CN101040075A - Woven fabric for embossing - Google Patents

Woven fabric for embossing Download PDF

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Publication number
CN101040075A
CN101040075A CNA2006800010172A CN200680001017A CN101040075A CN 101040075 A CN101040075 A CN 101040075A CN A2006800010172 A CNA2006800010172 A CN A2006800010172A CN 200680001017 A CN200680001017 A CN 200680001017A CN 101040075 A CN101040075 A CN 101040075A
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China
Prior art keywords
pile
embossing
woven fabric
fabric
section
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CNA2006800010172A
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CN101040075B (en
Inventor
洼田治和
筒井昌哉
铃木由香利
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Seiren Co Ltd
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Seiren Co Ltd
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C23/00Making patterns or designs on fabrics
    • D06C23/02Making patterns or designs on fabrics by singeing, teasing, shearing, etching or brushing
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P5/00Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
    • D06P5/30Ink jet printing

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Knitting Of Fabric (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Woven Fabrics (AREA)
  • Decoration Of Textiles (AREA)

Abstract

This invention provides a woven fabric for embossing that, in embossing, e.g., by ink jet printing, can provide a clear extrafine linear recess part having a width of not more than 1 mm and a recess part defined by a smooth curve. The woven fabric for embossing is a hairly pile woven fabric comprising a pile part and a ground weave part. The fineness of single yarns of pile yarns constituting the pile part is 0.05 to 3.5 dtex. The pile yarns are evenly distributed in an amount of 2 to 20% per unit area on the pile face side. In the cross section in a vertical direction of the hairly pile woven fabric, 40 to 60% of the sectional area of 50% part of the whole average pile height from the pile face side surface is accounted for by the pile yarn area.

Description

Woven fabric for embossing
Technical field
The present invention relates to Woven fabric for embossing, relate in particular to and be applicable to the Woven fabric for embossing that utilizes ink-jet printed concavo-convex processing.
Background technology
In recent years, vehicle with or the field of indoor finishing material, based on the design excellence and have the reason of feeling of high class, be formed with the demand growth of the cloth and silk of ridge design on the surface.As the formation method of ridge design, in the past, adopted physics to form concavo-convex method and the concavo-convex method of chemistry formation.
As the method for physics, can enumerate embossing processing or engage processing etc.But physical property is given concavo-convex cloth and silk, has the problems such as flattening of Boardy Feeling or cloth and silk.
On the other hand,, in the public clear 47-23709 communique of spy, disclose and in stamp is stuck with paste, mixed the medicament that makes filament contraction or decrement, the method for handling by screen printing or roller printing as the method for chemistry., when adopting the method for so screen printing or roller printing, stick with paste the viscosity height, therefore, when using, have medicament not reach the pile root, the misgivings that concavo-convex formation is not enough for pile fabric to the poor permeability of cloth and silk owing to be mixed with the stamp of medicament.In addition, the control difficulty of coating weight during stamp on cloth and silk, for example, the performance difficulty of the thin recess of extra fine filament etc.
Be head it off, open in the flat 10-298863 communique,, disclose the ink-jet printed method that adopts as the addition method of the medicament that makes filament contraction or decrement the spy.By adopting so method, as screen printing or roller printing, be not subjected to the restriction of decorative pattern or cloth and silk, in addition, owing to can in exploring degree 45~1440dpi, control the amount of giving of the medicament under 1 pixel level, so can freely adjust the concavo-convex degree of depth or width, can form thin concavo-convex performance, for example can form curvilinear concavo-convex by changing the concavo-convex degree of depth of extra fine filament or stage ground change.
, when ink-jet printed,,, need to reduce the viscosity of the China ink that contains medicament in order not cause obstruction at nozzle owing to contain the China ink of medicament from little nozzle ejection.Because the general ink-jet printed device of popularizing adopts the China ink of the low viscosity formula in 1~10cps scope, if so with screen printing or roller printing in the stamp that adopts stick with paste that (general viscosity is 3000~15000cps) to compare, to the cloth and silk additional medicaments time, thereby exist medicament not remain on the pile yarns and be seeped into the misgivings of the concave-convex effect that cloth ground tissue can not get wanting.
