CN101027146B - Power transmission chain manufacturing method, and power transmission chain manufacturing device used therefor - Google Patents

Power transmission chain manufacturing method, and power transmission chain manufacturing device used therefor Download PDF

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Publication number
CN101027146B
CN101027146B CN2005800325002A CN200580032500A CN101027146B CN 101027146 B CN101027146 B CN 101027146B CN 2005800325002 A CN2005800325002 A CN 2005800325002A CN 200580032500 A CN200580032500 A CN 200580032500A CN 101027146 B CN101027146 B CN 101027146B
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China
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mentioned
chain
power transmission
pin
transmission chain
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CN101027146A (en
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布施贤
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JTEKT Corp
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JTEKT Corp
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Priority claimed from JP2004305712A external-priority patent/JP2006116563A/en
Priority claimed from JP2004305711A external-priority patent/JP4572653B2/en
Application filed by JTEKT Corp filed Critical JTEKT Corp
Priority claimed from PCT/JP2005/017860 external-priority patent/WO2006035819A1/en
Publication of CN101027146A publication Critical patent/CN101027146A/en
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Abstract

According to the invention, the fabrication of the power transmission chain is facilitated. The exact positioning of pin members (3, 4) and link plates (2) are adapted to accomplish, which permits the pin members (3, 4) to be safely press-inserted into pin holes (2a) of the link plates (2).

Description

The manufacturing installation of the power transmission chain that manufacture method and this method adopted of power transmission chain
Technical field
The manufacturing installation of the power transmission chain that manufacture method and this manufacture method adopted of employed power transmission chain in the chain-type continuously variable transmission that the present invention relates to be adopted in vehicle etc.
Background technology
In the past, the employed power transmission chains such as chain-type continuously variable transmission as automobile comprised: a plurality of link plates, and it is provided with two pin-and-holes with predetermined gap and forms; A plurality of chain pin parts, it connects these link plates flexiblely.Such power transmission chain for example, as described in the flat 8-312725 communique of TOHKEMY, along its thickness direction and length direction laminated configuration, and by the chain pin parts are pressed in the above-mentioned pin-and-hole, and connects into ring-type with link plate.
In above-mentioned power transmission chain, link plate is inserted with the chain pin parts that are made of two chain pins with the stacked configuration of the corresponding to mode of each pin-and-hole in this pin-and-hole, and these chain pin parts are to be pressed into the width that state runs through this chain.Chain with structure like this on the axle of chain pin parts is direction beyond the direction, may bend hardly, and the play that rocks etc. is also considerably less.Thereby, when the above-mentioned power transmission chain of assembling, if the side of the relative link plate of length direction of chain pin parts is not maintained at the state of approximate vertical, and the chain pin parts clearance gap each other of adjacency is remained in exactly the interval of regulation, and the chain pin parts are carried out being pressed into after the accurate in locating words of link plate, chain pin parts and pin-and-hole then can take place do not conform to, or chain pin parts and pin-and-hole block, thereby above-mentioned chain pin can't be pressed in the pin-and-hole.
Therefore, when above-mentioned chain pin parts are pressed into link plate, these position relations need be kept exactly with the state of finishing as this chain assembling, and the enforcement of this location has strengthened the difficulty of chain assembling operation.
Summary of the invention
The present invention forms in view of the above fact, and its purpose is to provide a kind of can carry out the location of chain pin parts and link plate exactly, and the manufacture method of the power transmission chain of assembling easily, and the manufacturing installation of the power transmission chain that this method adopted.
The present invention is the manufacture method that is used to make following power transmission chain, and promptly this power transmission chain comprises: a plurality of link plates, and it has pin-and-hole and along the thickness direction laminated configuration; A plurality of chain pin parts, it is inserted in the above-mentioned pin-and-hole and connects above-mentioned a plurality of link plate, the manufacture method of this power transmission chain is characterised in that, state when becoming this power transmission chain with assembling, arrange above-mentioned a plurality of chain pin parts, an and end that keeps these a plurality of chain pin parts, and guaranteeing in the state of the other end side from the protuberance that the other end side is inserted in the pin-and-hole of above-mentioned link plate, the other end that keeps above-mentioned a plurality of chain pin parts, and above-mentioned protuberance is inserted in the pin-and-hole of above-mentioned link plate, thus with above-mentioned link plate configuration and be assembled on above-mentioned a plurality of chain pin parts.
Manufacture method according to the power transmission chain that as above constitutes, when this power transmission chain of assembling, can assemble the state when becoming this power transmission chain, an end and the other end of keeping the chain pin parts arranged, and can be from the other end side configuration link plate, therefore, when the chain pin parts are inserted in the pin-and-hole of link plate, also can keep link plate and chain pin position component relation exactly.Thereby, the chain pin parts can be inserted in reliably the pin-and-hole of link plate, and can easily assemble this power transmission chain.
In the manufacture method of above-mentioned power transmission chain, be preferably, by making the above-mentioned link plate that is inserted in above-mentioned protuberance, along above-mentioned a plurality of chain pin parts, slide from the other end side direction one end side, thus it is disposed at the assigned position on this power transmission chain width, at this moment, link plate can be disposed at assigned position reliably, and assemble this power transmission chain.
The present invention is the manufacture method that is used to make following power transmission chain, and promptly this power transmission chain comprises: a plurality of link plates, and it has pin-and-hole and along the thickness direction laminated configuration; A plurality of chain pin parts, it is inserted in the above-mentioned pin-and-hole and connects above-mentioned a plurality of link plate, and the manufacture method of this power transmission chain is characterised in that, after operation a as follows, repeat operation b~operation e, arrangement according to the rules stacks gradually the above-mentioned link plate of configuration thus, and assembles.
Wherein, concrete operation is as follows:
Operation a, it is by keeping an end of above-mentioned a plurality of chain pin parts, and the state when becoming this power transmission chain with assembling is arranged this chain pin parts;
Operation b, it is so that the mode of the width almost parallel of this power transmission chain after the axial and assembling of above-mentioned a plurality of chain pin parts, and the above-mentioned link plate of regulation columns can be disposed at the state of the other end of above-mentioned chain pin parts, the other end that keeps above-mentioned chain pin parts;
Operation c, it is inserted in the pin-and-hole of above-mentioned link plate from the other end side with above-mentioned chain pin parts, and the above-mentioned link plate of regulation columns is disposed at the other end of above-mentioned chain pin parts;
Operation d, it removes among operation b the maintenance to the other end of above-mentioned chain pin parts;
Operation e, it makes the link plate that inserts among the operation c slide along the chain pin parts, and is disposed at the assigned position on this power transmission chain width.
Manufacture method according to the power transmission chain that as above constitutes, when this power transmission chain of assembling, an end and the other end of the chain pin parts that state when maintenance becomes this power transmission chain with assembling is arranged, even therefore when the chain pin parts are inserted in the pin-and-hole of link plate, also can keep link plate and chain pin position component relation exactly.Thereby, the chain pin parts can be inserted in reliably the pin-and-hole of link plate.And, be inserted with the link plate of chain pin parts, can remove maintenance by operation d to chain pin the other end, therefore can make the link plate that is inserted with the chain pin parts slide and move along the chain pin parts.Thereby, this link plate can be disposed at the assigned position on this power transmission chain, and be assembled into chain.
More than, according to the manufacture method of power transmission chain of the present invention, owing to can keep the state that the chain pin parts are accurately located, and the chain pin parts are inserted in link plate reliably, so can carry out the assembling of this power transmission chain easily.
In above-mentioned operation a, also can arrange above-mentioned a plurality of chain pin parts, and above-mentioned power transmission chain is assembled into ring-type by so that above-mentioned power transmission chain becomes the mode of ring-type.
In above-mentioned operation a, also can arrange above-mentioned a plurality of chain pin parts, thus above-mentioned power transmission chain has been assembled into the joint shape so that above-mentioned power transmission chain becomes the mode that the joint shape is arranged, and, can also have the operation at the two ends that assemble into this above-mentioned power transmission chain that joint shape is arranged.
According to the manufacture method of above-mentioned power transmission chain,, all can assemble even the power transmission chain of any one form of joint shape or ring-type is arranged.
In the manufacture method of above-mentioned power transmission chain, be preferably, the afore mentioned rules columns among the above-mentioned operation c is row.
At this moment, can suitably adjust link plate adjacent to each other pressure of contact surface each other.
And the present invention is the manufacture method that is used to make following power transmission chain, and promptly this power transmission chain comprises: a plurality of link plates, and it has pin-and-hole and along the thickness direction laminated configuration; A plurality of chain pin parts, it is inserted in the above-mentioned pin-and-hole and connects above-mentioned a plurality of link plate, the manufacture method of this power transmission chain is characterised in that, after operation a as follows, repeat operation b~operation e stipulated number, the above-mentioned link plate of the columns of configuration regulation thus, thereafter, by repeating operation c and operation e, arrangement according to the rules stacks gradually the above-mentioned link plate of configuration, and assembles.
Wherein concrete operation is as follows:
Operation a, it is by keeping an end of above-mentioned a plurality of chain pin parts, and the state when becoming this power transmission chain with assembling is arranged this chain pin parts;
Operation b, it is so that the mode of the width almost parallel of this power transmission chain after the axial and assembling of above-mentioned a plurality of chain pin parts, and the above-mentioned link plate of regulation columns can be disposed at the state of the other end of above-mentioned chain pin parts, the other end that keeps above-mentioned chain pin parts;
Operation c, it is inserted into the pin-and-hole of above-mentioned link plate from the other end side with above-mentioned chain pin parts, and the above-mentioned link plate of regulation columns is disposed at the other end of above-mentioned chain pin parts;
Operation d, it removes among operation b the maintenance to the other end of above-mentioned chain pin parts;
Operation e, it makes the link plate that inserts among the operation c slide along the chain pin parts, and is disposed at the assigned position on this power transmission chain width.
