CN101036530A - High-quality or high-grade strip microwave loosening method and device - Google Patents
High-quality or high-grade strip microwave loosening method and device Download PDFInfo
- Publication number
- CN101036530A CN101036530A CN 200710048804 CN200710048804A CN101036530A CN 101036530 A CN101036530 A CN 101036530A CN 200710048804 CN200710048804 CN 200710048804 CN 200710048804 A CN200710048804 A CN 200710048804A CN 101036530 A CN101036530 A CN 101036530A
- Authority
- CN
- China
- Prior art keywords
- microwave
- furnace chamber
- tobacco bale
- quality
- sheet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Landscapes
- Constitution Of High-Frequency Heating (AREA)
Abstract
The invention discloses a high quality or top grade sheet microwave loose method and apparatus thereof, wherein the apparatus is composed of a loose device, a gap energy feeding antenna, a transmission system and a microwave generator. The invention accepts the plusation revolving microwave irradiation warming mode in the rotary motion through adopting the sheet cigarette packet of single package, which makes the temperature difference in each region of whole sheet cigarette packet reach less than +/-5 Deg C, and the temperature distribution is uniform without the hyperpyretic phenomenon in the local of the sheet cigarette packet, not only the energy consumption is reduced, but also the stability, the service life and the work efficiency of the device are advanced. The sheet cigarette of the invention has uniform warming sweating process, high loosening ratio, thorough loose, which ensures the high grade and top grade cigarette process.
Description
Technical field
The present invention relates to the unstructured approach and the device thereof of the sheet tobacco bale that precompressed is packaged into behind the beating and double roasting, especially relate to a kind of microwave unstructured approach and device for preparing high-quality or high washer cigarette.
Background technology
In the modern production of cigarettes, the production of tobacco leaf silk uses precompressed behind the beating and double roasting to be packaged into the sheet tobacco bale of certain specification and storage and aging in a large number.Aborning, inter-adhesive between the smoked sheet of the sheet tobacco bale of this compacting ageing, the one that hardens, loose very difficulty.Mainly containing following several method in the existing technology carries out loose.
1, be cut to several with dividing earlier after the sheet tobacco bale dismounting external packing, directly send into down the preface moisture regain then, this method is simple, and broken big but the sheet cigarette is made, loosening ratio is low, has a large amount of sheet cigarette agglomerates to be difficult to scatter after the moisture regain, has a strong impact on production.
2, the sheet tobacco bale is removed divide after the external packing and be cut to several, send into that heating and moistening eases back in the vacuum conditioner, enter down preface then and get damp again, this method has still that to cut and open making of packet procedures broken, and it is loose not thorough to ease back, and sheet cigarette agglomerate problem does not solve fully, can cause the danger of water stain cigarette in addition.
3, will cut several after the sheet tobacco bale dismounting external packing, sending in the microwave equipment heating eases back loose, this method is still unresolved unpacks and divides the broken problem of making of hitting, also cut the laggard heating in the microwave equipment furnace chamber of going into, easily be scattered the fragment cigarette in microwave equipment and cause in the equipment cleaning difficulty and potential safety hazard is arranged because unpack.
4, the application number method of the loose whole pack sheet tobacco tobacco bale of a kind of microwave that has been 200410014595.2 patent disclosure, it is sheet cigarette tobacco bale to be removed not cut after the external packing send into directly that heating does not ease back in the microwave equipment.Though this method has avoided dividing making of hitting broken, ignored and made brokenly in the process of unpacking, and have equally and to be scattered tobacco cut in microwave equipment and cause in the equipment cleaning difficulty and the potential safety hazard of catching fire is arranged.
5, the patent disclosure of application number 200410040690.X the method and apparatus of a kind of loose desinsection of cigarette, it be with sheet tobacco bale band packing together enter carry out in the microwave equipment removing again after the integral body processing after the packing loose, this method loose, reduce to make and all reached good effect on broken etc., but wrap more smoked sheet in same microwave cavity only straight reciprocating motion accept carry out microwave radiation heating simultaneously, make the uniformity of tobacco bale temperature be difficult to reach high request.
