CN101028738B - Production of laminated plastic toy - Google Patents
Production of laminated plastic toy Download PDFInfo
- Publication number
- CN101028738B CN101028738B CN2007100274020A CN200710027402A CN101028738B CN 101028738 B CN101028738 B CN 101028738B CN 2007100274020 A CN2007100274020 A CN 2007100274020A CN 200710027402 A CN200710027402 A CN 200710027402A CN 101028738 B CN101028738 B CN 101028738B
- Authority
- CN
- China
- Prior art keywords
- toy
- mould
- heating furnace
- plastics
- emulsion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Toys (AREA)
Abstract
A technology for manufacturing a multi-layer plastic toy includes such steps as preparing at least two kinds of plastic emulsion, filling one plastic emulsion in a mould, heating while rotating until it is gelatinized by 20-60%, cooling, using above-said method to prepare other sandwich layers, and preparing the surficial layer with the plastic emulsion having the last hardness by same procedure.
Description
Technical field
The present invention relates to toy and make the field, specifically is a kind of manufacture method of laminated plastics toy.
Background technology
Existing most of toy all is the uniform one deck of quality, and the feel dullness can not satisfy the bionic toy of people to toy sensation true to nature, especially human body, and people need the feel true to nature of multi-level different soft and hard quality more.
The appearance of plastics with sandwich construction of different soft and hard degree has solved the problem of above-mentioned simulated toy feel dullness to a great extent.Existing laminated plastics toy preparation method is as follows: the first step, preparation plastics emulsion; Second step, choose that the first step prepares the plastics emulsion, inject in the toy mould, the heating rotation is condensed on attached to die wall up to the plastics emulsion, takes out mould then, the monolayer plastic shell; In the 3rd step, it is an amount of to choose the plastics emulsion that the first step prepares, inject in the described monolayer plastic shell of second step, the heating rotation, complete up to the gel of plastics emulsion, take out mould then, the double-layer plastic shell; Use same quadrat method, make other layers, obtain having the toy product of different hardness level at last according to the characteristics of toy.
In said method, the every layer of plastics shell that begins from the second layer all is just to take out mould after plastics emulsion gel fully, like this, in the end one deck plastic layer is in heating rotation fully during gel, previous fully the plastic layer of gel can produce the problem of burning, cause very big a part of plastic toy in the process of gel, to scrap, make the yield rate of final products lower.And in the process of present making laminated plastics toy, every making one deck all will be opened corresponding mould, and operation is more loaded down with trivial details.
Summary of the invention
The objective of the invention is the deficiency at the above laminated plastics toy manufacturing, bionical realistic hand feeling is provided, production process is simplified, the manufacture method of a kind of laminated plastics toy that yields significantly improves
The present invention is achieved in that a kind of manufacture method of laminated plastics toy, comprises following steps:
The first step, according to the needs of different soft and hard degree, the plastics emulsion of at least two kinds of required hardness of preparation;
Second step, choose the plastics emulsion of a kind of hardness that an amount of first step prepares, inject in the toy mould, build the toy mold lid, the toy mould is placed rotation heating in the heating furnace, temperature in the heating furnace is 200-260 ℃, according to X-axis and Y-axis at the uniform velocity rotation synchronously, general plastics emulsion is 1-4 minute in the heating furnace the inside heat time heating time, up to the plastics emulsion attached to die wall on polymerization condense gel to 20-60%, open heating furnace then, take out the toy mould, be cooled to suitable temperature, open mold lid then, get the outer layer plastic shell; Inferior internal layer and plastic layer in addition thereof are made with said method on the plastic housing of a plastic layer on obtaining successively;
The 3rd step, choose the plastics emulsion of last a kind of hardness that an amount of first step prepares, inject in the plastic housing of band mould of previous step gained, build the toy mold lid, the toy mould is placed rotation heating in the heating furnace, the time of general plastics emulsion is 4-8 minute, up to the complete gel of emulsion, opens heating furnace then, take out the toy mould, the toy mould is opened in cooling, gets laminated plastics shell finally.
