CN110153336A - Fabrication of reinforcing cage method and system - Google Patents
Fabrication of reinforcing cage method and system Download PDFInfo
- Publication number
- CN110153336A CN110153336A CN201910498662.9A CN201910498662A CN110153336A CN 110153336 A CN110153336 A CN 110153336A CN 201910498662 A CN201910498662 A CN 201910498662A CN 110153336 A CN110153336 A CN 110153336A
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- Prior art keywords
- fabrication
- welder
- steel
- reinforcing cage
- closed stirrup
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F27/00—Making wire network, i.e. wire nets
- B21F27/12—Making special types or portions of network by methods or means specially adapted therefor
- B21F27/20—Making special types or portions of network by methods or means specially adapted therefor of plaster-carrying network
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wire Processing (AREA)
- Reinforcement Elements For Buildings (AREA)
Abstract
The present invention provides a kind of fabrication of reinforcing cage method and system, is related to prefabricated components production technical field, fabrication of reinforcing cage method the following steps are included: blanking device by multiple transverse bar blankings between two vertical muscle;First welder welds transverse bar and vertical muscle to form steel mesh;Steel mesh is cut into preset size by shear;Steel mesh is delivered to the second welder by the first conveying device;Second welder grabs steel bar end, and steel bar end is welded to form closed stirrup with the both ends of steel mesh respectively.Closed stirrup is made using blanking device, the first welder, shear, the first conveying device and the second welder, only need a small amount of personnel's operation, the degree of automation for improving closed stirrup production, improves production efficiency, reduces the time cost of production;And it is made closed stirrup by blanking device, the first welder, shear, the first conveying device and the second welder, final product quality is stablized, and can be improved yield rate.
Description
Technical field
The present invention relates to prefabricated components production technical fields, more particularly, to a kind of fabrication of reinforcing cage method, and one kind
Fabrication of reinforcing cage system.
Background technique
Some concrete components need to improve structural strength using closed stirrup, this closing ring in prefabricated components
Muscle has no idea to produce on conventional hoop bender.
Meanwhile a certain number of equidistant or non-equidistant transverse bars can also be welded or bound in this closed stirrup, it is formed
Monolithic ladder shape steel mesh, then steel reinforcement cage is formed by multiple ladder shape steel meshes.
The production of current this steel reinforcement cage is bound manually using simple rack, and production efficiency is low, is unable to satisfy
Industrialization demand.
Summary of the invention
The purpose of the present invention is to provide a kind of fabrication of reinforcing cage methods, to solve steel reinforcement cage production effect in the prior art
The low technical problem of rate.
Fabrication of reinforcing cage method provided by the invention, comprising the following steps:
Blanking device is by multiple transverse bar blankings between two vertical muscle;First welder welds transverse bar with vertical muscle to be formed
Steel mesh;Steel mesh is cut into preset size by shear;Steel mesh is delivered to the second welding dress by the first conveying device
It sets;Second welder grabs steel bar end, and steel bar end is welded to form closed stirrup with the both ends of steel mesh respectively.
Further, blanking device is by transverse bar blanking to further comprising the steps of between two vertical muscle: blanking device will be more
The end part aligning of a transverse bar.
Further, steel bar end is welded to form closed stirrup with the both ends of steel mesh respectively, the second welder will
Steel bar end, which pressurizes, is welded in the both ends of steel mesh.
Further, the fabrication of reinforcing cage method is further comprising the steps of:
It is bent shear and bar bending is formed into steel bar end, and steel bar end is cut into preset size.
Further, the fabrication of reinforcing cage method is further comprising the steps of:
Decoiling equipment is by biscuit uncoiling, and straightener is by bar straightening;It is mobile that traction device draws reinforcing bar.
Further, the fabrication of reinforcing cage method is further comprising the steps of:
Closed stirrup is collected to closed stirrup and stores station by collection device;Closed stirrup is delivered to by the second conveying device
Preset position;Closed stirrup is bundled or is welded and forms steel reinforcement cage;Steel reinforcement cage is hoisted to products storage station by handling apparatus.