We know, high-quality or high washer cigarette necessarily require the uniformity that eases back of heating that reaches higher when heating is loose, promptly generally require the temperature difference of whole bag tobacco bale (unit volume 1135 * 730 * 730mm, net weight substance 200kg) about ± 5 ℃.The existing above five kinds of methods that adopt all are difficult to reach, thereby can't obtain high-quality sheet cigarette, and then influence the quality of pipe tobacco, and this also becomes a difficult problem in the high-grade cigarette production.
Summary of the invention
Technical problem to be solved by this invention is to overcome the sheet cigarette that prior art exists and makes broken big, loosening ratio is low, the loose uneven problem of tobacco bale heating temperature that thoroughly do not reach that eases back provides a kind of microwave unstructured approach and device thereof that can obtain high-quality or high washer cigarette.
The present invention realizes the object of the invention by implementing following technical scheme:
The method of a kind of high-quality or high-grade strip microwave loosening is characterized in that processing step is as follows:
A, open the microwave cavity door, the sheet tobacco bale of single bag packed in cases is sent in the heating using microwave furnace chamber, the sheet tobacco bale is positioned in the furnace chamber on the rotary bracket simultaneously, closes the furnace chamber door then;
B, unlatching microwave source, by be attached to 2～10 slot energy-feeding antennas on the furnace chamber wall from feedback mouthful to the microwave of furnace chamber feed-in 10～100KW power, simultaneously rotational driving device driven rotary carriage rotates with sheet tobacco bale on placing, when the sheet tobacco bale is heated to 35 ℃～60 ℃, close microwave source, stop feed-in microwave in furnace chamber;
C, open the furnace chamber door, the sheet tobacco bale that is eased back by even heating takes out through sending, get device, removes after the external packing with the mechanical rake sheet cigarette that looses, and promptly obtains high-quality loose cigarette fully, and sends into down preface through transport tape and get damp again.
Described every slot energy-feeding antenna is pulsation rotation mode feed-in furnace chamber with the microwave power of 10～100KW.
Described slot energy-feeding antenna employing level or vertical modes of emplacement carry out energy regenerative.
The sheet cigarette of described single bag packed in cases is meant that unit volume is 1135 * 730 * 730mm, and the unit nt wt net weight is the whole pack sheet tobacco bag of 200kg.
A kind of device of realizing high-quality or high-grade strip microwave loosening method is characterized in that this device mainly by loose equipment, and energy-feeding antenna is met in the crack, and transmission system and microwave generator constitute; Described loose equipment is the cavity of hollow, and cavity is provided with the furnace chamber door, is provided with the rotary bracket of placing the sheet tobacco bale in the middle of the bottom in the furnace chamber, and this rotary bracket rotational driving device outer with placing cavity links to each other; Described slot energy-feeding antenna is level or vertical mode is arranged on the furnace chamber wall that has the feedback mouth.
Described microwave generator is by the microwave of slot energy-feeding antenna 10～100KWKW of feed-in adjustable power control in furnace chamber.
Described strip microwave loosening device is with separate unit or by the transmission system use that is together in series or parallel more than two.
The transport tape that the transmission system of described microwave aeration apparatus when series connection is used sent, got device by the sheet tobacco bale that is positioned at the cavity outside and pass cavity is formed.
The transmission system of described microwave aeration apparatus when parallel connection is used is by the transport tape that is parallel to cavity and and stand on the other sheet tobacco bale of transport tape and send, get device and form.
The invention has the advantages that:
1, the present invention accepts the microwave irradiation heating mode of pulsation rotation by adopting single bag sheet tobacco bale in rotatablely moving, each regional temperature difference of whole tobacco bale has all been reached less than ± 5 ℃, uniformity of temperature profile, the too high phenomenon of sheet tobacco bale local temperature can not appear, not only reduce energy consumption, also guaranteed the quality of high-quality, high washer cigarette simultaneously.
