shift of working center that can make slide head, has increased stability, but must reinforce owing to the stress variation of ultrasonic welding machine lower end.
This net edge folding-welding machine can be made the single-point machine and be directly installed on the both sides that steel-plastic net is compiled weldering main frame output net sheet, every limit is installed one, and with the actuator (as cylinder) of net edge folding-welding machine and main frame interlock control, every volume one lattice of main frame, the corresponding lattice that advance of net sheet, net edge folding-welding machine also to selvage folding weldering one lattice, is realized synchronization job with main frame.
Also many of this net edge folding-welding machines can be installed in side by side a framework platform 1 or many ultrasonic welding machines 5 are installed in interlock control on the slide plate 3 side by side, constitute multipoint mode net edge folding-welding machine group, the interval of its mold head is pressed mesh spacing and is arranged, the open type net sheet that is used to cut into two exact halves is implemented segmentation folding weldering system limit separately.
The invention has the beneficial effects as follows:
1, the tensile strength of selvage improves greatly, as long as the area of folding solder joint enough just can reach and the equicohesive effect of guipure greatly.
2, selvage directly docks, and does not need overlapping overlap joint, and the net sheet effectively utilizes area big.
3, can adopt single steel plastic band to the vertical band of adjacent selvage implement to wear around method butt joint selvage, it is easy and simple to handle, and is bigger than iron wire colligation bonding strength, globality might as well.
4, selvage cross band single side reverse-folding has been simplified the structure design of making the limit machine.
5, make the folding toe technology of grid class plastic wire realize mechanization.
Description of drawings:
Figure of description: be to take the lead the part of single side reverse-folding welding enveloped edge reinforced steel-plastic net selvage structure to amplify and the overall construction drawing of supersonic net edge folding-welding machine when welding.
Specific embodiment: taking the lead the concrete structure of single side reverse-folding welding enveloped edge reinforced steel-plastic net is, with that root at net sheet edge vertical be with 14 not with other cross band 15 braidings, and only the vertical band of this root is pressed in whole cross bands above, then again the surplus end of cross band 15 is encased this and vertically is with 15 near the vertical belt edge single side reverse-folding that makes progress, and later adopt the ultrasonic welding machine that it is welded with cross band body and the vertical band that is wrapped with what the surplus end of cross band formed, like this, the interconnective intensity in selvage cross intersection point place no longer has been the peel strength of solder joint, and increased cross band folding weldering later and colluded the cover pulling force what vertical band formed, this has just increased the tensile strength that selvage connects greatly, as long as the area of folding solder joint enough just can reach and the equicohesive effect of guipure greatly.The folding of net sheet termination weldering mode is identical with the folding weldering mode of selvage, different just cross band last, indulge and be with surplus end to encase the cross band reflexed.The benefit of this net also has, it can adopt single steel plastic band to the vertical band of adjacent selvage implement to wear around method butt joint selvage, it is easy and simple to handle, and is bigger than iron wire colligation bonding strength, globality might as well.
Supersonic net edge folding-welding machine is to process and the special machine tool of design at the folding weldering of this class checkering plastic tape net selvage specially, it is characterized in that this net edge folding-welding machine is made of necessary parts such as framework platform 1, holder 2, slide plate 3, ultrasonic welding machine 5, push-and-pull cylinder 13, cassette tape pawls 9.Holder 2 is fixedly mounted on the framework platform 1, have chute or guide rail in the both sides of holder, (as dovetail groove etc.) slide plate 3 is installed on the chute or guide rail of holder, slided in slide plate front and back on the vertical direction of selvage, the slide plate front portion is porose, the mold head 7 of ultrasonic welding machine is moved up and down in the hole, design foremost at slide plate has boots shape head 6, its boots shape head reflexed that the surplus end of cross band can be made progress overwhelms when slide plate is pushed ahead, and mold head 7 falls to pushing down cross band and later finishes the ultrasonic welding then.Between slide plate 3 and holder 2 push-and-pull cylinder 13 is installed, ultrasonic welding machine 5 is installed in by support 4 and constitutes slip soldering tip parts on the slide plate 3, realizes sliding under the effect of push-and-pull cylinder 13.Be processed with the solder joint support beams 8 that is slightly larger than the cross band width in the center of holder 2 front ends, in the both sides of support beams a cassette tape pawl 9 is arranged respectively, this cassette tape pawl can be vertical with the 14 intersection point places that are stuck in firmly on the brace summer 8 with cross band with selvage, and guaranteeing can displacement when cross band makes progress reflexed.Cassette tape pawl 9 both can be the hook-shaped claw that moves up and down, also can be to swing forward to compress or swing backward the swing type cassette tape pawl