For solving so problem, in the public clear 63-31594 communique of spy, disclose cloth and silk is given as black retention agent by water soluble polymer, water soluble salt, water-insoluble inorganic fine particles in behind any compound that constitutes, carry out ink-jet printed method.By adopting this method, though can obtain temporary transient effect, exist to be difficult to keep enough forming concavo-convex pharmaceutical quantities in pile portion according to used cloth and silk for the antiseepage of the China ink that contains medicament, can not show thin concavo-convex problem.
Summary of the invention
The objective of the invention is to solve the above problems, a kind of cloth and silk especially is provided, it is in concavo-convex processing, especially in utilizing ink-jet printed concavo-convex processing, be suitable for fine, distinct concavo-convex processing, for example be suitable for to obtain the following superfine wire recess of distinct wide 1mm or the concavo-convex processing of the recess that forms by smooth curve.
The present invention furthers investigate for addressing the above problem, and finds can achieve the above object by adopting the cloth and silk of specified conditions.
Be the present invention, the 1st, it is the hairiness pile fabric that is made of pile portion and cloth ground organization department, wherein, the wall scroll denier count as received of the pile yarns of formation pile portion is at 0.05~3.5dtex, pile yarns are evenly distributed, the summation of the area of section of pile yarns is the per unit area 2~25% of pile face side, and, on the cross section with respect to the vertical direction of cloth ground organization department of hairiness pile fabric, with respect to the area of section of 50% part of pile height integral body distance pile face side surface, average, the shared ratio of pile yarns area is 40~60%.
Woven fabric for embossing of the present invention, in preferred mode, on the surface of pile face side, the total periphery length that constitutes the wall scroll yarn cross section of per 1 square inch pile yarns is 6.3~22.5m/ square inch.
Woven fabric for embossing of the present invention, in preferred mode, the average pile height of hairiness pile fabric is 0.5~3.0mm.
Woven fabric for embossing of the present invention, in preferred mode, the pile portion of hairiness pile fabric is made of polyester fiber.
The present invention, the 2nd, be the manufacture method of rugged fabric, it is characterized in that, adopt the China ink that contains the fiber distintegrant, carry out ink-jet printed to described Woven fabric for embossing.
The present invention can provide a kind of Woven fabric for embossing, by being used for concavo-convex processing in the past, provides fine, distinct concavo-convex processing, for example can obtain following superfine wire recess of distinct wide 1mm or smooth curve-like recess.
Description of drawings
Fig. 1 is the key diagram of occupied area of pile yarns on top, cross section 50% of the vertical direction of expression cloth and silk.
Fig. 2 is the key diagram of the cross section periphery of expression pile yarns.
Fig. 3 is the key diagram of expression based on 1 example of ink-jet printed concavo-convex processing decorative pattern.
Fig. 4 is the key diagram of expression based on 1 example of ink-jet printed concavo-convex processing decorative pattern.
Among the figure: the 1-Woven fabric for embossing, the 2-pile yarns, 3-constitutes the filament of pile yarns, the filamentary periphery of 4-, 5-recess, 6-protuberance, A-pile yarns length overall, the area of section of B-pile yarns top 50% part.
The specific embodiment
Below, describe Woven fabric for embossing of the present invention in detail.