2, sheet tobacco bale of the present invention external packing is just removed after the heating of sheet tobacco bale eases back, and is broken to making of sheet cigarette when unpacking dress before having avoided heating, and improved the utilization rate of sheet cigarette.
3, sheet tobacco bale of the present invention is the heating of band packing in microwave cavity, does not have fragment to be scattered, and has guaranteed the cleannes of microwave cavity, thereby has improved operation stability of equipment, service life and operating efficiency greatly.
4, sheet tobacco bale band external packing of the present invention heating has also avoided sheet cigarette surface to make the sheet cigarette clear-cut frangible defective that becomes because of moisture loss.
5, sheet cigarette of the present invention is heated and is eased back evenly, the loosening ratio height, and thorough loose is for the high-quality high-grade production of cigarettes provides assurance.
Description of drawings
Fig. 1 is the front view of strip microwave loosening apparatus structure schematic diagram of the present invention.
Fig. 2 is the left view of strip microwave loosening apparatus structure schematic diagram of the present invention.
Fig. 3 is the vertical view of strip microwave loosening apparatus structure schematic diagram of the present invention.
Fig. 4 for slot energy-feeding antenna of the present invention feedback mouthful A to the partial structurtes schematic diagram.
Fig. 5 is the vertical view of the strip microwave loosening device of the present invention structural representation that uses in parallel.
Fig. 6 is the vertical view of the structural representation of strip microwave loosening device series connection use of the present invention.
Wherein:
1-furnace chamber, 2-slot energy-feeding antenna, 3-sheet tobacco bale, 4-furnace chamber door, 5-rotary bracket, 6-rotational driving device, 7-are presented mouth, and 8-send, gets device, the 9-transport tape.
The specific embodiment
Embodiment 1:
A kind of method and device thereof of realizing high-quality or high-grade strip microwave loosening is characterized in that processing step is as follows:
A, open microwave cavity door 4, the sheet tobacco bale 3 of single bag packed in cases is sent in the heating using microwave furnace chamber 1, sheet tobacco bale 3 is positioned in the furnace chamber 1 on the rotary bracket 5 simultaneously, closes furnace chamber door 4 then;
B, unlatching microwave source, by level be attached to 9 slot energy-feeding antennas 2 on the furnace chamber wall from feedback mouthfuls 7 with the microwave of pulsation rotation mode to furnace chamber 1 feed-in 30KW power, simultaneously rotational driving device 6 driven rotary carriages 5 rotate with sheet tobacco bale 3 on placing, when sheet tobacco bale 3 is heated to 45 ℃, close microwave source, stop feed-in microwave in furnace chamber 1;
C, open furnace chamber door 4, the sheet tobacco bale 3 that is eased back by even heating takes out through sending, get device 8, removes after the external packing with the mechanical rake sheet cigarette that looses, and promptly obtains high-quality loose cigarette fully, and sends into down preface through transport tape 9 and get damp again.
Present embodiment adopts 4 strip microwave loosening devices occupation mode in parallel that sheet tobacco bale 3 is carried out loose processing.
Embodiment 2:
The method of a kind of high-quality or high-grade strip microwave loosening and device thereof is characterized in that processing step is as follows:
A, open microwave cavity door 4, the sheet tobacco bale 3 of single bag packed in cases is sent in the heating using microwave furnace chamber 1, sheet tobacco bale 3 is positioned in the furnace chamber 1 on the rotary bracket 5 simultaneously, closes furnace chamber door 4 then;
B, unlatching microwave source, by vertically be attached to 6 slot energy-feeding antennas 2 on the furnace chamber wall from feedback mouthfuls 7 with the microwave of pulsation rotation mode to furnace chamber 1 feed-in 50KW power, simultaneously rotational driving device 6 driven rotary carriages 5 rotate with sheet tobacco bale 3 on placing, when sheet tobacco bale 3 is heated to 35 ℃, close microwave source, stop feed-in microwave in furnace chamber 1;
C, open furnace chamber door 4, the sheet tobacco bale 3 that is eased back by even heating takes out through sending, get device 8, removes after the external packing with the mechanical rake sheet cigarette that looses, and promptly obtains high-quality loose cigarette fully, and sends into down preface through transport tape 9 and get damp again.