With said method,, can make the toy product that the several layers that needs has the different hardness level according to the characteristics needs of toy.
Toy with the inventive method is made has the structure that has two-layer different hardness at least, and its feel is abundant, can satisfy people to toy sensation true to nature, especially to bionic toy such as human bodies, more can satisfy the feel true to nature of the multi-level different soft and hard quality of people.And the flexibility of ground floor is higher than other layers, ground floor with the hardness of other interior plastic layers all than first floor height.In the process of making, every making one deck only need be opened the lid of mould, takes out whole plastics idiosome from the inside and need not open mould, the destruction of avoiding repeatedly device mould that the outermost layer plastic layer is produced, and whole manufacture craft has been simplified relatively.Ground floor is not also having complete gel just to take out to the plastics emulsion of layer second from the bottom, its gel degree is 20-60%, so just can reach the gel fully of each layer plastic housing, minimizing outer layer plastic layer is in the heat time heating time of mould the inside, the outer layer plastic layer has improved yield of products greatly because excessive gel produces variable color of toy top layer or the phenomenon of burning or inner plastic layer owing to gel not exclusively produces crack performance when having avoided in the end the complete gel of layer emulsion.
The specific embodiment
Below in conjunction with specific embodiment the utility model is described in detail explanation.
Embodiment 1
A kind of manufacture method of laminated plastics toy comprises following steps:
The first step, according to the needs of different soft and hard degree, the plastics emulsion of two kinds of required hardness of preparation;
Second step, choose the plastics emulsion of a kind of hardness that an amount of first step prepares, inject in the toy mould, build the toy mold lid, the toy mould is placed rotation heating in the heating furnace, temperature in the heating furnace is 250-260 ℃, according to the at the uniform velocity rotation synchronously of X-axis and Y-axis, general plastics emulsion is 3-4 minute in heating furnace the inside heat time heating time, up to the plastics emulsion attached to die wall on polymerization condense, gel is to 30-60%, open heating furnace, take out the toy mould, be cooled to suitable temperature, open mold lid then, get the outer layer plastic shell;
The 3rd step, choose the plastics emulsion of second kind of hardness that an amount of first step prepares, inject in the plastic housing of band mould of previous step gained, build the toy mold lid, the toy mould is placed rotation heating in the heating furnace, the heat time heating time of general plastics emulsion in heating furnace is 4-6 minute, up to the complete gel of emulsion, opens heating furnace, take out the toy mould, the toy mould is opened in cooling, gets double-layer plastic shell finally.
Embodiment 2
A kind of manufacture method of laminated plastics toy comprises following steps:
Comprise following steps:
The first step, according to the needs of different soft and hard degree, the plastics emulsion of three kinds of required hardness of preparation;
Second step, choose the plastics emulsion of a kind of hardness that an amount of first step prepares, inject in the toy mould, build the toy mold lid, the toy mould is placed rotation heating in the heating furnace, temperature in the heating furnace is 230-250 ℃, according to X-axis and Y-axis at the uniform velocity rotation synchronously, general plastics emulsion is 2-3 minute in the heating furnace the inside heat time heating time, up to the plastics emulsion attached to die wall on polymerization condense gel to 25-35%, open heating furnace, take out the toy mould, be cooled to suitable temperature, open mold lid then, get the outer layer plastic shell; Make with said method in the plastic housing of second layer plastic layer plastic layer on obtaining;
The 3rd step, choose the plastics emulsion of last a kind of hardness that an amount of first step prepares, inject in the plastic housing of band mould of previous step gained, build the toy mold lid, the toy mould is placed rotation heating in the heating furnace, the heat time heating time of general plastics emulsion in heating furnace is 5-6 minute, up to the complete gel of emulsion, opens heating furnace, take out the toy mould, the toy mould is opened in cooling, gets three-layer plastic shell finally.