Manufacture method according to the power transmission chain that as above constitutes, if by repeating operation b~e stipulated number, the words of the link plate of configuration regulation columns, then can pass through the link plate of the regulation columns that disposed, the chain pin parts are kept, therefore the operation b and the operation d of the other end that keeps the chain pin parts can be omitted, thereby the assembling of this power transmission chain can be more prone to carry out.
The present invention is the manufacture method that is used to make following power transmission chain, and promptly this power transmission chain comprises: a plurality of link plates, and it has pin-and-hole and along the thickness direction laminated configuration; A plurality of chain pin parts, it is inserted in the above-mentioned pin-and-hole and connects above-mentioned a plurality of link plate, and the manufacture method of this power transmission chain is characterised in that, after operation a as follows, b, repeat operation c~d, arrangement according to the rules stacks gradually the above-mentioned link plate of configuration thus, and assembles.
Wherein concrete operation is as follows:
Operation a, in anchor clamps, these anchor clamps are by keeping above-mentioned chain pin parts outer peripheral face with above-mentioned chain pin member storage in its inside, and the state when above-mentioned chain pin parts are become this power transmission chain with assembling is arranged with above-mentioned chain pin member storage for it;
Operation b, its end that makes above-mentioned chain pin parts is from the outstanding following length dimension of above-mentioned anchor clamps, that is, the above-mentioned link plate of regulation columns is disposed on the width of above-mentioned power transmission chain and required length dimension;
Operation c, it is inserted into the pin-and-hole of above-mentioned link plate with an above-mentioned end of above-mentioned chain pin parts, and on the protuberance of an above-mentioned end that is extruded with above-mentioned chain pin parts, disposes the above-mentioned link plate of regulation columns;
Operation d, it is so that the outstanding following length dimension of above-mentioned chain pin parts, promptly state an end side thereon and further dispose the above-mentioned link plate of regulation columns and the mode of required length dimension, make an above-mentioned end side of above-mentioned chain pin parts further outstanding, and the above-mentioned link plate that is disposed at above-mentioned chain pin parts is slided along above-mentioned chain pin parts from above-mentioned anchor clamps.
Manufacture method according to the power transmission chain that as above constitutes, state when becoming this power transmission chain by anchor clamps with assembling is arranged the chain pin parts, and keep its outer peripheral face with state with protuberance, therefore, can insert, be disposed at the link plate of this protuberance relatively, the chain pin parts are carried out accurate in locating.Thereby, the chain pin parts can be inserted in reliably the pin-and-hole of link plate.
And if owing to stack gradually the configuration link plate on the chain pin parts, then the chain pin parts increase from the overhang of anchor clamps, so reduced to be kept by anchor clamps the scope of the outer peripheral face of chain pin parts.On the other hand, because the pin-and-hole of the link plate by laminated configuration keeps the outer peripheral face of chain pin parts, so can keep the state that the chain pin parts are located exactly.
As mentioned above, according to the manufacture method of power transmission chain of the present invention, can keep the state that the chain pin parts are accurately located, and the chain pin parts are inserted in link plate reliably, therefore can carry out the assembling of this power transmission chain easily.
In the manufacture method of above-mentioned power transmission chain, be preferably, the afore mentioned rules columns among above-mentioned operation b, c, the d is row.
At this moment, the hold in range of the outer peripheral face of chain pin parts increases, and can keep the chain pin parts more reliably.
And the present invention is the manufacture method that is used to make following power transmission chain, and promptly this power transmission chain comprises: a plurality of link plates, and it has pin-and-hole and along the thickness direction laminated configuration; A plurality of chain pin parts, it is inserted in the above-mentioned pin-and-hole and connects above-mentioned a plurality of link plate, and the manufacture method of this power transmission chain is characterised in that, after operation a as follows, b, c, d, repeat operation e, arrangement according to the rules stacks gradually the above-mentioned link plate of configuration thus, and assembles.
Wherein concrete operation is as follows:
Operation a, in anchor clamps, these anchor clamps are by keeping above-mentioned chain pin parts outer peripheral face with above-mentioned chain pin member storage in its inside, and the state when above-mentioned chain pin parts are become this power transmission chain with assembling is arranged with above-mentioned chain pin member storage for it;
Operation b, its end that makes above-mentioned chain pin parts is from the outstanding following length dimension of above-mentioned anchor clamps, that is, the above-mentioned link plate of regulation columns is disposed on the width of above-mentioned power transmission chain and required length dimension;
Operation c, it is inserted into the pin-and-hole of above-mentioned link plate with an above-mentioned end of above-mentioned chain pin parts, and on the protuberance of an above-mentioned end that is extruded with above-mentioned chain pin parts, disposes the above-mentioned link plate of regulation columns;
Operation d, it makes an above-mentioned end side of above-mentioned chain pin parts further outstanding from above-mentioned anchor clamps, and makes the above-mentioned link plate that is disposed at above-mentioned chain pin parts, slides along above-mentioned chain pin parts, and is disposed on the assigned position of assembling when becoming this power transmission chain;
Operation e, its end side from above-mentioned chain pin parts is inserted the above-mentioned link plate of regulation columns again, and these are slided along above-mentioned chain pin parts, and is disposed on the assigned position of assembling when becoming this power transmission chain.
In the manufacture method of the power transmission chain that as above constitutes, in operation c, state when the chain pin parts become this power transmission chain by anchor clamps with assembling is arranged, and keep its outer peripheral face with state with protuberance, therefore, can insert, be disposed at the link plate of this protuberance relatively, the chain pin parts are located exactly.Thereby, the chain pin parts can be inserted in reliably the pin-and-hole of link plate.
Thus, the chain pin parts link plate can be inserted in reliably, therefore the assembling of this power transmission chain can be carried out easily.
And, be disposed at the link plate of protuberance among the operation c, be configured on the assigned position when assembling becomes this power transmission chain among the operation d, therefore, again the link plate that inserts by operation e, can insert from an end side of chain pin parts, and be disposed on the assigned position of assembling when becoming this power transmission chain.Therefore, can suitably be adjusted on this power transmission chain width in abutting connection with the link plate pressure of contact surface each other that disposes.Thus, can prevent that link plate pressure of contact surface each other is too high, frictional resistance is excessive, therefore can suppress the increase of the moment of flexure of link plate caused this power transmission chain of frictional resistance each other, prevents the reduction of the power transfer efficiency of this power transmission chain.
In the manufacture method of above-mentioned power transmission chain, be preferably, the afore mentioned rules columns among above-mentioned operation b, c, the d is that two row are to four row.
Under the occasion of this regulation columns more than four row, simultaneously they are arranged, therefore might make link plate pressure of contact surface each other too high, as the power transfer efficiency reduction of chain.And if the afore mentioned rules columns is less than above-mentioned scope, then the hold in range of the outer peripheral face of chain pin parts narrows down, and can not keep reliably.
And the present invention is the manufacture method that is used to make following power transmission chain, and promptly this power transmission chain comprises: a plurality of link plates, and it has pin-and-hole and along the thickness direction laminated configuration; A plurality of chain pin parts, it is inserted in the above-mentioned pin-and-hole and connects above-mentioned a plurality of link plate, the manufacture method of this power transmission chain is characterised in that, can be above-mentioned relatively the transition pin (dummy pin) of pin-and-hole plug be inserted in above-mentioned pin-and-hole, and the above-mentioned a plurality of link plates of laminated configuration, interim thus assembling becomes this power transmission chain, thereafter, transposing is inserted in the transition pin of above-mentioned pin-and-hole, and above-mentioned chain pin parts are inserted in above-mentioned pin-and-hole.
Manufacture method according to the power transmission chain that as above constitutes, by the transition pin being inserted in pin-and-hole and a plurality of link plates of laminated configuration, can keep assembling the state that becomes this power transmission chain thus, therefore, can make the pin-and-hole of stacked link plate consistent exactly, and link plate positioned.Thereby, the chain pin parts can be inserted in reliably the pin-and-hole of link plate, and carry out the assembling of this power transmission chain easily.
And the present invention is the manufacture method that is used to make following power transmission chain, and promptly this power transmission chain comprises: a plurality of link plates, and it has pin-and-hole and along the thickness direction laminated configuration; A plurality of chain pin parts, it is inserted in the above-mentioned pin-and-hole and connects above-mentioned a plurality of link plate, and the manufacture method of this power transmission chain is characterised in that by operation as follows, above-mentioned link plate is assembled in arrangement according to the rules.
Operation a, its can be above-mentioned relatively the transition pin of pin-and-hole plug be inserted in above-mentioned pin-and-hole, and above-mentioned a plurality of link plates of laminated configuration, interim thus assembling becomes this power transmission chain;
Operation b, a plurality of link plates of the above-mentioned interim assembling of its clamping, and fix;
Operation c, it is by being inserted in above-mentioned pin-and-hole with above-mentioned chain pin parts, and above-mentioned transition pin is ejected from above-mentioned pin-and-hole, and the above-mentioned transition pin that will be inserted in above-mentioned pin-and-hole is changed into above-mentioned chain pin parts.
And the present invention is the manufacturing installation that is used to make following power transmission chain, and promptly this power transmission chain comprises: a plurality of link plates, and it has pin-and-hole and along the thickness direction laminated configuration; A plurality of chain pin parts, it is inserted in the above-mentioned pin-and-hole and connects above-mentioned a plurality of link plate, the manufacturing installation of this power transmission chain is characterised in that, comprise: an end holding unit, state when it becomes this power transmission chain with assembling is arranged above-mentioned a plurality of chain pin parts, and an end that keeps these chain pin parts; The other end holding unit, it is so that the mode of the width almost parallel of this power transmission chain after the axial and assembling of above-mentioned a plurality of chain pin parts, and the above-mentioned link plate of regulation columns can be disposed at the state of the other end of above-mentioned chain pin parts, the other end that keeps above-mentioned a plurality of chain pin parts liftedly; The link plate dispensing unit, it is used for from the other end side above-mentioned chain pin parts being inserted in the pin-and-hole of above-mentioned link plate, and above-mentioned link plate is slided along above-mentioned chain pin parts, and it is disposed at assigned position on this power transmission chain width.