that compresses, but by contrast, it is swung the cassette tape pawl that compresses backward and has more simple and compact for structure, stressed reasonable, be beneficial to and implement the automatic forward space of net sheet, be beneficial to plurality of advantages such as guipure dislocation correction and become preferred forms.The concrete structure of this scheme is the two sorrowful notches that cassette tape pawl 9 is installed that have at the supporting traverse 8 of holder 2, bottom at notch is processed with axis hole, cassette tape axle 10 is installed in the hole, cassette tape pawl 9 is by notch and 10 fixed installations of cassette tape axle, cassette tape pawl 9 can be by being installed in the crank 11 on the cassette tape axle 10, cylinder 12 is realized the steam-operating swing, also can implement manually by the crank, the connecting rod operating mechanism that are installed on the cassette tape axle 10.The forward swing extreme position of cassette tape pawl is that the cassette tape pawl is fallen under the platform, so that net sheet forward space is not subjected to swipe, the extreme position of back pendulum is selvage to be indulged be with 14 to be clamped on the solder joint brace summer 8.The activities of its selvage folding weldering is: initial state is in going-back position for the folding soldering tip that slides, cassette tape pawl 9 is in preceding deployed position, ride on the boots shape head 6 the surplus end natural torsion of selvage cross band 15, turn over behind the cassette tape pawl 9 vertical 14 chuckings of being with of selvage, push-and-pull cylinder 13 promotes slide plate 3 (both whole slip folding soldering tip) reach, boots shape head 6 heads on the surplus end of the cross band reflexed that makes progress, overwhelm then, the mold head of ultrasonic welding machine 5 falls the surplus end of the cross band of reflexed is compressed and finish welding at this moment, the slip soldering tip retreats, cassette tape pawl 9 opens, and net sheet forward space enters next process cycles.
For weight and highly bigger ultrasonic welding machine 5, the position of the chute on the holder 2 or guide rail and slide plate 3 can also be improved, and support 4 removed, and ultrasonic welding machine 5 is directly installed on the end of slide plate 3, boots shape head 6 is made tubular be sleeved on mold head 7 places, and be fixed on the lower end of ultrasonic welding machine 5, constitute slide head parts as the cross head shape, and with brace summer 8, cassette tape pawl 9, and cassette tape axle 10 separately processing in the bottom of holder 2 front ends, and the common folding-welding machine structure that constitutes that matches with boots shape head 6 and mold head 7.The benefit of this structure is the down-shift of working center that can make slide head, has increased stability, but must reinforce owing to the stress variation of ultrasonic welding machine lower end.
This net edge folding-welding machine can be made the single-point machine and be directly installed on the both sides that steel-plastic net is compiled weldering main frame output net sheet, every limit is installed one, and with the actuator (as cylinder) of net edge folding-welding machine and main frame interlock control, every volume one lattice of main frame, the corresponding lattice that advance of net sheet, net edge folding-welding machine also to selvage folding weldering one lattice, is realized synchronization job with main frame.
Also many of this net edge folding-welding machines can be installed in side by side a framework platform 1 or many ultrasonic welding machines 5 are installed in interlock control on the slide plate 3 side by side, constitute multipoint mode net edge folding-welding machine group, the interval of its mold head is pressed mesh spacing and is arranged, the open type net sheet that is used to cut into two exact halves is implemented segmentation folding weldering system limit separately.
Claims (8)
1, a kind of single side reverse-folding welding enveloped edge reinforced steel-plastic net of taking the lead, it is characterized in that the vertical band of selvage (14) does not weave with cross band (15), only will indulge band be pressed in whole cross bands above, the surplus end of cross band (15) encases the vertical band of selvage (14) near the vertical belt edge reflexed that makes progress, and the surplus end of cross band is later welded with vertical band and cross band body employing ultrasonic.
2, a kind of supersonic net edge folding-welding machine, it is characterized in that, this machine is by framework platform (1), holder (2), slide plate (3), ultrasonic welding machine (5), push-and-pull cylinder (13), support (4), cassette tape pawl (9), cassette tape axle (10) constitutes, holder (2) is installed on the framework platform (1) by bolt, both sides on holder are processed with chute or guide rail, slide plate (3) is installed on the chute or guide rail of holder, can be along fixedly slide in the chute or the guide rail front and back of support, the slide plate front portion is processed with the through hole that mold head (7) is moved up and down, the front end of slide plate is processed with boots shape head (6), ultrasonic welding machine (5) is installed on the slide plate (3) by support (4) and bolt, be processed with the solder joint brace summer (8) that is slightly larger than the cross band width in the centre position of holder (2) front end, be processed with cassette tape pawl groove in the both sides of brace summer, bottom at cassette tape pawl groove is processed with axis hole, and cassette tape axle (10) is installed in the hole; Cassette tape pawl (9) is by cassette tape pawl groove and cassette tape axle (10) mount.