The inventor thinks, in the concavo-convex processing method of giving the medicament that makes the fiber that constitutes pile yarns carry out decrement or contraction by decomposition, especially in utilizing ink-jet printed concavo-convex processing, change the curvilinear recess that concave depth obtains for the superfine wire recess below the wide 1mm that forms distinctness on the cloth and silk or by stage ground, the medicament that only keeps enough removing the amount of pile yarns on the part of the recess that will form cloth and silk is important, paying attention to this point finds: the wall scroll denier count as received by making the pile yarns that constitute pile portion is at 0.05~3.5dtex, pile yarns are evenly distributed with per unit area 2~20% in pile face side, and, on the cross section of the vertical direction of hairiness pile fabric, area of section with respect to 50% part of the average pile height integral body of distance pile face side surface, the shared ratio of the area of pile yarns is 40~60%, thereby can improve the medicament maintenance dose of cloth and silk, in concavo-convex processing, especially in utilizing ink-jet printed concavo-convex processing, can show the concavo-convex of distinctness.
As the cloth and silk that adopts among the present invention, can enumerate two Russell's fabrics, moquette, sinker pile, crochet hook tricot, wired moquette etc. and have the hairiness pile fabric of clipping or the known hairiness pile fabrics such as hairiness pile fabric that roomy formula cutting tricot, velveteen etc. have the fluffing pile, but can arrange on fine and close this aspect of fine hair, preferably have the hairiness pile fabric of clipping pile.
Woven fabric for embossing of the present invention is the hairiness pile fabric that is made of pile portion and cloth ground organization department, and the wall scroll denier count as received of the pile yarns of formation pile portion is at 0.05~3.5dtex.If the wall scroll denier count as received less than 0.05dtex, then causes the cellulose decomposition of medicament strong, there are the misgivings that are difficult to control concaveconvex shape, if greater than 3.5dtex, the cellulose decomposition efficient of medicament is low, and the misgivings that can not obtain sufficient concaveconvex shape are arranged.
Especially, preferably the wall scroll denier count as received is in the scope of 0.2~2.2dtex.If adopt the pile yarns of this Denier range, owing to form the taper shape by the cellulose decomposition pile yarns, different at protuberance with the shape of recess pile yarns, so become sense of touch or the vicissitudinous cloth and silk of feel.
In addition, pile yarns evenly distribute with per unit area 2~25% in pile face side.If the proportion of the pile yarns of per unit area is lower than 2%, the misgivings of the China ink that can not fully keep containing medicament are then arranged, if surpass 25%, the misgivings that can not weave are arranged then.In addition, what is called evenly distributes, and the expression pile yarns do not have distribution on the bias on the whole at cloth and silk.
In addition, the ratio X% of the per unit area of pile yarns is calculated by following formula (1).
X=(3.1×10-5×D×c×w)/ρ (1)
The average dezitex of D pile yarns
C longitudinally the branch of pile number/inch
The branch of the pile that w is horizontal is number/inch
The mean specific gravity of ρ pile yarns
In addition, this cloth and silk is on the cross section of the vertical direction of hairiness pile fabric, with respect to the area of section of 50% part of the average pile height integral body of distance pile face side surface, the shared ratio of the area of pile yarns is 40~60% Woven fabric for embossing.
If this ratio is lower than 40%, then the medicament confining force on pile yarns top descends, and the medicament of being given permeates easily, is difficult to form distinct concaveconvex shape.In addition, if greater than 60%, the feel hardening, per unit area weight increases the weight of, and knitting, as to weave difficulty misgivings are arranged.
These computational methods are as follows:
As shown in Figure 1, the electron micrograph in the cross section of the vertical direction of shooting cloth and silk.With scanner pile yarns front end from the cross-section photograph of taking in computer, read 50% part, with pile yarns part and the partial binaryization beyond it apart from the average pile height of pile face side surface.Obtain the ratio Y of the shared part A of pile yarns of per unit area B with following formula (2).
Y(%)=A/B×100 (2)
The pile yarns integral part of A pile yarns cross-section photograph
B is apart from the part on the surface 50% in pile yarns cross section
By satisfying these conditions simultaneously, when forming curvilinear recess, can obtain smooth curve.The recess that the curve by smooth among so-called the present invention forms refers to the amount of giving that changes the fiber distintegrant by stage ground, changes the degree of depth of the jog on the cloth and silk cross section.So,, at random produce the level of light and shade,, all can obtain third dimension therefore no matter from which angle owing to it is changed by the degree of depth that does not make jog.