Fabrication of reinforcing cage system provided by the invention, including the blanking device, the first welder, shearing dress set gradually
It sets, conveying device and the second welder;
The blanking device is used for multiple transverse bar blankings between two vertical muscle;
First welder is used to weld transverse bar and vertical muscle to form steel mesh;
The shear is used to steel mesh being cut into preset size;
The conveying device is used to steel mesh being delivered to the second welder;
Second welder welds shape with the both ends of steel mesh respectively for grabbing steel bar end, and by steel bar end
At closed stirrup.
Further, the fabrication of reinforcing cage system further includes bending shear;
The bending shear is used to bar bending forming steel bar end, and steel bar end is cut into preset ruler
It is very little.
Further, the fabrication of reinforcing cage system further includes decoiling equipment, straightener and traction device;
The decoiling equipment is used for biscuit uncoiling;The straightener is used for bar straightening;The traction device is used
It is mobile in traction reinforcing bar.
Further, the fabrication of reinforcing cage system further includes collection device, the second conveying device and handling apparatus;
The collection device, which is used to collect closed stirrup to closed stirrup, stores station;Second conveying device is used for
Closed stirrup is delivered to preset position;The handling apparatus is used to steel reinforcement cage being hoisted to products storage station.
Fabrication of reinforcing cage method provided by the invention, comprising the following steps: blanking device is by multiple transverse bar blankings to two
Between vertical muscle;First welder welds transverse bar and vertical muscle to form steel mesh;Steel mesh is cut into preset by shear
Size;Steel mesh is delivered to the second welder by the first conveying device;Second welder grabs steel bar end, by reinforcing bar end
Head welds to form closed stirrup with the both ends of steel mesh respectively.Utilize blanking device, the first welder, shear, first
Conveying device and the second welder make closed stirrup, and whole process only needs a small amount of personnel to operate, and it is raw to improve closed stirrup
The degree of automation of production, improves production efficiency, reduces the time cost and field management difficulty of production;And it is filled by blanking
It sets, the first welder, shear, the first conveying device and the second welder are made closed stirrup, final product quality
Stablize, can be improved yield rate.
Detailed description of the invention
It, below will be to specific in order to illustrate more clearly of the specific embodiment of the invention or technical solution in the prior art
Embodiment or attached drawing needed to be used in the description of the prior art be briefly described, it should be apparent that, it is described below
Attached drawing is some embodiments of the present invention, for those of ordinary skill in the art, before not making the creative labor
It puts, is also possible to obtain other drawings based on these drawings.
Fig. 1 is the main view of fabrication of reinforcing cage system provided in an embodiment of the present invention;
Fig. 2 is the top view of fabrication of reinforcing cage system provided in an embodiment of the present invention;
Fig. 3 is the top view with the fabrication of reinforcing cage system at cage workbench provided in an embodiment of the present invention;
Fig. 4 is the closed stirrup of fabrication of reinforcing cage method production provided in an embodiment of the present invention.
Icon: 1- decoiling equipment;2- straightener;3- shear;The first welder of 4-;5- second is welded
Device;6- collection device;7- hanging apparatus;8- is at cage workbench;9- products storage station;10- transverse bar;11- indulges muscle;
12- steel bar end;The first conveying device of 13-.
Specific embodiment
Technical solution of the present invention is clearly and completely described below in conjunction with attached drawing, it is clear that described implementation
Example is a part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, ordinary skill
Personnel's every other embodiment obtained without making creative work, shall fall within the protection scope of the present invention.
The present invention provides a kind of fabrication of reinforcing cage method and system, and multiple embodiments are given below to provided by the invention
Fabrication of reinforcing cage method and system are described in detail.