Embodiment 3
A kind of manufacture method of laminated plastics toy comprises following steps:
The first step, according to the needs of different soft and hard degree, the plastics emulsion of four kinds of required hardness of preparation;
Second step, choose the plastics emulsion of a kind of hardness that an amount of first step prepares, inject in the toy mould, build the toy mold lid, the toy mould is placed rotation heating in the heating furnace, temperature in the heating furnace is 220-240 ℃, according to X-axis and Y-axis at the uniform velocity rotation synchronously, general plastics emulsion is 1-2 minute in the heating furnace the inside heat time heating time, up to the plastics emulsion attached to die wall on polymerization condense gel to 20-30%, open heating furnace, take out the toy mould, be cooled to suitable temperature, open mold lid then, get the outer layer plastic shell; Second layer plastic layer and three-layer plastic layer are made with said method in the plastic housing of a plastic layer on obtaining successively;
The 3rd step, choose the plastics emulsion of last a kind of hardness that an amount of first step prepares, inject in the plastic housing of band mould of previous step gained, build the toy mold lid, the toy mould is placed rotation heating in the heating furnace, the heat time heating time of general plastics emulsion in heating furnace is 5-7 minute, up to the complete gel of emulsion, opens heating furnace, take out the toy mould, the toy mould is opened in cooling, gets three-layer plastic shell finally.
Above plastics emulsion can be on the basis of existing prescription, and the formula rate of suitable as required adjustment plasticizer, calcium carbonate etc. is to reach the needs of different hardness.In order to guarantee that formed polymer can distribute uniformly, the heating rotation should strict control.In the process of making, every making one deck only need be opened the lid of mould, takes out whole plastics idiosome from the inside and need not open mould, the destruction of avoiding repeatedly device mould that the outermost layer plastic layer is produced, and whole manufacture craft is simplified relatively.Outermost layer is not also having complete gel just to take out to the plastics emulsion of time internal layer, minimizing outer layer plastic layer is in the heat time heating time of mould the inside, the outer layer plastic layer has improved yield of products greatly because excessive gel produces the phenomenon that toy top layer or internal layer burn when having avoided the complete gel of layer emulsion in the end like this.General gel degree is 20-60%, according to different plastics emulsion systems, controls by the time when producing, and wherein the ground floor time can not exceed 4 minutes, and can not exceed 8 minutes the heat time heating time of final layer, and along with the increase of level, the time shortens relatively.
Claims (4)
1. the manufacture method of a laminated plastics toy is characterized in that: comprise following steps:
The first step, according to the needs of different soft and hard degree, the plastics emulsion of at least two kinds of required hardness of preparation;
Second step, choose the plastics emulsion of a kind of hardness that an amount of first step prepares, inject in the toy mould, build the toy mold lid, the toy mould is placed rotation heating in the heating furnace, temperature is 200-260 ℃, the toy mould is according to X-axis and Y-axis at the uniform velocity rotation synchronously, time 1-4 minute, up to the plastics emulsion attached to die wall on polymerization condense gel to 20-60%, open heating furnace, take out the toy mould, mold lid is opened in cooling then, gets the outer layer plastic shell; Inferior internal layer and plastic layer in addition thereof are made with said method on the plastic housing of a plastic layer on obtaining successively;
The 3rd step, choose the plastics emulsion of last a kind of hardness that an amount of first step prepares, inject in the plastic housing of band mould of previous step gained, build the toy mold lid, the toy mould is placed rotation heating in the heating furnace, time is 4-8 minute, up to the complete gel of emulsion, opens heating furnace, take out the toy mould, the toy mould is opened in cooling, gets laminated plastics shell finally.