In addition, preferably, total periphery length of the wall scroll yarn cross section of surperficial per 1 square inch pile yarns of formation pile face side is 6.3~22.5m/ square inch.If be lower than the 6.3m/ square inch, the misgivings that can not fully keep medicament are then arranged, if greater than the 22.5m/ square inch, then have to be difficult to weave and the feel hardening of cloth and silk, the misgivings that cost rises.
The periphery in so-called pile yarns cross section as shown in Figure 2, is the summation of length of periphery in filament cross section that constitutes the pile yarns on 1 square inch on the surface that is present in pile face side.
The total periphery length of wall scroll yarn of pile yarns that constitutes this per unit area is long more, the surface area of the pile yarns of per unit area is big more, therefore stop that the medicament maintenance dose of cloth and silk improves by the area increase of the China ink that contains the fiber distintegrant of ink-jet printed discharge.Thus, medicament can be impermeable and keep the medicament of necessary amounts in the part that will remove pile yarns, can form distinct concavo-convex.
In addition, have following tendency, that is, total periphery length of the wall scroll yarn of the pile yarns of formation per unit area is long more, and the density of the pile yarns of per unit area is high more.Not only can prevent oozing out of medicament thus, but also can access the recess of sharp shape, this external by the stage make the fiber distintegrant give quantitative changeization when forming curvilinear jog, can obtain more smooth curve.
In addition, constitute the fiber of the Woven fabric for embossing that uses among the present invention, can from semisynthetic fibre, synthetic fiber, suit to select, can be used alone or as a mixture these fibers.Wherein, based on end section before on manufacture method, can guaranteeing uniformly and can regulate filament rugosity this point, synthetic fiber such as preferred polyester series fiber, polyamide-based fiber, polyacrylic acid series fiber.In addition, wherein, on this aspect of rerum natura durability such as intensity, fast light solidness, preferably adopt polyester fiber.
In addition, about the cross sectional shape of the wall scroll yarn that constitutes pile yarns, can be Any shape, but odd-shaped cross section shapes such as preferred leafy cross section, polygonal cross section.If the length of the cross section periphery of the circular section of more identical fiber number and odd-shaped cross section, then owing to the cross section outer perimeter of odd-shaped cross section, the surface area of silk also increases, thereby can improve the maintenance dose of medicament.
About the silk kind, can be any filament shapes, but preferably contain the silk that wool(l)y finish yarn or short fibre yarn etc. have frizzle.Because compare with the precursor of identical fiber number, the shared ratio of pile yarns increases in the area of section, thereby can improve the maintenance dose of medicament.
The pile yarns of concavo-convex processing cloth of the present invention preferably adopt the silk of the scope of total fiber number 33~900dtex, more preferably the silk of 84~600dtex.When fiber number is lower than 33dtex, exist the density of the pile yarns of per unit area to reduce, can not get the misgivings of the jog or the smooth curvilinear jog of sharp shape.When fiber number surpasses 900dtex, exist the interval of pile yarns to strengthen, woolens defect etc. diminishes the misgivings of outward appearance taste.
In addition, preferably by the filament that is configured for forming pile yarns with the silk of fiber number.Because the removing property of fiber distintegrant is different because of fiber number, so when adopting the yarn formation pile yarns that the filament fiber number is different more than 2 kinds, because the yarn that the big yarn of fiber number and fiber number are little is compared, be not easy to be removed, so the misgivings of the recess that can not get distinctness, smooth shape are arranged by the fiber distintegrant.
The average pile height of Woven fabric for embossing of the present invention is preferably 0.5~3.0mm, more preferably 1.0~2.0mm.Less than 0.5mm the time, even because the difference of height maximum of recess and protuberance also below 0.5mm, so can not get having the recess of the smooth curve shape that recess depths stage ground changes, can only obtain the concavo-convex processing cloth of appearance poor.In addition, greater than 3.0mm the time, exist the nappiness of pile yarns or form retentivity poor, can not form distinct superfine wire jog, maybe can not form the misgivings of the jog that constitutes by smooth curve.