According to the manufacturing installation of the power transmission chain that as above constitutes,, also can keep link plate and chain pin position component relation exactly even when the chain pin parts are inserted in the pin-and-hole of link plate.Thus, the chain pin parts can be inserted in reliably the pin-and-hole of link plate, and link plate is disposed at assigned position, and carry out the assembling of this power transmission chain easily.
In the manufacturing installation of above-mentioned power transmission chain, an above-mentioned end holding unit also can have metal die (assembly jig 5), state when this metal die becomes this power transmission chain with assembling is arranged the chain pin parts, and the length direction along this power transmission chain is arranged with insertion and keeps a plurality of locating holes (locating hole 5b) of an end of above-mentioned chain pin parts, at this moment, the state in the time of can becoming this power transmission chain with assembling is arranged a plurality of chain pin parts.
In the manufacturing installation of above-mentioned power transmission chain, be preferably, interior all shapes that above-mentioned a plurality of locating holes (locating hole 5b) form for the outer peripheral face shape along above-mentioned chain pin parts at this moment, can keep the chain pin parts reliably.
And, in the manufacturing installation of above-mentioned power transmission chain, being preferably, the clearance of above-mentioned a plurality of locating holes (locating hole 5b) is set at the degree of can above-mentioned relatively chain pin parts successfully carrying out plug, at this moment, can keep the chain pin parts more reliably.
In the manufacturing installation of above-mentioned power transmission chain, be preferably, above-mentioned the other end holding unit has following first and second clamping plate (clamping plate 8, pressing plate 9), the clamping liftedly of these clamping plate is kept the other end outer peripheral face of the chain pin parts of an end by an above-mentioned end holding unit, and the maintenance face that is used to keep above-mentioned chain pin parts at least any one party of above-mentioned two clamping plate is formed with the grooving portion consistent with the outer peripheral face shape of above-mentioned chain pin parts.
The other end of at this moment, can be easily and keeping the chain pin parts reliably.
In the manufacturing installation of above-mentioned power transmission chain, be preferably, the above-mentioned link plate dispensing unit of above-mentioned link plate dispensing unit has upside metal pattern (patrix 7), and this upside metal pattern is provided with: bearing surface (lower surface 7a), the side butt of itself and above-mentioned link plate; Through hole (through hole 7b), itself and this bearing surface is vertically formed, and can insert the logical chain pin parts that keep by an above-mentioned end holding unit or above-mentioned the other end holding unit, and, this upside metal pattern is pushed with the above-mentioned link plate of above-mentioned bearing surface butt to the chain width it is disposed at assigned position, and it is relatively moved on the length direction of chain.
At this moment, the chain pin parts that can be kept by two holding units relatively dispose link plate reliably.
And the present invention is the manufacturing installation that is used to make following power transmission chain, and promptly this power transmission chain comprises: a plurality of link plates, and it has pin-and-hole and along the thickness direction laminated configuration; A plurality of chain pin parts, it is inserted in the above-mentioned pin-and-hole and connects above-mentioned a plurality of link plate, the manufacturing installation of this power transmission chain is characterised in that, comprise: anchor clamps, it passes through above-mentioned chain pin member storage in its inside, keep above-mentioned chain pin parts outer peripheral face, and the state when becoming this power transmission chain with assembling is arranged; The chain pin parts are given prominence to the unit, and it makes an end of above-mentioned chain pin parts outstanding from above-mentioned anchor clamps; The link plate dispensing unit, it is used to make the above-mentioned link plate that inserts from an end side of above-mentioned chain pin parts to slide along above-mentioned chain pin parts, and is disposed at the assigned position on this power transmission chain width.
According to the manufacturing installation of the power transmission chain that as above constitutes,, also can keep link plate and chain pin position component exactly and concern even when the chain pin parts are inserted in the pin-and-hole of link plate.Thus, the chain pin parts can be inserted in reliably the pin-and-hole of link plate, and link plate is disposed at assigned position, and carry out the assembling of this power transmission chain easily.
In the manufacturing installation of above-mentioned power transmission chain, be preferably, above-mentioned anchor clamps have metal die, (assembly jig main body 17), this metal die is formed with horizontal upper surface, (upper surface 17b), and the length direction along this power transmission chain is arranged with a plurality of locating holes, (locating hole 17a), this locating hole connects to lower surface from this upper surface, and be set at the clearance that can plug above-mentioned chain pin parts, and have along the outer peripheral face shape of above-mentioned chain pin parts and the interior all shapes that form, and above-mentioned chain pin parts are taken in and keep
The outstanding unit of above-mentioned chain pin parts comprises the retainer (retainer 18) of being equipped with a plurality of latch (latch 18a), this latch can be along the vertical direction be inserted in above-mentioned a plurality of locating hole from the lower face side of above-mentioned metal die movably, and by making upper surface and the lower surface butt that is inserted in the above-mentioned chain pin parts of above-mentioned locating hole, and the position of the above-below direction of above-mentioned chain pin parts is positioned, and, by this retainer is moved along the vertical direction, and make above-mentioned chain pin parts outstanding from the upper surface of above-mentioned metal die.
And, in the manufacturing installation of above-mentioned power transmission chain, be preferably, above-mentioned metal die is for may be partitioned into two parts and dismountable structure along the vertical direction at least, thereby can adjust the height dimension of above-below direction, at this moment, can suppress the height of metal die, and can reduce metal die path increment along the vertical direction, and can realize the miniaturization and laborsavingization of this manufacturing installation.
The present invention is the manufacturing installation that is used to make following power transmission chain, and promptly this power transmission chain comprises: a plurality of link plates, and it has pin-and-hole and along the thickness direction laminated configuration; A plurality of chain pin parts, it is inserted in the above-mentioned pin-and-hole and connects above-mentioned a plurality of link plate, and the manufacturing installation of this power transmission chain is characterised in that, comprising: a plurality of transition pins, it can plug by above-mentioned relatively pin-and-hole; Transition pin holding unit, these a plurality of transition pins can be arranged with plugging and keep to the identical state of arrangement of its above-mentioned chain pin parts when becoming this power transmission chain with assembling.
According to the manufacturing installation of the power transmission chain that as above constitutes owing to can carry out the interim assembling of link plate by the transition pin, so can make exactly the pin-and-hole unanimity of stacked link plate, and link plate positioned.And the transition pin can be kept by transition pin holding unit with plugging, therefore can change transition pin and chain pin parts under the state of interim assembling.Thereby, the chain pin parts can be inserted in reliably the pin-and-hole of link plate, and carry out the assembling of this power transmission chain easily.
In the manufacturing installation of above-mentioned power transmission chain, be preferably, above-mentioned transition pin holding unit comprises: metal die (assembly jig 25), it is formed with horizontal upper surface (upper surface 25b), and the length direction along this power transmission chain is arranged with a plurality of locating holes (locating hole 25a), this locating hole connects to lower surface from this upper surface, and be set at the clearance that can plug above-mentioned chain pin parts, and have along the outer peripheral face shape of above-mentioned chain pin parts and the interior all shapes that form, and above-mentioned chain pin parts are taken in and kept; When spring (spring 25d), its masterpiece downwards were used for above-mentioned transition pin, bullet was pushed to and is stated the transition pin upward, and made above-mentioned transition pin outstanding from the upper surface of above-mentioned metal die, thereby above-mentioned transition pin can be accommodated in the locating hole.
At this moment, can be easily and carry out the interim assembling of link plate and the insertion of chain pin parts reliably.
In the manufacturing installation of above-mentioned power transmission chain, be preferably, the outer circumference diameter size of above-mentioned transition pin is set at thin 60~100 μ m of outer circumference diameter size of above-mentioned relatively chain pin parts.By setting like this, the relative pin-and-hole of transition pin is easily plugged, and when inserting pin-and-hole, can locate reliably.
Description of drawings
Fig. 1 is the example that expression utilizes the power transmission chain that the present invention makes, and promptly chain-type continuously variable transmission is with the stereogram of wanting portion's formation of chain.
Fig. 2 is the manufacturing installation of the chain that relates to of expression first embodiment of the present invention, and the ideograph of operation of manufacture method that has adopted the chain of this device.
Fig. 3 (a) is the stereogram of the anchor clamps in the presentation graphs 2, (b) is that expression utilizes anchor clamps to keep the stereogram of the state of chain pin and fillet.
Fig. 4 is the manufacturing installation of the chain that relates to of expression second embodiment of the present invention, and the ideograph of operation of manufacture method that has adopted the chain of this manufacturing installation.
Fig. 5 is the ideograph of operation that expression is different from other manufacture method of operation shown in Figure 4.
Fig. 6 is illustrated in the manufacturing installation of the chain that second embodiment of the present invention relates to, the manufacturing installation when the assembly jig main body is made as segmenting structure, and the ideograph of an example of operation of manufacture method that has adopted the chain of this device.
Fig. 7 is the manufacturing installation of the chain that relates to of expression the 3rd embodiment of the present invention, and the ideograph of operation of manufacture method that has adopted the chain of this device.
Fig. 8 is the stereogram of the outward appearance of the transition pin (dummy pin) in the presentation graphs 7.