Fabrication of reinforcing cage method provided in this embodiment, comprising the following steps:
Blanking device is by multiple 10 blankings of transverse bar between two vertical muscle 11;First welder 4 is by transverse bar 10 and vertical muscle
11 welding form steel mesh;Steel mesh is cut into preset size by shear 3;First conveying device 13 conveys steel mesh
To the second welder 5;Second welder 5 grabs steel bar end 12, and steel bar end 12 is welded with the both ends of steel mesh respectively
It connects to form closed stirrup.
It is made using blanking device, the first welder 4, shear 3, the first conveying device 13 and the second welder 5
Make closed stirrup, whole process only needs a small amount of personnel to operate, and improves the degree of automation of closed stirrup production, improves production
Efficiency reduces the time cost of production;And by blanking device, the first welder 4, shear 3, the first conveying device
13 and second welder 5 be made closed stirrup, final product quality is stablized, and can be improved yield rate.
Specifically, two vertical muscle 11 are delivered to below blanking device, blanking device by multiple 10 blankings of transverse bar to two it is vertical
After between muscle 11, transverse bar 10 and the welding of vertical muscle 11 are formed steel mesh by the first welder 4;Shear 3 is by two vertical muscle 11
It is cut into suitable size, so that steel mesh is cut into preset size;Steel mesh is delivered to second by the first conveying device 13
Welder 5;Second welder 5 grabs steel bar end 12, and steel bar end 12 is welded respectively to be formed with the both ends of steel mesh
Closed stirrup.
Wherein, the first welder 4 can weld transverse bar 10 and vertical muscle 11 using electric resistance welding, to form ladder shape reinforcing bar
Net.
Wherein, the first conveying device 13 can complete conveying using kinds of drive such as idler wheel, chain or belts.
Further, blanking device is by 10 blanking of transverse bar to further comprising the steps of between two vertical muscle 11: blanking device
By the end part aligning of multiple transverse bars 10.
Wherein, can be set two cylinders being oppositely arranged in blanking device, multiple settings of transverse bars 10 two cylinders it
Between, two cylinder relative movements can be by the end part aligning of multiple transverse bars 10, so that the arrangement of transverse bar 10 in steel mesh is more whole
Together, final product quality is improved.
Further, steel bar end 12 is welded to form closed stirrup with the both ends of steel mesh respectively, the second welder 5
Steel bar end 12 is pressurizeed and is welded in the both ends of steel mesh.
It can be pressurizeed and be welded at the both ends of steel mesh using flash welder or other suitable welding equipment (one or 2)
Steel bar end 12 forms equicohesive closed stirrup.
Further, the fabrication of reinforcing cage method is further comprising the steps of:
It is bent shear 3 and bar bending is formed into steel bar end 12, and steel bar end 12 is cut into preset size.
It is bent shear 3 and bar bending is formed into steel bar end 12, steel bar end 12 is similar to U-shaped, and by reinforcing bar end
First 12 are cut into preset size, to form the closed stirrup of pre-set dimension.
Reinforcing bar is manually bent in bending shear 3, and while cutting off steel bar end 12, welding mechanism is to reinforcing bar end
First 12 are grabbed, and the second welder 5 welds the positioning alignment of steel bar end 12.
Further, fabrication of reinforcing cage method is further comprising the steps of: decoiling equipment 1 will by biscuit uncoiling, straightener 2
Bar straightening;Traction device draws reinforcing bar.
It can be using vertical or Horizontal despooling frame to biscuit uncoiling;Reinforcing bar can be carried out using multiple groups idler wheel or revolution hub
Aligning;It can be moved along using traction mechanism traction reinforcing bar.
In the present embodiment, by after biscuit uncoiling, reinforcing bar is carried out just aligning, traction device and led decoiling equipment 1 by straightener 2
After drawing reinforcing bar forward movement, reinforcing bar enters straightener 2 and carries out fine straightening, to improve straightening quality.
Closed stirrup is made as the process of closed stirrup by raw material, is only needed a small amount of personnel's operation, is improved closed stirrup
The degree of automation of production, improves production efficiency, reduces the time cost of production;And final product quality is stablized, Neng Gouti
High finished product rate.