About the density of the pile yarns of Woven fabric for embossing of the present invention, consider preferred 2.0 * 10 from the viewpoint of the formation of the confining force of medicament and smooth curve-like recess 5~2.0 * 10 6The dtex/ square inch, more preferably 5.0 * 10 5~1.0 * 10 6The dtex/ square inch.Be lower than 2.0 * 10 5During the dtex/ square inch, because the increasing of the interval of pile yarns, so there are the misgivings of the infiltration that produces medicament.In addition, adjust the degree of depth of jog on stage ground, when forming curvilinear jog, exist jog can not form the misgivings of smoothed curve shape.In addition, if greater than 2.0 * 10 6The dtex/ square inch has the misgivings of knitting property, weavability variation.
About the dyeing processing of Woven fabric for embossing of the present invention, drying, napping processing, cropping processing etc., can adopt used method usually, not limit especially, also can select operation as required, but preferably after napping processing, cropping are handled, carry out the preparing grilling and handle.Handle by carrying out the preparing grilling, pile yarns become mildewed with can having certain directionality, the shape of the recess that can obtain forming smooth, the good product of outward appearance grade.
In addition, for the infiltration or the infiltration that prevent medicament or China ink, the preliminary treatment that the pretreatment fluid that contains black compatilizer is given in enforcement to cloth and silk preferably sets in advance black compatibility layer on cloth and silk in advance.As black compatilizer, mainly can enumerate pastes such as sodium alginate, carboxymethyl cellulose, polyvinyl alcohol, methylcellulose and starch.Wherein, the carboxymethyl cellulose of preferred resistance to chemical reagents and alkali resistance excellence.Also can in this pretreatment fluid, cooperate pH to adjust agent, photostabilizer, antioxidant and anti-reducing agent as required.About the addition method of black compatilizer, can adopt known method such as coating process, silk screen print method and infusion process.
To the additional black compatilizer of cloth and silk, black confining force further improves by so.
By giving the China ink that contains the fiber distintegrant to Woven fabric for embossing of the present invention, decompose fiber and form concavo-convex with ink-jet printed.
As the fiber distintegrant of giving, in acetate fiber of semisynthetic fibre etc., can enumerate phenols, alcohols, in the polyester system of synthetic fiber, can enumerate alkali compoundss such as guanidinesalt, phenols, alcohols, alkali metal hydroxide and alkaline earth metal hydroxide, in polyamide-based, phenols, alcohols can be enumerated, in polyacrylic, phenols can be enumerated.Wherein, on, environment big and excellent this aspect of secure context in the concave-convex effect that obtains, the preferred salt of weak acid of guanidine.
In addition, the concentration of the fiber distintegrant that contains in the China ink, the scope of preferred 10~35 weight %, the more preferably scope of 15~30 weight %.If be lower than 10 weight %, existence can not fully be decomposed fiber, can not be formed the misgivings of good ridge design.If surpass 35 weight %,, the misgivings that can not discharge China ink are long-term and stably arranged owing to,, become the reason of spray nozzle clogging so in China ink, produce precipitate etc. near solubility limit to water.
In addition, preferably, at 10~100g/m 2Scope in give China ink to concavo-convex processing with base fabric.If the additional amount of China ink is lower than 10g/m 2, then have the misgivings that are difficult to form good ridge design, if surpass 100g/m 2, then exist China ink to ooze the misgivings of the clear-cut difference of profit, ridge design.
The fiber distintegrant is to the additional amount of concavo-convex processing base fabric, preferred 1~30g/m 2Scope.Additional amount as the fruit fiber distintegrant is lower than 1g/m 2, then have the misgivings that are difficult to form good ridge design, if surpass 30g/m 2, then form the above amount of aequum, so have not only the cost height but also because the processing base fabric of employing forms the misgivings of the problem in hole owing to reach ridge design.