The specific embodiment
With reference to accompanying drawing, preferred implementation of the present invention is described.Fig. 1 is the example that pattern ground expression utilizes the power transmission chain that the present invention makes, and promptly so-called chain-type continuously variable transmission is with the stereogram of wanting portion's formation of chain (hereinafter to be referred as " chain ").This chain 1 by the link plate 2 of a plurality of metals (carbon steel etc.) systems and the chain pin parts P that is used to interconnect a plurality of metals (bearing steel etc.) system of this link plate 2 constitute, and in the form of a ring.And in Fig. 1, the record to the width central portion of chain 1 has been omitted in the part.
The outer contour of link plate 2 is slick and sly curve shape, and all forms same in fact profile, and is provided with the first pin-and-hole 2a1 and the second pin-and-hole 2a2.And this first pin-and-hole 2a1 and the second pin-and-hole 2a2 are referred to as pin-and-hole 2a.As shown in the figure, link plate 2 is along the thickness direction laminated configuration, link plate 2 for the configuration that adjoins each other, when the 2b part superposition ground, side of link plate 2 is staggered along the chain length direction, along the thickness direction laminated configuration, thereby make the position consistency of the second pin-and-hole 2a of the first pin-and-hole 2a of a link plate 2 and another link plate 2.
The formation that connects the chain pin parts P of this link plate 2 comprises: claval chain pin 3, and it has the outer peripheral face 3a along the inner peripheral surface formation of pin-and-hole 2a; Claval fillet 4 (is also referred to as inner part; Interpiece), it forms and slightly is shorter than chain pin 3, and has the outer peripheral face 4a along the inner peripheral surface formation of pin-and-hole 2a.So, as mentioned above, this chain pin 3 and fillet 4 with in the pin-and-hole 2a that is pressed into state and is inserted into the link plate 2 of laminated configuration as described above, are connected a plurality of link plates 2 thus flexiblely.
Below, the manufacturing installation of the above-mentioned chain 1 that first embodiment of the present invention is related to is elaborated.Fig. 2 is the ideograph of the manufacture method of the manufacturing installation of expression chain 1 and the chain 1 that has adopted this device.
Shown in Fig. 2 (a), the manufacturing installation S of this chain 1 comprises: assembly jig 5, and it is used to keep a plurality of chain pins 3 and as the bottom of an end of fillet 4; Anchor clamps 6, it is configured in the top of assembly jig 5, and is used to keep the chain pin 3 that kept by assembly jig 5 and as the upper end of the other end of fillet 4; Patrix 7, it is configured in the top of assembly jig 5 and anchor clamps 6, and by together dropping to the below with link plate 2, above-mentioned maintained chain pin 3 and fillet 4 is pressed into the pin-and-hole 2a of link plate 2.
Assembly jig 5 forms rectangular-shaped metal die for adopting carbon tool steel and alloy tool steel etc., in a plurality of locating hole 5b of surperficial 5a formed thereon, insert an end of chain pin 3 and fillet 4, and generally perpendicularly erectting with respect to upper surface 5a by the state of root combination respectively and to keep, thereby can arrange required radical as chain 1.Locating hole 5b has formed the bottom outlet shape, and so that the locating hole 5b of adjacency each other gap width and the gap width of chain 1 have same intervals, and can keep being adapted to row as the chain pin 3 of the required radical of chain 1 and the mode of fillet 4 along the length direction of assembly jig 5.Interior all shapes of this locating hole 5b are along formed outer peripheral face shape when the chain pin 3 that will be inserted and fillet 4 are assembled into chain 1 and form.And, can consistently positioning with being inserted into the mode of chain pin 3 and the pin-and-hole 2a that fillet 4 is pressed into link plate 2 of locating hole 5b, making the outer peripheral face shape that forms by chain pin 3 and fillet 4 and the inner peripheral surface shape of pin-and-hole 2a.And the clearance of the locating hole 5b when having inserted chain pin 3 and fillet 4 is set at the degree of the play that can successfully carry out plug and can not shake etc.
And, be provided with jump in the bottom surface of locating hole 5b.This jump can be so that the axial location of chain pin 3 that its axial length dimension there are differences and fillet 4 relation, and identical mode with as chain 1 assembling the time is carried out axial location to chain pin 3 and fillet 4.
And the depth dimensions of this locating hole 5b is configured to identical from the outstanding length dimension of the outermost link plate 2 that is disposed at chain 1 with chain pin 3 and fillet 4.By such setting, as long as will be pressed into the link plate 2 of chain pin 3 and fillet 4, be pressed into to the position of the upper surface 5a butt of assembly jig 5, this link plate that is pressed into 2 can be disposed at most external as chain 1.That is the datum level when, upper surface 5a can be used as configuration link plate 2.
This assembly jig 5 constitutes a kind of bottom holding unit (an end holding unit), and it is used for a plurality of chain pins 3 and fillet 4 state when being assembled into chain 1 is arranged, and keeps its bottom.
As mentioned above, anchor clamps 6 keep the chain pin 3 that assembled as described above mould 5 kept and the upper end of fillet 4.As shown in Figure 3, the formation of these anchor clamps 6 comprises: the clamping plate 8 of alloy tool steel (first clamping plate), and it has the 8a of grooving portion that the outer peripheral face shape with chain pin 3 and fillet 4 consistently forms; The pressing plate 9 of alloy tool steel (second clamping plate), it forms rectangle.These are installed on not shown oild chuck etc., and both can move along the direction of arrow among the figure.In this Fig. 3 (a), represented to remove the state that keeps, under this state, even clamping plate 8 and pressing plate 9 are set at the position away from chain pin 3 and fillet 4 with the degree that patrix 7 descends and also can not contact.Shown in Fig. 3 (b), under the situation that keeps chain pin 3 and fillet 4, chain pin 3 and fillet 4 are embedded in the 8a of grooving portion of clamping plate 8, and position in mode with respect to the upper surface 5b approximate vertical of assembly jig 5, and outer peripheral face 3a, 4a by pressing plate 9 clamping chain pins and fillet 4 upper ends.Like this, anchor clamps 6 are constructed as follows upper end holding unit (the other end holding unit), and it is used for the not shown oild chuck that makes these anchor clamps 6 activities, and the upper end of chain pin 3 and fillet 4 is kept in dissoluble mode.
And at this moment, as shown in Figures 2 and 3, anchor clamps 6 are set at the part of below is slightly reduced in maintenance from the upper surface of chain pin 3 and fillet 4 height, thereby can dispose a row link plate 2 from the upper end side of chain pin 3 and fillet 4.Here, though can be pressed into a row link plate 2, if necessary, also can set multiple row in the upper end side of chain pin 3 and fillet 4.
Turn back to Fig. 2, patrix 7 (upside metal die) adopts carbon tool steel or alloy tool steel and forms cuboid, by making its lower surface 7a and link plate 2 butts drop to the below, thereby chain pin 3 and fillet 4 can be pressed in the pin-and-hole 2a of link plate 2 the and stacked link plate 2 that sets.And,, to dodge in order making, and in patrix 7, to be formed with a plurality of through hole 7b that can insert logical chain pin 3 and fillet 4 from pin-and-hole 2a outstanding chain pin 3 and fillet 4 when being pressed into link plate 2 this patrix 7 is descended.Thus, on the chain pin 3 and fillet 4 that are erected on the upper surface 5b of assembly jig 5, patrix 7 can be disposed at height and position arbitrarily with link plate 2.
Above-mentioned assembly jig 5 and patrix 7 are installed in not shown forcing press etc.And these metal dies can be kept parastate mutually by the operating pressure machine, but and in stroke range along the vertical direction, come and go mobilely respectively, and can be fixed in position arbitrarily in the above range.
And patrix 7 constitutes, and is usually located at by the chain pin 3 of anchor clamps 6 maintenances and the top of fillet 4.And assembly jig 5 can move on the length direction of chain 1 with respect to patrix 7 and anchor clamps 6, and above all chain pins 3 arranged on the assembly jig 5 and fillet 4, configuration patrix 7.Thus, can be at the length direction gamut configuration link plate 2 of chain 1.
This patrix 7 is constructed as follows the link plate dispensing unit, it is used for not shown forcing press, chain pin 3 and fillet 4 are pressed into link plate 2, and this link plate that is pressed into 2 is slided along chain pin 3 and fillet 4, and be disposed at the assigned position on chain 1 width.
Below, the manufacture method of the chain 1 of the manufacturing installation S that adopted this chain 1 is described.
Shown in Fig. 2 (a), be assembling chain 1, at first the end with chain pin 3 and fillet 4 is inserted into locating hole 5b, and generally perpendicularly erectting with respect to upper surface 5a by the state of root assembling respectively and to keep, and arranges as the required radical of chain 1.Like this, by an end that keeps chain pins 3 and fillet 4 by assembly jig 5, chain pin 3 and fillet 4 state with as this chain 1 assembling the time can be arranged.
Secondly, for will be in chain pin 3 and fillet 4 that assembly jig 5 is arranged, be pressed into simultaneously two groups of chain pins 3 of a slice link plate 2 and fillet 4 axially, be approximately perpendicular to upper surface 5a, and keep upper end as its other end by anchor clamps 6.That is, keep the upper end of chain pin 3 and fillet 4, and make the width of the chain 1 that axially is roughly parallel to when assembling of chain pin 3 and fillet 4, and the gap width of two groups chain pin parts P is positioned by utilizing anchor clamps 6.
Secondly, shown in Fig. 2 (b), (not shown) such as anchor clamps that as one man keeps by upper end to pin-and-hole 2a and chain pin 3 and fillet 4, a slice link plate 2 is kept, and make itself and the lower surface 7a butt of patrix 7 of the top that is disposed at assembly jig 5, slow decline patrix 7, and chain pin 3 and fillet 4 are pressed into the pin-and-hole 2a of link plate 2 from the upper end side.And, this link plate 2 is pressed into disposes to anchor clamps 6.Here, though be pressed into a slice link plate 2, if necessary, also can overlappingly be pressed into multi-disc.