Present embodiment adopts separate unit strip microwave loosening device that sheet tobacco bale 3 is carried out loose processing.
Embodiment 3:
The method of a kind of high-quality or high-grade strip microwave loosening and device thereof is characterized in that processing step is as follows:
A, open microwave cavity door 4, the sheet tobacco bale 3 of single bag packed in cases is sent in the heating using microwave furnace chamber 1, sheet tobacco bale 3 is positioned in the furnace chamber 1 on the rotary bracket 5 simultaneously, closes furnace chamber door 4 then;
B, unlatching microwave source, by vertical and level be attached to 10 slot energy-feeding antennas 2 on the furnace chamber wall from feedback mouthfuls 7 with the microwave of rotation mode of pulsing to furnace chamber 1 feed-in 100KW power, simultaneously rotational driving device 6 driven rotary carriages 5 rotate with sheet tobacco bale 3 on placing, when sheet tobacco bale 3 is heated to 60 ℃, close microwave source, stop feed-in microwave in furnace chamber 1;
C, open furnace chamber door 4, the sheet tobacco bale 3 that is eased back by even heating takes out through sending, get device 8, removes after the external packing with the mechanical rake sheet cigarette that looses, and promptly obtains high-quality loose cigarette fully, and sends into down preface through transport tape 9 and get damp again.
Present embodiment adopts 5 strip microwave loosening device series connection occupation modes that sheet tobacco bale 3 is carried out loose processing.
Embodiment 4:
A kind of device of realizing high-quality or high-grade strip microwave loosening method is characterized in that this device mainly by loose equipment, and transmission system constitutes; Described loose equipment is the cavity of hollow, and cavity is provided with furnace chamber door 4, is provided with the rotary bracket 5 of placing sheet tobacco bale 3 in the middle of the bottom in the furnace chamber 1, and this rotary bracket 5 rotational driving device 6 outer with placing cavity links to each other; Described slot energy-feeding antenna 2 is level or vertical mode is arranged on furnace chamber 1 wall that has feedback mouth 7.
Described microwave generator is by the microwave of slot energy-feeding antenna 2 10～100KW KW of feed-in adjustable power control in furnace chamber 1.
Described strip microwave loosening device is with separate unit or by the transmission system use that is together in series or parallel more than two.
The transport tape 9 that the transmission system of described microwave aeration apparatus when series connection is used sent, got device 8 by the sheet tobacco bale that is positioned at the cavity outside and pass cavity is formed.
The transmission system of described microwave aeration apparatus when parallel connection is used is by the transport tape that is parallel to cavity and and stand on the other sheet tobacco bales of transport tape 9 and send, get device 8 and form.
Claims (8)
1, the method for a kind of high-quality or high-grade strip microwave loosening is characterized in that processing step is as follows:
A, open microwave cavity door (4), the sheet tobacco bale (3) of single bag packed in cases is sent in the heating using microwave furnace chamber (1), sheet tobacco bale (3) is positioned in the furnace chamber (1) on the rotary bracket (5) simultaneously, closes furnace chamber door (4) then;
B, unlatching microwave source, by being attached to 2～10 slot energy-feeding antennas (2) on the furnace chamber wall from feedback mouthful (7) microwave to furnace chamber (1) feed-in 10～100KW power, simultaneously rotational driving device (6) driven rotary carriage (5) rotates with sheet tobacco bale (3) on placing, when sheet tobacco bale (3) is heated to 35 ℃～60 ℃, close microwave source, stop feed-in microwave in furnace chamber (1);
C, open furnace chamber door (4), the sheet tobacco bale (3) that is eased back by even heating takes out through sending, get device (8), removes after the external packing with the mechanical rake sheet cigarette that looses, and promptly obtains high-quality loose cigarette fully, and sends into down preface through transport tape (9) and get damp again.