Preferably, Mo viscosity is 1~10cps, more preferably 1~5cps in the time of 25 ℃.If be lower than 1cps, the tendency of the ink droplet of discharge in the clear-cut variation of circle in the air middle division, ridge design then arranged, if surpass 10cps, then owing to the viscosity height, the tendency that has black discharge to become difficult from nozzle.
In addition, described China ink can discharged on this aspect long-term and stably, preferably can make the fiber distintegrant be dissolved in China ink in the water.In addition, stably be dissolved in the water, preferably add urea, or for the air that prevents nozzle stops up, the surfactant etc. of ethylene oxide that preferably contained polyalcohol, polyol derivative or addition in order to make the fiber distintegrant.
Giving the fiber distintegrant and carrying out after the heat treatment, coming off from cloth and silk, preferably carrying out clean in order to make the black compatilizer that remains on the cloth and silk, the analyte of do not adhere dyestuff and fiber.About this clean method, can adopt the reduction cleaning etc. of employing disulfate, surfactant and the sode ash etc. of common enforcement.
The enforcement that obtains by said method the cloth and silk of concavo-convex processing, have following superfine wire recess of distinct wide 1mm or smooth curvilinear recess, outward appearance grade excellence.
Embodiment
Below by embodiment the present invention is described.
Each Woven fabric for embossing to making has carried out the evaluation of following project.
<concave-convex sense 〉
Zero ... obvious at recess and protuberance difference of height
△ ... recess and protuberance difference of height are not obvious
* ... no recess and protuberance difference of height
The slickness of<curve-like recess 〉
Zero ... poor in the stage that the curve-like recess does not have difference of height to form
△ ... the stage of slightly finding difference of height formation at the curve-like recess is poor
* ... the stage of clearly finding difference of height formation at the curve-like recess is poor
<fine rule performance 〉
Zero ... show the fine rule of wide 1.0mm significantly
△ ... on discontinuous line, show the fine rule of wide 1.0mm
* ... can not show the fine rule of wide 1.0mm fully
(embodiment 1~3 and comparative example 1~4)
Embodiment 1:
Use the tricot warp knitting machine of 3Bar 28G, use the polyester wool(l)y finish yarn of 84dtex/36f (wall scroll denier count as received 2.3dtex), obtain in the spy section through compiling thing about pile yarns.By the cloth and silk that obtains 190 ℃ of setting 1 minute, after with 130 ℃ of dyeing dryings, implement roomy formula cutting napping with the card clothing napping machine, handle the back with 190 ℃ of setting 1 minute at the preparing grilling then, the pile occupied area that the total periphery length that obtains the pile yarns when pile face side has evenly distributed fine finishining with per unit area 4.0%, average pile height and be 1.0mm, count and be the wall scroll yarn cross section of 59 row/inches and 36 wale/inches, formation surface pile yarn is 7.0m/ square inch, cross section is 48% Woven fabric for embossing.
To reach 2g/m 2The mode of the amount of giving, give carboxymethyl cellulose to the cloth and silk that obtains, black compatibility layer is set, with following condition accessory fibers distintegrant.
<fiber distintegrant prescription 〉
25 parts of guanidine carbonates
73 parts in water
2 parts of propylene glycol
<ink-jet transfer printing condition 〉
Reproducing unit: by demand mode serial scan line style ink-jet transfer device
Nozzle diameter: 50 μ m
Driving voltage: 100V
Frequency: 5KHz
Exploring degree: 360dpi
<ridge design 〉
Each ridge design of the fine rule of construction drawing 3, Fig. 4 and wide 1.0mm.
In drying behind the cloth and silk of transfer printing, with 175 ℃ of humid heat treatment 10 minutes.Then, clean and drying, implement preparing grilling operation.The evaluation of the rugged fabric that table 1 expression obtains.