And, here, though be to keep link plate 2 by anchor clamps, and make pin-and-hole 2a consistent with the upper end of chain pin 3 and fillet 4, but also can before being pressed into by patrix 7 chain pin 3 and fillet 4 be pressed into pin-and-hole 2a etc. lightly, upper end that link plate 2 is pressed into or is inserted into chain pin 3 and fillet 4 in advance etc. is carried out temporary fixed, keep thus, thereby make pin-and-hole 2a consistent with the upper end of chain pin 3 and fillet 4.
Secondly, shown in Fig. 2 (c), remove maintenance, and patrix 7 is further dropped to the below, thus, make link plate 2 slide and move to position with the upper surface 5a butt of assembly jig 5 along chain pin 3 and fillet 4 by anchor clamps 6.Move to the link plate 2 with the position of this upper surface 5a butt, become the assigned position that is disposed on aforesaid chain 1 width, be the outermost link plate of width of chain 1.
And, shown in Fig. 2 (d), adopt assembly jig 5, anchor clamps 6 and patrix 7 to repeat above-mentioned operation, and with the link plate 2 of above-mentioned upper surface 5a butt as benchmark, arrangement in accordance with regulations stacks gradually configuration link plate 2 along the length direction of chain 1 and width, thereby is assembled into chain 1.
And, the link plate 2 of sheet number is pressed into chain pin 3 and fillet 4 and carries out laminated configuration inciting somebody to action to a certain degree, and when need not to utilize anchor clamps 6 to keep also keeping each chain pin 3 and fillet 4, after this, also can omit maintenance, releasing operation by 6 pairs of chain pins 3 of anchor clamps and fillet 4.
In the present embodiment, even go under the occasion of link plate 2 from the upper end side pressure as described above, the upper end that also can keep chain pin 3 and fillet 4 by the anchor clamps 6 that can be disengaged, therefore by removing its maintenance, can make link plate 2 along the endwisely slipping and moving of chain pin 3, and link plate 2 can be disposed at the assigned position on chain 1 width.
And, be disposed at assigned position because link plate 2 (is pursued row) piecewise, so can suitably adjust link plate 2 pressure of contact surface each other of adjacency.Thus, the link plate 2 above-mentioned pressure of contact surface each other that can prevent adjacency on chain 1 width is excessive, and frictional resistance is between the two increased, the moment of flexure that therefore can prevent the chain 1 that causes because of between the two frictional force increases, and prevents the power transfer efficiency reduction of this chain 1.
As mentioned above, be arranged in a chain pin parts P who is listed as by link plate 2 is disposed at, and can be assembled into the chain 1 that the joint shape is arranged.And the two ends of the chain that the joint shape is arranged 1 by connecting this assembling can obtain the chain 1 of ring-type.
Manufacture method according to the chain 1 that relates to as above-mentioned present embodiment, utilize assembly jig 5 and anchor clamps 6, the a plurality of chain pins 3 that state when being assembled into chain 1 is arranged and the bottom and the upper end of fillet 4 keep, and therefore can keep the position relation of link plate 2 and chain pin 3 and fillet 4 exactly.Thereby, chain pin 3 and fillet 4 can be pressed among the pin-and-hole 2a of link plate 2 reliably, can carry out the assembling of chain 1 easily.
And,, therefore can carry out the assembling of chain 1 easily because the manufacturing installation S of the chain 1 that present embodiment relates to can carry out the assembling of chain 1 by said method.
And, in the present embodiment, though utilize anchor clamps 6 to keep two groups of chain pin parts P, and be pressed into link plate 2 piecewise, but also can keep more a plurality of even whole chain pin parts P simultaneously, and the link plate 2 that is disposed at same row in the chain 1 once is pressed into the whole of multi-disc or length direction, and assemble.
And,, also can form grooving portion the both sides of clamping plate 8 and pressing plate 9 though in the anchor clamps 6 of present embodiment, only on clamping plate 8, be formed with the grooving portion consistent with the outer peripheral face shape of chain pin 3 and fillet 4.
Below, the manufacturing installation of the above-mentioned chain 1 that second embodiment of the present invention is related to is elaborated.Fig. 4 is the ideograph of the manufacture method of the manufacturing installation of expression chain 1 and the chain 1 that has adopted this device.
Shown in Fig. 4 (a), the manufacturing installation S of the chain 1 of present embodiment comprises: assembly jig 15, and it is used to keep outer peripheral face 3a, the 4a of a plurality of chain pins 3 and fillet 4; Patrix 16, it is configured in the top of assembly jig 15, and by together dropping to the below with link plate 2, and above-mentioned maintained chain pin 3 and fillet 4 are pressed into the pin-and-hole 2a of link plate 2.
Assembly jig 15 comprises: rectangular-shaped assembly jig main body 17, and it is formed with a plurality of locating hole 17a, and this locating hole is by insertion and take in chain pin 3 and fillet 4, and keeps its outer peripheral face 3a, 4a; Retainer 18, it has a plurality of latch 18a that are inserted into this locating hole 17a.
Assembly jig main body 17 for example is the metal die that is formed by carbon tool steel and alloy tool steel etc., and it is vertical with respect to upper surface 17b to form above-mentioned locating hole 17a, and is communicated with upper surface 17b and lower surface 17c.
Locating hole 17a, so that the locating hole 17a of its adjacency each other gap width and the gap width of chain 1 have identical distance, and keep being adapted to row as the chain pin 3 of the required radical of chain 1 and the mode of fillet 4 along the length direction of assembly jig 15.The inner peripheral surface shape of this locating hole 17a forms: the shape that formed outer peripheral face shape is consistent when being assembled into chain 1 with 4 combinations of the chain pin 3 that is inserted and fillet, and the inner peripheral surface shape of the pin-and-hole 2a of the link plate 2 of its shape when being configured to chain 1 is consistent.By such setting, can be to chain pin 3 and the fillet 4 that is inserted into locating hole 17a, the mode with the pin-and-hole 2a that is pressed into link plate 2 positions.And, the clearance of the locating hole 17a when inserting chain pin 3 and fillet 4, the degree of the play that is configured to successfully to plug and not rock etc.
Wherein be inserted with above-mentioned latch 18a from the following direction of each locating hole 17a.Latch 18a adopts carbon tool steel and alloy tool steel to wait and forms, and one is based on the retainer 18 of the below that is configured in assembly jig main body 17.The front end of this latch 18a be inserted into the chain pin 3 of locating hole 17a and the lower side front end butt of fillet 4, and the position of the above-below direction of chain pin in the locating hole 17a 3 and fillet 4 is positioned.
And retainer 18 constitutes: together be installed in the not shown forcing press etc. with assembly jig main body 17 and patrix 16, and make it move, and can fix along the vertical direction can be with respect to assembly jig main body 17 keeping parallelisms the time.Thus, latch 18a is moved along the vertical direction to be inserted into respectively under the state in the locating hole 17a, and fix.Thus, can chain pin 3 and the fillet 4 of locating hole 17a will be inserted into, be fixed in along on the optional position of the above-below direction in the locating hole 17a, and to have the mode of protuberance T described later, the relative assembly jig main body 17 of latch 18a (retainer 18) is fixed, wherein, this protuberance T makes as the upper end of an end of chain pin 3 and fillet 4 height dimension from the outstanding regulation of upper surface 17b and forms.
Like this, latch 18a (retainer 18) is constructed as follows the outstanding unit of chain pin parts, and this unit makes the upper end of chain pin 3 and fillet 4 outstanding from upper surface 17b with not shown forcing press.
And the front end of latch 18a is lower than the mode of fillet 4 lower ends slightly with the lower end of chain pin 3, is provided with jump.Thus, can in the following manner chain pin 3 and fillet 4 be positioned to axial, that is: when chain pin 3 and fillet 4 butts, chain pin 3 that its axial length dimension there are differences and the axial location between the fillet 4 concern, and be identical when becoming chain 1 with assembling.
This assembly jig 15 is constructed as follows anchor clamps with not shown forcing press, and these anchor clamps keep outer peripheral face 3a, 4a by a plurality of chain pins 3 and fillet 4 are accommodated in the locating hole 17a, and the state when becoming chain 1 with assembling is arranged.
Patrix 16 adopts carbon tool steels and alloy tool steel etc. and forms rectangular-shapedly, by making its lower surface 16a and link plate 2 butts, and below dropping to, chain pin 3 and fillet 4 can be pressed into the pin-and-hole 2a of link plate 2 and laminated configuration link plate 2.And,, to dodge in order making, and in patrix 16, to be formed with a plurality of through hole 16b that can insert logical chain pin 3 and fillet 4 from pin-and-hole 2a outstanding chain pin 3 and fillet 4 when being pressed into link plate 2 this patrix 16 is descended.
And as implied above, patrix 16 is installed in not shown forcing press etc. with assembly jig main body 17 and retainer 18.And these metal dies can pass through the operating pressure machine, and are maintained at state parallel to each other mutually, but and when in stroke range along the vertical direction, coming and going shifting movement respectively, and can be fixed in position arbitrarily in the above range.
This patrix 16 is constructed as follows the link plate dispensing unit with not shown forcing press, and the link plate 2 that this unit is used for being pressed into chain pin 3 and fillet 4 slides along chain pin 3 and fillet 4, and is disposed at the assigned position on chain 1 width.
Below, the manufacture method of the chain 1 of the manufacturing installation S that adopted this chain 1 is described.