2, the method for high-quality as claimed in claim 1 or high-grade strip microwave loosening is characterized in that described every slot energy-feeding antenna (2) is pulsation rotation mode feed-in furnace chamber (1) with the microwave power of 10～100KW KW.
3, the method for high-quality as claimed in claim 1 or high-grade strip microwave loosening is characterized in that described slot energy-feeding antenna (2) employing level or vertical modes of emplacement carry out energy regenerative.
4, a kind of device of realizing high-quality as claimed in claim 1 or high-grade strip microwave loosening method is characterized in that this device mainly by loose equipment, and energy-feeding antenna (2) is met in the crack, and transmission system and microwave generator constitute; Described loose equipment is the cavity of hollow, and cavity is provided with furnace chamber door (4), is provided with the rotary bracket (5) of placing sheet tobacco bale (3) in the middle of the bottom in the furnace chamber (1), and this rotary bracket (5) rotational driving device (6) outer with placing cavity links to each other; Described slot energy-feeding antenna (2) is level or vertical mode is arranged on furnace chamber (1) wall that has feedback mouthful (7).
5, the device of realization high-quality as claimed in claim 4 or high-grade strip microwave loosening method is characterized in that the microwave of described microwave generator by slot energy-feeding antenna (2) 10～100KW of feed-in adjustable power control in furnace chamber (1).
6, the device of realization high-quality as claimed in claim 4 or high-grade strip microwave loosening method is characterized in that described strip microwave loosening device is with separate unit or by the transmission system use that is together in series or parallel more than two.
7,, it is characterized in that the transport tape (9) that the transmission system of described microwave aeration apparatus when series connection is used sent, got device (8) by the sheet tobacco bale that is positioned at the cavity outside and pass cavity forms as the device of claim 4 or 6 described realization high-qualitys or high-grade strip microwave loosening method.
8,, it is characterized in that the transmission system of described microwave aeration apparatus when parallel connection is used is by the transport tape that is parallel to cavity with and stand on the other sheet tobacco bale of transport tape (9) and send, get device (8) and form as the device of claim 4 or 6 described realization high-qualitys or high-grade strip microwave loosening method.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2007100488049A CN101036530B (en) | 2007-04-03 | 2007-04-03 | High-quality or high-grade strip microwave loosening method and device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2007100488049A CN101036530B (en) | 2007-04-03 | 2007-04-03 | High-quality or high-grade strip microwave loosening method and device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101036530A true CN101036530A (en) | 2007-09-19 |
| CN101036530B CN101036530B (en) | 2010-09-01 |
Family
ID=38887868
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2007100488049A Active CN101036530B (en) | 2007-04-03 | 2007-04-03 | High-quality or high-grade strip microwave loosening method and device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101036530B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101513270B (en) * | 2008-02-20 | 2012-01-18 | 湖北中烟工业有限责任公司 | Method for loosening and remoistening tobacco leaves and equipment thereof |
| CN103892427A (en) * | 2013-05-29 | 2014-07-02 | 广东省金叶科技开发有限公司 | Tobacco bar pre-processing technology |
| CN107280064A (en) * | 2017-06-23 | 2017-10-24 | 北京航天试验技术研究所 | A kind of method and device of microwave tobacco expanding |
-
2007