2. a kind of laminated plastics toy manufacture method as claimed in claim 1 is characterized in that: comprise following steps:
The first step, according to the needs of different soft and hard degree, the plastics emulsion of two kinds of required hardness of preparation;
Second step, choose the plastics emulsion of a kind of hardness that an amount of first step prepares, inject in the toy mould, build the toy mold lid, the toy mould is placed rotation heating in the heating furnace, the temperature in the heating furnace is 250-260 ℃, the toy mould is according to X-axis and Y-axis at the uniform velocity rotation synchronously, time is 3-4 minute, up to the plastics emulsion attached to die wall on polymerization condense gel to 30-60%, open heating furnace, take out the toy mould, mold lid is opened in cooling then, gets the outer layer plastic shell;
The 3rd step, choose the plastics emulsion of second kind of hardness that an amount of first step prepares, inject in the plastic housing of band mould of previous step gained, build the toy mold lid, the toy mould is placed rotation heating in the heating furnace, time is 4-6 minute, up to the complete gel of emulsion, opens heating furnace, take out the toy mould, the toy mould is opened in cooling, gets double-layer plastic shell finally.
3. a kind of laminated plastics toy manufacture method as claimed in claim 1 is characterized in that: comprise following steps:
The first step, according to the needs of different soft and hard degree, the plastics emulsion of three kinds of required hardness of preparation;
Second step, choose the plastics emulsion of a kind of hardness that an amount of first step prepares, inject in the toy mould, build the toy mold lid, the toy mould is placed rotation heating in the heating furnace, the temperature in the heating furnace is 230-250 ℃, the toy mould is according to X-axis and Y-axis at the uniform velocity rotation synchronously, time is 2-3 minute, up to the plastics emulsion attached to die wall on polymerization condense gel to 25-35%, open heating furnace, take out the toy mould, mold lid is opened in cooling then, gets the outer layer plastic shell; Make with said method in the plastic housing of second layer plastic layer plastic layer on obtaining;
The 3rd step, choose the plastics emulsion of last a kind of hardness that an amount of first step prepares, inject in the plastic housing of band mould of previous step gained, build the toy mold lid, the toy mould is placed rotation heating in the heating furnace, time is 5-6 minute, up to the complete gel of emulsion, opens heating furnace, take out the toy mould, the toy mould is opened in cooling, gets three-layer plastic shell finally.
4. a kind of laminated plastics toy manufacture method as claimed in claim 1 is characterized in that: comprise following steps:
The first step, according to the needs of different soft and hard degree, the plastics emulsion of four kinds of required hardness of preparation;
Second step, choose the plastics emulsion of a kind of hardness that an amount of first step prepares, inject in the toy mould, build the toy mold lid, the toy mould is placed rotation heating in the heating furnace, the temperature in the heating furnace is 220-240 ℃, the toy mould is according to X-axis and Y-axis at the uniform velocity rotation synchronously, time is 1-2 minute, up to the plastics emulsion attached to die wall on polymerization condense gel to 20-30%, open heating furnace, take out the toy mould, mold lid is opened in cooling then, gets the outer layer plastic shell; Second layer plastic layer and three-layer plastic layer are made with said method in the plastic housing of a plastic layer on obtaining successively;
The 3rd step, choose the plastics emulsion of last a kind of hardness that an amount of first step prepares, inject in the plastic housing of band mould of previous step gained, build the toy mold lid, the toy mould is placed rotation heating in the heating furnace, time is 5-7 minute, up to the complete gel of emulsion, opens heating furnace, take out the toy mould, the toy mould is opened in cooling, gets four layers of plastic housing finally.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2007100274020A CN101028738B (en) | 2007-04-04 | 2007-04-04 | Production of laminated plastic toy |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2007100274020A CN101028738B (en) | 2007-04-04 | 2007-04-04 | Production of laminated plastic toy |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101028738A CN101028738A (en) | 2007-09-05 |