Shown in Fig. 4 (a), be assembling chain 1, at first chain pin 3 and fillet 4 are inserted and be accommodated in the locating hole 17a of assembly jig main body 17, and arrange as the required radical of chain 1.Thus, when chain pin 3 and fillet 4 utilized locating hole 17a to keep its outer peripheral face 3a, 4a, the state when becoming chain 1 with assembling was arranged.
So, in upper end with chain pin 3 and fillet 4 mode from the outstanding protuberance T of upper surface 17b, with latch 18a (retainer 18) relatively assembly jig 15 fix.Here, the outstanding following length dimension of protuberance T is fixed, this length dimension is as the part among the whole columns of regulation columns i.e. a row link plate 2 and required length dimension in configuration on the width of chain 1.
If necessary, then also the projecting height size of this protuberance T can be made as the size of configurable multiple row.But be preferably the projecting height size of protuberance T as far as possible little (disposing the required length dimension of a row link plate).Its reason be because, if the projecting height size is less, then chain pin 3 and fillet 4 are inserted into the length dimension increase in the locating hole 17a, and therefore the hold in range by assembly jig 15 couples of outer peripheral face 3a, 4a increases, and can keep chain pin 3 and fillet 4 more reliably.
Secondly,, come a row link plate 2 is kept, and make the lower surface 16a butt of itself and patrix 16 by (not shown) such as anchor clamps that the upper end that makes pin-and-hole 2a and chain pin 3 and fillet 4 as one man keeps them, and the patrix 16 that slowly descends.Thereby, the pin-and-hole 2a that makes the chain pin 3 that keeps by assembly jig 15 and fillet 4 be pressed into above-mentioned link plate 2 from the upper end side.And, shown in Fig. 4 (b), this link plate that is pressed into 2 is slided along chain pin 3 and fillet 4, and is disposed at the position with the upper surface 17b butt of assembly jig main body 17.Thus, these link plates 2 are configured in protuberance T.
And, here, though by maintenance link plates 2 such as anchor clamps, and make pin-and-hole 2a consistent with the upper end of chain pin 3 and fillet 4, and be pressed into link plate 2 by patrix 16, but also can be before utilizing patrix 16 to be pressed into, chain pin 3 and fillet 4 are pressed into pin-and-hole 2a etc. lightly, upper end that link plate 2 is pressed into or is inserted into chain pin 3 and fillet 4 in advance etc. is carried out temporary fixed, keeps thus, and makes pin-and-hole 2a consistent with the upper end of chain pin 3 and fillet 4.
Secondly, shown in Fig. 4 (c), only latch 18a (retainer 18) is improved upward, and make the upper end side of chain pin 3 and fillet 4 outstanding with respect to upper surface 17b, thereby can be between the link plate 2 and upper surface 17b of above-mentioned configuration, the gap U of the gauge same degree of an acquisition and a row link plate 2.And, shown in Fig. 4 (d), further press mould 16 downwards from the state of (c), link plate 2 is slided along chain pin 3 and fillet 4, and be disposed at the position with the upper surface 17b butt of assembly jig main body 17.
So shown in Fig. 4 (e), if patrix 16 is promoted upward, the upper end that then can form chain pin 3 and fillet 4 is from the outstanding protuberance T ' of the pin-and-hole 2a of link plate 2.At this moment, protuberance T ' gives prominence to following length dimension, promptly disposes the required length dimension of a row link plate 2 along the width of chain 1.
Secondly, shown in Fig. 4 (f), laminated configuration one row link plate 2 again on protuberance T '.So, adopt patrix 16, assembly jig 15 and counterdie to form protuberance T ', and repeat it is disposed the above-mentioned operation of a row link plate 2, and arrangement according to the rules, length direction and width along chain 1 stack gradually configuration link plate 2, and are assembled into chain 1.
And, in the present embodiment, though can be on protuberance T, T ' laminated configuration one row link plate 2, when the projecting height size with protuberance T, T ' is made as the size of configurable multi-disc, also can once dispose multiple row.
As mentioned above, chain 1 is disposed at link plate 2 on the chain pin parts P that is arranged in row by utilizing assembly jig 15, and can be assembled into a chain 1 that the joint shape is arranged.So,, can obtain the chain 1 of ring-type by connecting the two ends of this chain that the joint shape is arranged 1 that is assembled into.
The manufacture method of the chain 1 that relates to according to aforesaid present embodiment, the a plurality of chain pins 3 that state in the time of will becoming chain 1 with assembling is arranged and outer peripheral face 3a, the 4a of fillet 4, keep by assembly jig 15, can position chain pin 3 and fillet 4 exactly thus.Thereby, can reliably chain pin 3 and fillet 4 be pressed into the pin-and-hole 2a of link plate 2, and can easily carry out the assembling of chain 1.
And shown in Fig. 4 (g), when stacking gradually configuration during link plate 2, chain pin 3 and fillet 4 increase from the overhang of assembly jig 15, and therefore the scope of outer peripheral face 3a, the 4a of chain pin 3 that is kept by assembly jig 15 and fillet 4 reduces.On the other hand, because the pin-and-hole 2a by the link plate 2 of laminated configuration on upper surface 17b keeps outer peripheral face 3a, the 4a of chain pin 3 and fillet 4, so can keep the state that chain pin 3 and fillet 4 are accurately located.
And the manufacturing installation S of the chain 1 that present embodiment relates to can assemble chain 1 by said method, therefore can easily carry out the assembling of chain 1.
Below, with reference to Fig. 5, other manufacture method of the manufacturing installation S that adopted above-mentioned second embodiment is described.In manufacture method shown in Figure 4, dispose link plate 2 from an end of chain pin by row, in contrast to this, the difference of manufacture method shown in Figure 5 is, initial is earlier that three row link plates are disposed on the assigned position of assembling when becoming chain 1 with the part among the whole columns, thereafter, with the part among the whole columns promptly a row link plate be disposed at successively on the assigned position when being assembled into chain 1.
Shown in Fig. 5 (a), at first chain pin 3 and fillet 4 inserted and be accommodated in the locating hole 17a of assembly jig 15, and the state when becoming chain 1 with assembling is arranged to it and is kept.And this moment, as shown in the figure,, they are kept to have the mode that makes as the outstanding protuberance T in the upper end of an end of chain pin 3 and fillet 4.Here, the outstanding width along chain 1 of this protuberance T disposes three row link plates 2 and required length dimension.
Secondly, the upper end by making pin-and-hole 2a and chain pin 3 and fillet 4 with predetermined arrangement keeps three link plates 2 that are listed as one man to its (not shown) such as anchor clamps that keeps, and makes the lower surface 16a butt of itself and patrix 16, and the patrix 16 that slowly descends.Thereby, the pin-and-hole 2a that makes the chain pin 3 that keeps by assembly jig 15 and fillet 4 be pressed into above-mentioned link plate 2 from the upper end side.And, shown in Fig. 5 (b), the above-mentioned link plate that is pressed into 2 is configured along the position that chain pin 3 and fillet 4 slide into the most following link plate 2 and the upper surface 17b butt of assembly jig 15.Thus, these link plates 2 are configured in protuberance T.
Secondly, shown in Fig. 5 (c), only assembly jig main body 17 is dropped to the below and fix.At this moment, decline is assembled die main body 17 and is fixed in the following manner, that is: the bottom of chain pin 3 and fillet 4 is inserted into the length dimension of locating hole 17a, and the length dimension of giving prominence to from the outermost link plate 2 that is disposed at chain 1 with chain pin 3 and fillet 4 equates.
By such setting,, then this link plate 2 can be disposed at the most external of the assigned position of assembling when becoming chain 1 if link plate 2 is disposed at position with the upper surface 17b butt of assembly jig 15.That is the datum level when, upper surface 17b can be used as configuration link plate 2.And this moment is because the bottom of chain pin 3 and fillet 4 is inserted into locating hole 17a, so can continue to keep the maintenance of 15 pairs of chain pins 3 of assembly jig and fillet 4.
Secondly, shown in Fig. 5 (d), from the state of (c) patrix 16 is descended, and the most following link plate 2 is slided along chain pin 3 and fillet 4, and be disposed on the position with the upper surface 17b butt of assembly jig 15.At this moment, as mentioned above, the most following link plate 2 becomes and is configured in the assigned position of assembling when becoming chain 1, the outermost link plate 2 of width of chain 1, and as benchmark, the link plate 2 of other row also is configured in the assigned position on chain 1 width.
Secondly, shown in Fig. 5 (e), patrix 16 is promoted upward.So, stress newly to be pressed into a row link plate 2 from the upper end of chain pin 3 and fillet 4, shown in Fig. 5 (f), the link plate 2 that is pressed into is again slided along chain pin 3 and fillet 4, and be disposed at the assigned position on assigned position chain 1 width of assembling when becoming chain 1.After, by repeating above-mentioned operation, and arrangement according to the rules stacks gradually configuration link plate 2, and is assembled into chain 1.
As mentioned above, utilize assembly jig 15 that link plate 2 is disposed on the box member P that is arranged in row, be assembled into the chain 1 of joint shape thus.Then, by connecting the two ends of the chain that the joint shape is arranged 1 after this assembling, and can obtain the chain 1 of ring-type.
Manufacture method according to chain shown in Figure 51, when utilizing assembly jig 15 to keep outer peripheral face 3a, the 4a of chain pin 3 and fillet 4, also in the pin-and-hole 2a of three row link plates 2 of assigned position outer peripheral face 3a, the 4a of chain pin 3 and fillet 4 are kept, therefore can carry out accurate in locating chain pin 3 and fillet 4 by initial configuration.Thereby, even in the link plate 2 of configuration thereafter, also chain pin 3 and fillet 4 can be pressed among this pin-and-hole 2a reliably, and can easily carry out the assembling of chain 1.