3, supersonic net edge folding-welding machine according to claim 2 is characterized in that, can go up at cassette tape axle (10) the steam-operating swing mechanism that is made of crank (11), cylinder (12) is installed.
4, supersonic net edge folding-welding machine according to claim 2 is characterized in that, can also go up at cassette tape axle (10) crank, the manually operated swing mechanism of connecting rod are installed.
5, supersonic net edge folding-welding machine according to claim 2 is characterized in that, cassette tape pawl (9) and cassette tape axle (10) can also be installed in the rear lower of solder joint brace summer (8), becomes the cassette tape structure that forward swing compresses.
6, supersonic net edge folding-welding machine according to claim 2 is characterized in that, cassette tape pawl (9) can also be the hook-shaped claw that moves up and down.
7, supersonic net edge folding-welding machine according to claim 2, it is characterized in that, for weight and highly bigger ultrasonic welding machine 5, the position of the chute on the holder 2 or guide rail and slide plate 3 can also be improved, and support 4 removed, and ultrasonic welding machine 5 is directly installed on the end of slide plate 3, boots shape head 6 is made tubular be sleeved on mold head 7 places, and be fixed on the lower end of ultrasonic welding machine 5, constitute slide head parts as the cross head shape, and with brace summer 8, cassette tape pawl 9, and cassette tape axle 10 separately processing in the bottom of holder 2 front ends, and the common folding-welding machine structure that constitutes that matches with boots shape head 6 and mold head 7.
8, according to the described supersonic net edge folding-welding machine of claim 2, it is characterized in that, also many of this net edge folding-welding machines can be installed in side by side a framework platform 1 or many ultrasonic welding machines 5 are installed in interlock control on the slide plate 3 side by side, constitute multipoint mode net edge folding-welding machine group.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2006100745537A CN101054905B (en) | 2006-04-14 | 2006-04-14 | Single side reverse-folding welding and edge-wrapping reinforced steel-plastic net and supersonic net edge folding-welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2006100745537A CN101054905B (en) | 2006-04-14 | 2006-04-14 | Single side reverse-folding welding and edge-wrapping reinforced steel-plastic net and supersonic net edge folding-welding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101054905A true CN101054905A (en) | 2007-10-17 |
| CN101054905B CN101054905B (en) | 2012-05-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2006100745537A Expired - Fee Related CN101054905B (en) | 2006-04-14 | 2006-04-14 | Single side reverse-folding welding and edge-wrapping reinforced steel-plastic net and supersonic net edge folding-welding machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102962998A (en) * | 2012-11-29 | 2013-03-13 | 高能 | Automatic buckle welding machine |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2284655Y (en) * | 1996-12-27 | 1998-06-24 | 王泽成 | Prebending wire network loom |
| ITUD20030072A1 (en) * | 2003-03-28 | 2004-09-29 | Piegatrici Macch Elettr | MACHINE FOR REALIZING METAL NETWORKS AND RELATED METHOD OF REALIZATION. |
| CN2642995Y (en) * | 2003-08-07 | 2004-09-22 | 高升 | High-strength type plastic flat net for coal mine down-hole support |
| CN2749942Y (en) * | 2004-11-03 | 2006-01-04 | 李建明 | Full enclosed integrated steel-plastic geogrid |
| CN2913614Y (en) * | 2006-04-14 | 2007-06-20 | 陈树林 | Strengthening steel-plastic mesh for single-side back-fold welding enveloped edge and ultrasonic selvage fold welding machine |
-
2006
- 2006-04-14 CN CN2006100745537A patent/CN101054905B/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102962998A (en) * | 2012-11-29 | 2013-03-13 | 高能 | Automatic buckle welding machine |
| CN102962998B (en) * | 2012-11-29 | 2015-01-07 | 高能 | Automatic buckle welding machine |
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| CN101054905B (en) | 2012-05-09 |
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Address after: 100022, Chaoyang District, 20 East Third Ring Road, 63 R & F Center, force energy company, Beijing Patentee after: Chen Shulin Address before: 719315, No. 1905, No. 3, Gao Liu tower, Shenmu county, Shaanxi Patentee before: Chen Shulin |
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Granted publication date: 20120509 Termination date: 20150414 |
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Addressee: Chen Shulin Document name: Notification of Termination of Patent Right |