Further, fabrication of reinforcing cage method is further comprising the steps of:
Closed stirrup is collected to closed stirrup and stores station by collection device 6;Stirrup is stored station by the second conveying device
In closed stirrup be delivered to preset position;Steel is formed utilizing manually to bundle closed stirrup or weld at cage workbench 8
Muscle cage;Steel reinforcement cage is hoisted to products storage station 9 by handling apparatus.
Second conveying device can complete conveying using kinds of drive such as idler wheel, chain or belts;Hanging apparatus 7 can be adopted
With steel reinforcement cage special hanger.
Fabrication of reinforcing cage system provided in this embodiment, as shown in Figures 1 to 4, including set gradually blanking device,
One welder 4, shear 3, conveying device and the second welder 5;
Blanking device is used for multiple 10 blankings of transverse bar between two vertical muscle 11;
First welder 4 is used to transverse bar 10 and the welding of vertical muscle 11 forming steel mesh;
Shear 3 is used to steel mesh being cut into preset size;
Conveying device is used to steel mesh being delivered to the second welder 5;
Second welder 5 is welded with the both ends of steel mesh respectively for grabbing steel bar end 12, and by steel bar end 12
Form closed stirrup.
It is made using blanking device, the first welder 4, shear 3, the first conveying device 13 and the second welder 5
Make closed stirrup, whole process only needs a small amount of personnel to operate, and improves the degree of automation of closed stirrup production, improves production
Efficiency reduces the time cost of production;And by blanking device, the first welder 4, shear 3, the first conveying device
13 and second welder 5 be made closed stirrup, final product quality is stablized, and can be improved yield rate.
Wherein, the first welder 4 can weld transverse bar 10 and vertical muscle 11 using electric resistance welding, to form ladder shape reinforcing bar
Net.
Wherein, the first conveying device 13 can complete conveying using kinds of drive such as idler wheel, chain or belts.
Further, fabrication of reinforcing cage system further includes bending shear 3;Shear 3 is bent for reinforcing bar is curved
It is curved to be cut into preset size at steel bar end 12, and by steel bar end 12.
It is bent shear 3 and bar bending is formed into steel bar end 12, steel bar end 12 is similar to U-shaped, and by reinforcing bar end
First 12 are cut into preset size, to form the closed stirrup of pre-set dimension.
Reinforcing bar is manually bent in bending shear 3, and while cutting off steel bar end 12, welding mechanism is to reinforcing bar end
First 12 are grabbed, and the second welder 5 welds the positioning alignment of steel bar end 12.
Further, fabrication of reinforcing cage system further includes decoiling equipment 1, straightener 2 and traction device;Decoiling equipment 1
For by biscuit uncoiling;Straightener 2 is used for bar straightening;Traction device is for drawing reinforcing bar.
It can be using vertical or Horizontal despooling frame to biscuit uncoiling;Reinforcing bar can be carried out using multiple groups idler wheel or revolution hub
Aligning;It can be moved along using traction mechanism traction reinforcing bar.
In the present embodiment, by after biscuit uncoiling, reinforcing bar is carried out just aligning, traction device and led decoiling equipment 1 by straightener 2
After drawing reinforcing bar forward movement, reinforcing bar enters straightener 2 and carries out fine straightening, to improve straightening quality.
Further, fabrication of reinforcing cage system further includes collection device 6, the second conveying device and handling apparatus;Collect dress
6 are set for collecting closed stirrup;Second conveying device is used to closed stirrup being delivered to preset position;Handling apparatus is used for will
Steel reinforcement cage is hoisted to products storage station 9.
Wherein, the second conveying device can complete conveying using kinds of drive such as idler wheel, chain or belts;Hanging apparatus 7
Steel reinforcement cage special hanger can be used.