And, in initial configuration after the three row link plates 2, link plate 2 can be disposed at assigned position by row ground, therefore can suitably adjust along chain 1 width in abutting connection with link plate 2 pressure of contact surface each other that disposes.Thus, can prevent that above-mentioned link plate 2 pressure of contact surface each other is too high and situation that frictional force is increased, the moment of flexure that therefore can suppress the chain 1 that caused by between the two frictional force increases, and prevents that the power transfer efficiency of this chain 1 from reducing.
And in Fig. 5 (b), the link plate 2 that is disposed at protuberance T is three row, but if necessary, the link plate 2 of also configurable more multiple row number perhaps is made as columns still less.
Most preferably be, these link plates 2 are configured to two row to four row.Its reason is, the columns of initial configuration is during more than this columns, owing to be pressed into the link plate 2 of this more columns simultaneously, so these link plates 2 pressure of contact surface each other increases, and might cause reducing as the power transfer efficiency of chain 1.And, if the columns of initial configuration less than this columns, then after having disposed these, is narrowed down to the outer peripheral face 3a of chain pin 3 and fillet 4, the hold in range of 4a by the pin-and-hole 2a of assembly jig 15 and link plate 2, thereby worries and can not keep it reliably.Be made as two row to four row by link plate 2, the hold in range of outer peripheral face 3a, the 4a of chain pin 3 and fillet 4 can be maintained effective size often initial configuration.Therefore, can position chain pin 3 and fillet 4 more reliably.
And, shown in Fig. 5 (c), if for the three row link plates 2 of initial configuration in protuberance T are configured on the assigned position, and being dropped to the below, fix assembly jig main body 17 relative retainers 18, then till finishing assembling, will assembly jig main body 17 not promote upward as chain 1.Thus, also this assembly jig main body 17 can be made as the structure that can cut apart along the vertical direction, promptly after three initial row link plates 2 are disposed at protuberance T, unload the assembly jig that is positioned at the below.
An example of the manufacture method of the chain 1 of Fig. 6 when to be expression with the assembly jig main body 17 of Fig. 4 and manufacturing installation S shown in Figure 5 be made as segmenting structure.In Fig. 6 (a), the assembly jig main body 17 of manufacturing installation S is made of patrix 19 and counterdie 20, and may be partitioned into two parts, connects to form locating hole 17a in this patrix 19 and counterdie 20.About other formation, since identical with Fig. 4 and content shown in Figure 5, so omit explanation.
When having adopted this assembly jig main body 17, can adopt the manufacture method of chain as follows 1.That is, shown in Fig. 6 (a), three row link plates 2 are disposed at protuberance T after, shown in Fig. 6 (b), assembly jig main body 17 is descended downwards, extract counterdie 20 simultaneously.
Secondly, shown in Fig. 6 (c), side form 19 and retainer 18 in the assembling, and make three row link plates 2 along chain pin 3 and fillet 4 slips, and be disposed at position with the upper surface 19a butt of last side form 19.As shown in the figure, in combination when side form 19 and retainer 18, set the length dimension of latch 18a as follows, that is: make the bottom of chain pin 3 and fillet 4 be inserted into the length dimension of locating hole 17a, identical with chain pin 3 and fillet 4 from the outstanding length dimension of the outermost link plate 2 that is disposed at chain 1.By setting like this, the datum level when the upper surface 19a of last side form 19 becomes configuration link plate 2, above-mentioned three row link plates 2 are configured in the assigned position on chain 1 width.So, shown in Fig. 6 (d), patrix 16 is promoted upward, and reconfigures link plate 2.So, can adopt the method assembling chain 1 roughly the same with manufacture method shown in Figure 5.
As mentioned above, by assembly jig main body 17 is made as segmenting structure, the height that can suppress assembly jig 7, and, can reduce to comprise patrix 16 at interior this metal die path increment along the vertical direction, can realize miniaturization and laborsavingization of manufacturing installation S, as a result of can reduce the assembly cost of chain 1.
Below, the manufacturing installation of the above-mentioned chain 1 that the 3rd embodiment of the present invention is related to is elaborated.Fig. 7 is the ideograph of the manufacture method of the manufacturing installation of expression chain 1 and the chain 1 that has adopted this device.
Shown in Fig. 7 (a), the manufacturing installation S of this chain 1 comprises: a plurality of transition pins 26, and it is by being inserted into pin-and-hole 2a, and link plate 2 is assembled into chain 1 temporarily; Assembly jig 25, it keeps this transition pin 26; Patrix 27, it is configured in the top of assembly jig 25, and is used to keep the link plate 2 of interim assembling.
Transition pin 26 adopts carbon tool steel and alloy tool steel etc. and forms bar-shaped, and in mode from the roughly the same size of the relative upper surface 25b of upper surface 25b of assembly jig 25 width size vertically outstanding and chain 1, be inserted into the locating hole 25a that is formed at assembly jig 25, and can keep with plugging.
Fig. 8 is the stereogram of expression transition pin 26 outward appearances.As shown in the figure, the shape of the outer peripheral face 26a of this transition pin 26, identical with chain pin 3 and fillet 4, and be made as along the inner peripheral surface shape of the pin-and-hole 2a of link plate 2 and the shape that forms.And, being preferably, the outer circumference diameter of outer peripheral face 26a is sized to, and formed outer circumference diameter size when chain pin 3 and fillet 4 are pressed into pin-and-hole 2a about thin 60 μ m~100 μ m, in the present embodiment, is set at thin approximately 80 μ m.By setting like this, transition pin 26 relative pin-and-hole 2a are plugged easily, and when being inserted into pin-and-hole 2a, can locate reliably.
And, as shown in the figure, on the end face 26b of transition pin 26, be provided with jump.By this jump, can be as follows, chain pin 3 and fillet 4 relative chain pins are axially positioned, that is: as described below, for being pressed into that chain pin 3 and fillet 4 make their front end and during the end face 26b butt of transition pin 26, make the chain pin 3 that its axial length dimension there are differences and the axial location relation of fillet 4, identical when becoming chain 1 with assembling.
And, be provided with chamfered section 26c in the end of transition pin 26.By this chamfered section 26c, transition pin 26 is inserted in the pin-and-hole 2a of link plate 2 easily, can carry out the interim assembling of link plate 2 easily.
Shown in Fig. 7 (a), assembly jig 25 is metal dies of the upper surface 25b with horizontal plane that formed by carbon tool steel or alloy tool steel etc.On this upper surface 25b, be vertically formed a plurality of locating hole 25a that insert transition pin 26 with respect to upper surface 25b.These a plurality of locating hole 25a are adapted to row as follows, that is: the locating hole 25a gap width each other of its adjacency is made as gap width identical distance with chain 1, and, can keep and the same number of transition pin 26 of chain pin parts P as the required radical of chain 1 along the length direction of assembly jig 25.The inner peripheral surface shape of this locating hole 25a is along the outer peripheral face shape of transition pin 26 and form, and the clearance of the locating hole 25a when having inserted transition pin 26, is set to the degree that can plug and not produce the play that rocks etc. smoothly.
And, in locating hole 25a, dispose spring 25d, the lower surface 26d butt of one end and transition pin 26, the other end and the butts such as spring base that are fixed in not shown assembly jig 25.Thus, transition pin 26 by spring 25d upward bullet push away, and remain in outstanding state from upper surface 25b.So when acting on the power that has downwards on the end face 26b of transition pin 26, transition pin 26 is incorporated in the locating hole 25a.
So the assembly jig 25 that constitutes is constructed as follows transition pin holding unit, that is: the identical state of arrangement of its chain pin parts P when becoming chain 1 with assembling comes transition pin 26 is arranged maintenance.
It is rectangular-shaped that patrix 27 adopts carbon tool steels or alloy tool steel etc. to form, and with the locating hole 25a of assembly jig 25 accordingly, be formed with and can insert from the outstanding transition pin 26 of pin-and-hole 2a and a plurality of through hole 27b of chain pin 3 and fillet 4.The inner peripheral surface shape of this through hole 27b, as long as can insert transition pin 26 and chain pin 3 and fillet 4, but in the present embodiment, it is along with 4 combinations of chain pin 3 and fillet and assembling formed outer peripheral face shape and forming when becoming chain 1, and the inner peripheral surface shape of the pin-and-hole 2a of the link plate 2 of this shape when being configured as chain 1 is consistent.By setting like this, the chain pin 3 that is inserted into through hole 27b and the inner peripheral surface shape of fillet 4 formed outer peripheral face shapes and pin-and-hole 2a are consistently positioned, thereby can easily carry out the operation that chain pin 3 described later, as will to be inserted into through hole 27b and fillet 4 are pressed into to pin-and-hole 2a.
And patrix 27 is installed in not shown forcing press etc. with assembly jig 25.So these metal dies can be kept parastate mutually by the operating pressure machine, but and in any range of stroke along the vertical direction, come and go respectively and move, and be fixed in the optional position in the above range.
Below, the manufacture method of the chain 1 of the manufacturing installation S that adopted this chain 1 is described.
Be assembling chain 1, at first, shown in Fig. 7 (a), will be inserted into the pin-and-hole 2a of link plate 2, thus a plurality of link plates 2 are disposed at successively the upper surface 25b of assembly jig 25 from the outstanding transition pin 26 of the upper surface 25b of assembly jig 25.
So, shown in Fig. 7 (b), transition pin 26 is inserted into pin-and-hole 2a, and arrange according to the regulation of chain 1, with link plate 2 along its length direction and the stacked assembling of width, and be disposed at the upper surface 25b of assembly jig 25, thus, a plurality of link plates 2 can be configured with the state identical with the completion status of chain 1.That is, the state of these link plates 2 with the upper surface 25b that is assembled in assembly jig 25 temporarily kept, thereby only can become completion status as chain 1 by being pressed into chain pin 3 and fillet 4.