Embodiment 2:
Use the two Russell's warp knitting machines of 28G, use the polyester straight line yarn of 250dtex/144f (wall scroll denier count as received 1.74dtex) and the compound silk of wool(l)y finish yarn, obtain two Russell's tricots about pile yarns.By the cloth and silk that obtains in heartcut, after having carried out the processing of preparing grilling, with 190 ℃ of setting 1 minute, after with 130 ℃ of dyeing dryings, the pile occupied area that the total periphery length that obtains the pile yarns when pile face side has evenly distributed fine finishining with per unit area 9.3%, average pile height and be 1.2mm, count and be the wall scroll yarn cross section of 52 row/inches and 32 wale/inches, formation surface pile yarn is 19.1m/ square inch, cross section is 56% Woven fabric for embossing.
On the cloth and silk that obtains, black compatibility layer is set similarly to Example 1, implement concavo-convex processing.The evaluation of the rugged fabric that table 1 expression obtains.
Embodiment 3:
Use the dual velvet fiber of 23 single thread/inches, the ingrain polyester wool(l)y finish yarn about pile yarns use 167dtex/72f (wall scroll denier count as received 2.32dtex) obtains fleece.Handle by the cloth and silk that obtains being carried out cropping and preparing grilling, with 190 ℃ of setting 1 minute, the pile occupied area that to obtain the pile yarns when pile face side has evenly distributed fine finishining with per unit area 6.9%, average pile height and be 1.5mm, count be 80 pieces/inch of organizine and 23 pieces/inch of trams, constitute total periphery length of the wall scroll yarn cross section of surface pile yarn is 12.2m/ square inch, cross section was 54% Woven fabric for embossing.
On the cloth and silk that obtains, black compatibility layer is set similarly to Example 1, implement concavo-convex processing.The evaluation of the rugged fabric that table 1 expression obtains.
Comparative example 1:
Use the two Russell's warp knitting machines of 28G,, obtain two Russell's tricots about the polyester straight line yarn of pile yarns use 84dtex/36f (wall scroll denier count as received 2.3dtex).By the cloth and silk that obtains in heartcut, after having carried out the processing of preparing grilling, with 190 ℃ of setting 1 minute, after with 130 ℃ of dyeing dryings, with 190 ℃ of setting 1 minute, the pile occupied area that the total periphery length that obtains the pile yarns when pile face side has evenly distributed fine finishining with per unit area 3.4%, average pile height and be 1.4mm, count and be the wall scroll yarn cross section of 53 row/inches and 34 wale/inches, formation surface pile yarn is 6.0m/ square inch, cross section was 35% Woven fabric for embossing.
On the cloth and silk that obtains, black compatibility layer is set similarly to Example 1, implement concavo-convex processing.The evaluation of the rugged fabric that table 1 expression obtains.
Comparative example 2:
Use the tricot warp knitting machine of 3Bar 28G, use the polyester straight line silk of 167dtex/24f (wall scroll denier count as received 7.0dtex) and the compound silk of wool(l)y finish yarn, obtain in the spy section through compiling thing about pile yarns.By the cloth and silk that obtains with 190 ℃ of setting 1 minute, after with 130 ℃ of dyeing dryings, implemented roomy formula cutting napping with the card clothing napping machine after, carrying out the preparing grilling handles, with 190 ℃ of setting 1 minute, the pile occupied area that the total periphery length that obtains the pile yarns when pile face side has evenly distributed fine finishining with per unit area 8.1%, average pile height and be 0.3mm, count and be the wall scroll yarn cross section of 55 line/inches and 37 stringer/inches, formation surface pile yarn is 7.8m/ square inch, cross section was 55% Woven fabric for embossing.
On the cloth and silk that obtains, black compatibility layer is set similarly to Example 1, implement concavo-convex processing.The evaluation of the rugged fabric that table 1 expression obtains.