Fabrication of reinforcing cage system provided in this embodiment, closed stirrup are made as the process of closed stirrup by raw material, only
A small amount of personnel's operation is needed, the degree of automation of closed stirrup production is improved, improves production efficiency, reduce the time of production
Cost;And final product quality is stablized, and can be improved yield rate.
Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention., rather than its limitations;To the greatest extent
Pipe present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: its according to
So be possible to modify the technical solutions described in the foregoing embodiments, or to some or all of the technical features into
Row equivalent replacement;And these are modified or replaceed, various embodiments of the present invention technology that it does not separate the essence of the corresponding technical solution
The range of scheme.
Claims (10)
1. a kind of fabrication of reinforcing cage method, which comprises the following steps:
Blanking device is by (10) blanking of multiple transverse bars between two vertical muscle (11);First welder (4) by transverse bar (10) with
Vertical muscle (11) welding forms steel mesh;Steel mesh is cut into preset size by shear (3);First conveying device (13) will
Steel mesh is delivered to the second welder (5);Second welder (5) grabs steel bar end (12), by steel bar end (12) point
Do not weld to form closed stirrup with the both ends of steel mesh.
2. fabrication of reinforcing cage method according to claim 1, which is characterized in that blanking device is by transverse bar (10) blanking to two
Further comprising the steps of between vertical muscle (11): blanking device is by the end part aligning of multiple transverse bars (10).
3. fabrication of reinforcing cage method according to claim 1, which is characterized in that by steel bar end (12) respectively with steel mesh
Both ends weld to form closed stirrup, and steel bar end (12) pressurization is welded in the both ends of steel mesh by the second welder (5).
4. fabrication of reinforcing cage method according to claim 1, which is characterized in that the fabrication of reinforcing cage method further includes following
Step:
It is bent shear (3) and bar bending is formed into steel bar end (12), and steel bar end (12) is cut into preset ruler
It is very little.
5. fabrication of reinforcing cage method described in any one of -4 according to claim 1, which is characterized in that the fabrication of reinforcing cage side
Method is further comprising the steps of:
Decoiling equipment (1) is by biscuit uncoiling, and straightener (2) is by bar straightening;It is mobile that traction device draws reinforcing bar.
6. fabrication of reinforcing cage method described in any one of -4 according to claim 1, which is characterized in that the fabrication of reinforcing cage side
Method is further comprising the steps of:
Closed stirrup is collected to closed stirrup and stores station by collection device (6);Closed stirrup is delivered to by the second conveying device
Preset position;Closed stirrup is bundled or is welded and forms steel reinforcement cage;Steel reinforcement cage is hoisted to products storage station by handling apparatus
(9)。
7. a kind of fabrication of reinforcing cage system, which is characterized in that including set gradually blanking device, the first welder (4), cut
Cutting apparatus (3), conveying device and the second welder (5);
The blanking device is used for (10) blanking of multiple transverse bars between two vertical muscle (11);
First welder (4) is used to transverse bar (10) and vertical muscle (11) welding forming steel mesh;
The shear (3) is used to steel mesh being cut into preset size;
The conveying device is used to steel mesh being delivered to the second welder (5);
Second welder (5) for grabbing steel bar end (12), and by steel bar end (12) respectively with steel mesh two
End welding forms closed stirrup.
8. fabrication of reinforcing cage system according to claim 7, which is characterized in that the fabrication of reinforcing cage system further includes curved
Bent shear (3);
The bending shear (3) is used to bar bending forming steel bar end (12), and steel bar end (12) is cut into
Preset size.
9. fabrication of reinforcing cage system according to claim 7, which is characterized in that fabrication of reinforcing cage system further includes uncoiling dress
Set (1), straightener (2) and traction device;
The decoiling equipment (1) is used for biscuit uncoiling;The straightener (2) is mobile for drawing reinforcing bar;The traction dress
It sets for drawing reinforcing bar.