| CN101028738B true CN101028738B (en) | 2010-06-09 |
Family
ID=38714379
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2007100274020A Expired - Fee Related CN101028738B (en) | 2007-04-04 | 2007-04-04 | Production of laminated plastic toy |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101028738B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20160096293A1 (en) * | 2014-10-03 | 2016-04-07 | Chun-Fa Liu | Making method of plastic toy with adjustable hardness at local positions |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101733885B (en) * | 2008-11-07 | 2013-07-10 | 耀邦塑胶五金制品(深圳)有限公司 | Manufacturing method of vinyl toy |
| CN101693399B (en) * | 2009-09-28 | 2012-01-25 | 徐春富 | Method for composite rotational moulding of two different resins |
| CN103302786A (en) * | 2012-03-09 | 2013-09-18 | 李明灥 | Plastic toy manufacturing method capable of adjusting hardness of local positions |
| TWI686187B (en) * | 2018-11-30 | 2020-03-01 | 業峰企業有限公司 | Multi-layer hollow massage device and manufacturing method thereof |
| CN114012952A (en) * | 2021-09-30 | 2022-02-08 | 滁州恒佳体育用品有限公司 | Manufacturing method of PVC ball with multilayer structure |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1555971A (en) * | 2004-01-12 | 2004-12-22 | 房华江 | Roll plasticizing shaping method of large plastic product and its special mould |
| CN1663768A (en) * | 2004-03-05 | 2005-09-07 | 陈传荣 | Method for manufacturing multilayer plastic toy and toy |
| WO2005084912A1 (en) * | 2004-02-03 | 2005-09-15 | Marius Deon Smit | Method of producing a boiler comprising a perforated reinforcing by rotational moulding |
-
2007
- 2007-04-04 CN CN2007100274020A patent/CN101028738B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1555971A (en) * | 2004-01-12 | 2004-12-22 | 房华江 | Roll plasticizing shaping method of large plastic product and its special mould |
| WO2005084912A1 (en) * | 2004-02-03 | 2005-09-15 | Marius Deon Smit | Method of producing a boiler comprising a perforated reinforcing by rotational moulding |
| CN1663768A (en) * | 2004-03-05 | 2005-09-07 | 陈传荣 | Method for manufacturing multilayer plastic toy and toy |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20160096293A1 (en) * | 2014-10-03 | 2016-04-07 | Chun-Fa Liu | Making method of plastic toy with adjustable hardness at local positions |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101028738A (en) | 2007-09-05 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101028738B (en) | Production of laminated plastic toy | |
| CN201856381U (en) | Compression molding die for prepreg | |
| EP2105170B1 (en) | Manufacturing method for seamless manmade leather ball | |
| CN102894051B (en) | Method and apparatus for the product of the baking that manufactures hollow body shape | |
| CN102700054A (en) | Solid moulding method of multicolor silicone | |
| CN105599209A (en) | Manufacturing method for high-resilience sole | |
| CN1253296C (en) | Producing method for two-colour product of melamine container | |
| CN108590107B (en) | A kind of stone plastic floor | |
| CN102919291B (en) | Autorotation transmission device of multilayer stuffing crisp moon-cake blank rotating mold | |
| CN104529139B (en) | For making the assembling die of glass drying oven | |
| CN202498699U (en) | Exhaust meshed moving die insert | |
| CN102503565B (en) | Manufacturing method of ceramic product with crack glaze | |
| CN103372939A (en) | Manufacturing method of multilayered toy | |
| CN102294817B (en) | Process for manufacturing plastic container | |
| CN219506454U (en) | Melamine container with three-dimensional pattern effect | |
| CN102729382A (en) | Roto-cast machine | |
| CN108556385A (en) | A kind of Inflation-free swimming ring and its manufacturing process | |
| CN212472620U (en) | Latex product and latex product forming die | |
| CN103302786A (en) | Plastic toy manufacturing method capable of adjusting hardness of local positions | |
| CN114660693B (en) | Manufacturing method and application of columnar grating structure | |
| CN201102442Y (en) | Leather decoration plate | |
| CN106799811A (en) | A kind of three layer of three implementation method of station injection of thick-walled parts | |
| CN208798600U (en) | A kind of more composable molds for moon cake processing | |
| CN102441919A (en) | Production process of automobile sound-insulating and heat-insulating pad | |
| CN101147525A (en) | Food ball for pet |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100609 Termination date: 20150404 |
|
| EXPY | Termination of patent right or utility model |