- 2007-04-03 CN CN2007100488049A patent/CN101036530B/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101513270B (en) * | 2008-02-20 | 2012-01-18 | 湖北中烟工业有限责任公司 | Method for loosening and remoistening tobacco leaves and equipment thereof |
| CN103892427A (en) * | 2013-05-29 | 2014-07-02 | 广东省金叶科技开发有限公司 | Tobacco bar pre-processing technology |
| CN103892427B (en) * | 2013-05-29 | 2016-02-03 | 广东省金叶科技开发有限公司 | Cigarette rod pretreating process |
| CN107280064A (en) * | 2017-06-23 | 2017-10-24 | 北京航天试验技术研究所 | A kind of method and device of microwave tobacco expanding |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101036530B (en) | 2010-09-01 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101036530A (en) | High-quality or high-grade strip microwave loosening method and device | |
| CN209209154U (en) | A kind of automatic packaging machine of raisins | |
| CN102564085A (en) | Small intermittent-type vacuum drying machine for spinning and slicing | |
| CN207630111U (en) | A kind of rotating disc type medicine cutter | |
| CN102496434A (en) | Resistor manufacture device and production process thereof | |
| CN206330381U (en) | A kind of powder material drying equipment with dehumidifier apparatus | |
| CN210008242U (en) | Ramie noil negative pressure baling press | |
| CN215783611U (en) | Grit breaker | |
| CN214371441U (en) | Direct-current drum-type forage grass drying equipment | |
| CN205339629U (en) | Multi -functional traditional chinese medicine sterilizer | |
| CN210480882U (en) | Production facility of nanometer graphite alkene | |
| CN101558906B (en) | Method and device for realizing tobacco bale loosening by using warm and humid gas | |
| CN211487867U (en) | Conveying device for producing graphite | |
| CN210449797U (en) | Vibrating screen convenient for collecting materials | |
| CN106820247A (en) | A kind of offal microwave expansion system and method for increasing fragrance | |
| CN105559119B (en) | A kind of automation forage machine of Wet-dry | |
| CN206674981U (en) | A kind of offal microwave expansion system for increasing fragrance | |
| CN206733411U (en) | A kind of product defective material reclaims feeding device in line stabilization | |
| CN112251027A (en) | Preparation method of flame-retardant rubber | |
| CN217117423U (en) | Novel automatic candy drying device | |
| CN218962920U (en) | Scrap iron removing device for machine-made charcoal raw materials | |
| CN212348059U (en) | Chemical industry is processing apparatus for dust with drying function | |
| CN204491093U (en) | A kind of wool spinning circle bar reeling-up reeling-out device | |
| CN216809052U (en) | Improved high-efficiency cashmere wool feeding device | |
| CN218833197U (en) | Sterilization device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: SICHUAN HOPE MICROWAVE SCIENCE + TECHNOLOGY CO., L Free format text: FORMER OWNER: CHENGDU HOPE TECHNOLOGY CO., LTD. Owner name: SHANGHAI TOBACCO GROUP CO., LTD. Free format text: FORMER OWNER: SHANGHAI TOBACCO (GROUP) CORPORATION Effective date: 20110829 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| COR | Change of bibliographic data |
Free format text: CORRECT: ADDRESS; FROM: 200082 HONGKOU, SHANGHAI TO: 200082 YANGPU, SHANGHAI |
|
| TR01 | Transfer of patent right |
Effective date of registration: 20110829 Address after: 200082 Changyang Road, Shanghai, No. 717, No. Co-patentee after: Sichuan Hope Microwave Science & Technology Co., Ltd. Patentee after: Shanghai Tobacco Group Co., Ltd. Address before: 200082 No. 1062, Xuchang Road, Yang Pu District, Shanghai Co-patentee before: Chengdu HOPE Science & Technology Co., Ltd. Patentee before: Shanghai Tobacco (Group) Co |
|
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20190619 Address after: 200082 No. 717 Changyang Road, Yangpu District, Shanghai Patentee after: Shanghai Tobacco Group Co., Ltd. Address before: 200082 No. 717 Changyang Road, Yangpu District, Shanghai Co-patentee before: Sichuan Hope Microwave Science & Technology Co., Ltd. Patentee before: Shanghai Tobacco Group Co., Ltd. |