10. fabrication of reinforcing cage system according to claim 7, which is characterized in that fabrication of reinforcing cage method further includes collecting
Device (6), the second conveying device and handling apparatus;
The collection device (6), which is used to collect closed stirrup to closed stirrup, stores station;Second conveying device is used for
Closed stirrup is delivered to preset position;The handling apparatus is used to steel reinforcement cage being hoisted to products storage station (9).
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CN201910498662.9A CN110153336A (en) | 2019-06-10 | 2019-06-10 | Fabrication of reinforcing cage method and system |
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CN201910498662.9A CN110153336A (en) | 2019-06-10 | 2019-06-10 | Fabrication of reinforcing cage method and system |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110497110A (en) * | 2019-09-04 | 2019-11-26 | 湖南三一快而居住宅工业有限公司 | A kind of cylindricality steel reinforcement cage production method and production system |
CN110814233A (en) * | 2019-11-28 | 2020-02-21 | 中建科技有限公司深圳分公司 | Reinforcing cage production line |
CN111496451A (en) * | 2020-06-01 | 2020-08-07 | 上海隧道工程有限公司 | Automatic welding system for segment steel reinforcement cage and construction method thereof |
CN112008433A (en) * | 2020-09-02 | 2020-12-01 | 湖南三一快而居住宅工业有限公司 | Production process and production line for mesh with closed hooping at end part |
CN114042825A (en) * | 2021-10-30 | 2022-02-15 | 山东豪迈机械制造有限公司 | Automatic production method and device of steel reinforcement cage for high-speed rail track slab |
CN114042840A (en) * | 2021-10-30 | 2022-02-15 | 山东豪迈机械制造有限公司 | Method and device for preparing lower layer of reinforcement cage for high-speed rail plate |
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CN206981668U (en) * | 2017-06-16 | 2018-02-09 | 建科机械(天津)股份有限公司 | Full-automatic welding machine of mesh |
CN108405767A (en) * | 2018-07-12 | 2018-08-17 | 湖南三快而居住宅工业有限公司 | Reinforced mesh welding production line |
CN109079064A (en) * | 2018-07-26 | 2018-12-25 | 中国建筑科学研究院有限公司建筑机械化研究分院 | A kind of welded closure stirrup equipment for automatically processing |
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CN206981668U (en) * | 2017-06-16 | 2018-02-09 | 建科机械(天津)股份有限公司 | Full-automatic welding machine of mesh |
CN107225315A (en) * | 2017-07-06 | 2017-10-03 | 建科机械(天津)股份有限公司 | A kind of arc mesh sheet welding machine of mesh |
CN108405767A (en) * | 2018-07-12 | 2018-08-17 | 湖南三快而居住宅工业有限公司 | Reinforced mesh welding production line |
CN109079064A (en) * | 2018-07-26 | 2018-12-25 | 中国建筑科学研究院有限公司建筑机械化研究分院 | A kind of welded closure stirrup equipment for automatically processing |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110497110A (en) * | 2019-09-04 | 2019-11-26 | 湖南三一快而居住宅工业有限公司 | A kind of cylindricality steel reinforcement cage production method and production system |
CN110814233A (en) * | 2019-11-28 | 2020-02-21 | 中建科技有限公司深圳分公司 | Reinforcing cage production line |
CN111496451A (en) * | 2020-06-01 | 2020-08-07 | 上海隧道工程有限公司 | Automatic welding system for segment steel reinforcement cage and construction method thereof |
CN112008433A (en) * | 2020-09-02 | 2020-12-01 | 湖南三一快而居住宅工业有限公司 | Production process and production line for mesh with closed hooping at end part |
CN114042825A (en) * | 2021-10-30 | 2022-02-15 | 山东豪迈机械制造有限公司 | Automatic production method and device of steel reinforcement cage for high-speed rail track slab |
CN114042840A (en) * | 2021-10-30 | 2022-02-15 | 山东豪迈机械制造有限公司 | Method and device for preparing lower layer of reinforcement cage for high-speed rail plate |
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Application publication date: 20190823 |