Comparative example 3:
Use the two Russell's warp knitting machines of 28G, use is closed the 56dtex/24f fabric of island-in-sea type of having twisted with the fingers 6 and is cut fibril (island component: sea component=60: 40 about pile yarns, 36 cut apart) the polyester wool(l)y finish yarn of (wall scroll denier count as received 0.04dtex), obtain two Russell's tricots.At the cloth and silk that heartcut obtains, carry out after the preparing grilling handles the cloth and silk that obtains with 190 ℃ of setting 1 minute.Then, by with after 90 ℃ of decrements, dry with 130 ℃ of dyeing, with 190 ℃ of setting 1 minute, the pile occupied area that the total periphery length that obtains the pile yarns when pile face side has evenly distributed fine finishining with per unit area 7.4%, average pile height and be 0.6mm, count and be the wall scroll yarn cross section of 52 row/inches and 32 wale/inches, formation surface pile yarn is 43.8m/ square inch, cross section was 53% Woven fabric for embossing.
On the cloth and silk that obtains, black compatibility layer is set similarly to Example 1, implement concavo-convex processing.The evaluation of the rugged fabric that table 1 expression obtains.
Comparative example 4:
Use the two Russell's warp knitting machines of 22G, the high processing silk that curls of polyester about pile yarns use 84dtex/36f (wall scroll denier count as received 2.3dtex) obtains pair Russell's tricots.By the cloth and silk that obtains in heartcut, after having carried out the processing of preparing grilling, the cloth and silk that obtains with 190 ℃ of setting 1 minute, after with 130 ℃ of dyeing dryings, with 190 ℃ of setting 1 minute, the pile occupied area that the total periphery length that obtains the pile yarns when pile face side has evenly distributed fine finishining with per unit area 1.7%, average pile height and be 1.2mm, count and be the wall scroll yarn cross section of 40 row/inches and 23 wale/inches, formation surface pile yarn is 3.2m/ square inch, cross section was 41% Woven fabric for embossing.
On the cloth and silk that obtains, black compatibility layer is set similarly to Example 1, implement concavo-convex processing.
The evaluation of the rugged fabric that table 1 expression obtains.
Table 1
Concave-convex sense The slickness of curve-like recess The fine rule performance
Embodiment 1
Embodiment 2
Embodiment 3
Comparative example 1 × ×
Comparative example 2 × × ×
Comparative example 3 × ×
Comparative example 4 × ×

Claims (6)

1. Woven fabric for embossing, it is the hairiness pile fabric that is made of pile portion and cloth ground organization department, wherein, the wall scroll denier count as received of the pile yarns of formation pile portion is at 0.05~3.5dtex, pile yarns are evenly distributed, the summation of the area of section of pile yarns is the per unit area 2~25% of pile face side, and, on the cross section with respect to the vertical direction of cloth ground organization department of hairiness pile fabric, with respect to distance pile face side surface, the area of section of 50% part of average pile height integral body, the shared ratio of the area of pile yarns is 40~60%.
2. Woven fabric for embossing as claimed in claim 1, wherein, on the surface of pile face side, the total periphery length that constitutes the wall scroll yarn cross section of per 1 square inch pile yarns is 6.3~22.5m/ square inch.
3. Woven fabric for embossing as claimed in claim 1 or 2, wherein, the average pile height of hairiness pile fabric is 0.5~3.0mm.
4. as each described Woven fabric for embossing in the claim 1~3, wherein, the pile portion of hairiness pile fabric is made of polyester fiber.
5. the manufacture method of a rugged fabric is characterized in that, adopts the China ink that contains the fiber distintegrant, to carrying out ink-jet printed as each described Woven fabric for embossing in the claim 1~4.
6. the manufacture method of rugged fabric as claimed in claim 5, wherein, the pile portion of concavo-convex processing cloth is made of polyester fiber, and the fiber distintegrant is selected from the group that guanidinesalt, phenols, alcohols and alkali compounds class constitute.
CN2006800010172A 2005-04-08 2006-04-07 Woven fabric for embossing Active CN101040075B (en)

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