Secondly, shown in Fig. 7 (c), the patrix 27 that is disposed at the top of assembly jig 25 is descended downwards, and the end of transition pin 26 is inserted into through hole 27b, and make its lower surface 27a and interim link plate 2 butts of assembling, and fix.Thus, when each transition pin 26 of arranging is located reliably, stacked a plurality of link plates 2 are come clamping by assembly jig 25, and carry out fixing reliably.
Secondly, shown in Fig. 7 (d), the through hole 27b that will be inserted into patrix 27 as chain pin 3 and the fillet 4 of chain pin parts P, and below under this state chain pin 3 and fillet 4 being inserted in, thus, chain pin 3 and fillet 4 are pressed into pin-and-hole 2a.At this moment, transition pin 26 is ejected downwards by chain pin 3 and fillet 4, and is incorporated in the locating hole 25a of assembly jig 25.
In Fig. 7 (d), position relation when state X, Y, Z represent that successively chain pin 3 and fillet 4 be pressed into pin-and-hole 2a, chain pin 3 and fillet 4 and transition pin 26 over time.In this Fig. 7 (d), above-mentioned for convenience of description time dependent position relation, and on same accompanying drawing with tense marker state X, Y, Z.
At first, shown in state X, adopt not shown anchor clamps etc., chain pin 3 and fillet 4 are inserted among the through hole 7a of patrix 27, and make the end face of chain pin 3 and fillet 4 and the end face 26b butt of transition pin 26.This moment, 7a positioned as follows by through hole, that is: make the outer peripheral face shape of chain pin 3 and fillet 4 consistent with the inner peripheral surface shape of pin-and-hole 2a as mentioned above.
And, meanwhile, the jump of the end face 26b by being arranged at transition pin 26 carries out axial location to chain pin 3 and fillet 4 in the following manner, that is: make the chain pin 3 that its axial length dimension there are differences and the axial location relation of fillet 4, identical when becoming chain 1 with assembling.
Secondly, shown in state Y, employing is installed in the metal die that is pressed into usefulness in the not shown forcing press etc., and chain pin 3 and the fillet 4 that is inserted into through hole 7a is pressed into the pin-and-hole 2a of stacked link plate 2 gradually from the top.Simultaneously, transition pin 26 is ejected downwards by the end face of chain pin 3 and fillet 4.So shown in state Z, chain pin 3 and fillet 4 are press-fit into the position of regulation with respect to the link plate 2 of stacked configuration.
And in the present embodiment, though employing anchor clamps etc. are inserted into chain pin 3 and fillet 4 among the through hole 7a, the also available hand of operating personnel inserts.And though adopt the metal die be pressed into usefulness etc. that chain pin 3 and fillet 4 are pressed into pin-and-hole 2a, the operating personnel also can adopt anchor clamps etc. to be pressed into.
As implied above, chain 1 is changed chain pin 3 and fillet 4 by transition pin 26 is pressed into, and is assembled into a chain 1 that the joint shape is arranged thus, and wherein, transition pin 26 is inserted into the pin-and-hole 2a of the link plate 2 on the upper surface 25b that temporarily is assembled in assembly jig 25.So,, can obtain the chain 1 of ring-type by connecting the two ends of the chain that the joint shape is arranged 1 after this assembling.
The manufacture method of the chain 1 that relates to according to above-mentioned present embodiment, by transition pin 26 is inserted into pin-and-hole 2a, and laminated configuration link plate 2, can keep interim assembling to become the state of chain 1, therefore, can make the pin-and-hole 2a unanimity of stacked link plate 2 exactly, and link plate 2 is positioned.Thereby, can reliably chain pin 3 and fillet 4 be pressed among the pin-and-hole 2a of link plate 2, and carry out the assembling of chain 1 easily.
And, the manufacturing installation S of the chain 1 that present embodiment relates to, assemble link plate 2 by adopting said method temporarily, thereby when link plate 2 is positioned, transition pin 26 assembled moulds 25 can freely keep with plugging, therefore can under the state of interim assembling, carry out the transposing of transition pin 26 and chain pin 3 and fillet 4.Thereby, chain pin 3 and fillet 4 can be pressed into the pin-and-hole 2a of link plate 2 reliably, and carry out the assembling of chain 1 easily.
And, in the above-described embodiment,, also can be pressed into the chain pin 3 and the fillet 4 of many groups or all groups simultaneously though chain pin 3 and fillet are pressed among the pin-and- hole 2a 4 one groups by one group.
More than, manufacturing installation and manufacture method according to the chain 1 shown in the respective embodiments described above that the present invention relates to, can carry out the location of chain pin parts and link plate exactly, therefore can be pressed into the pin-and-hole 2a that reliably chain pin parts P is inserted into link plate 2 under the state, and carry out the assembling of chain 1 easily.
And, shown in the respective embodiments described above, to be pressed in the chain 1 among the pin-and-hole 2a that state is inserted into chain pin 3 and fillet 4 link plate 2, needs very large power for inserting and being pressed into chain pin, and the very high positioning accuracy of needs.On the other hand, if the manufacture method assembling chain of the chain 1 that the employing the respective embodiments described above relate to then can improve the effect that reduces the chain assembly failure greatly, and can shorten the cycle of the assembling operation of chain.
The manufacture method of power transmission chain of the present invention and manufacturing installation, be not limited to the respective embodiments described above, can suitably change according to aim of the present invention to the formation of shape, configuration, assembly jig and the patrix of the formation of the chain of manufacturing and link plate, shape etc.
For example, in the respective embodiments described above, though after assembling becomes a chain 1 that the joint shape arranged, by connecting its two ends, can form the chain 1 of ring-type, constitute assembly jig that can be assembled into for the chain 1 of ring-type etc., assemble the chain 1 that becomes ring-type but also can adopt.
And, the chain 1 of the respective embodiments described above, represented to be inserted into the situation of a pin-and-hole by the chain pin parts P that chain pin 3 and fillet 4 these two parts constitute, the situation of inserting other chain pin parts but the present invention also goes for for example replacing fillet, or the chain that is constituted by the chain pin parts that parts are formed.
And in the respective embodiments described above, though represented to be pressed into state chain pin 3 and fillet 4 to be inserted into the chain of pin-and-hole 2a, the present invention is also applicable to these not being pressed into lax formula (loose type) chain of the what is called that can insert.And, in the link plate 2 of the chain of making according to the respective embodiments described above 1, be formed with two pin-and-holes (first and second pin-and-hole 2a), but the present invention for example also goes for the occasion of following link plate, promptly, by connecting this two pin-and-holes, and form a pin-and-hole, this pin-and-hole plays a role as first and second pin-and-hole 2a in fact.

Claims (24)

1. the manufacture method of a power transmission chain is used to make following power transmission chain, and promptly this power transmission chain comprises: a plurality of link plates, and it has pin-and-hole and along the thickness direction laminated configuration; A plurality of chain pin parts, it is inserted in the above-mentioned pin-and-hole and connects above-mentioned a plurality of link plate, and the manufacture method of this power transmission chain is characterised in that,
State when becoming this power transmission chain with assembling, arrange above-mentioned a plurality of chain pin parts, an and end that keeps these a plurality of chain pin parts, and guaranteeing in the state of the other end side from the protuberance that the other end side is inserted in the pin-and-hole of above-mentioned link plate, the other end that keeps above-mentioned a plurality of chain pin parts, and above-mentioned protuberance is inserted in the pin-and-hole of above-mentioned link plate, thus with above-mentioned link plate configuration and be assembled on above-mentioned a plurality of chain pin parts.
2. the manufacture method of power transmission chain according to claim 1, it is characterized in that, by making the above-mentioned link plate that is inserted in above-mentioned protuberance, along above-mentioned a plurality of chain pin parts, slide from the other end side direction one end side, and it is disposed at assigned position on this power transmission chain width.
3. the manufacture method of a power transmission chain is used to make following power transmission chain, and promptly this power transmission chain comprises: a plurality of link plates, and it has pin-and-hole and along the thickness direction laminated configuration; A plurality of chain pin parts, it is inserted in the above-mentioned pin-and-hole and connects above-mentioned a plurality of link plate, and the manufacture method of this power transmission chain is characterised in that,
After operation a as follows, repeat operation b~operation e, arrangement according to the rules stacks gradually the above-mentioned link plate of configuration thus, and assembles, and wherein concrete operation is as follows:
Operation a, it is by keeping an end of above-mentioned a plurality of chain pin parts, and the state when becoming this power transmission chain with assembling is arranged this chain pin parts;
Operation b, it is so that the mode of the width almost parallel of this power transmission chain after the axial and assembling of above-mentioned a plurality of chain pin parts, and the above-mentioned link plate of regulation columns can be disposed at the state of the other end of above-mentioned chain pin parts, the other end that keeps above-mentioned chain pin parts;
Operation c, it is inserted in the pin-and-hole of above-mentioned link plate from the other end side with above-mentioned chain pin parts, and the above-mentioned link plate of regulation columns is disposed at the other end of above-mentioned chain pin parts;
Operation d, it removes among operation b the maintenance to the other end of above-mentioned chain pin parts;
Operation e, it makes the link plate that inserts among the operation c slide along the chain pin parts, and is disposed at the assigned position on this power transmission chain width.
4. the manufacture method of power transmission chain according to claim 3, it is characterized in that, in above-mentioned operation a, so that above-mentioned power transmission chain becomes the mode of ring-type, arrange above-mentioned a plurality of chain pin parts, by above-mentioned each operation above-mentioned power transmission chain is assembled into ring-type thus.
5. the manufacture method of power transmission chain according to claim 3 is characterized in that,
In above-mentioned operation a, so that above-mentioned power transmission chain becomes the mode that the joint shape is arranged, arrange above-mentioned a plurality of chain pin parts, by above-mentioned each operation above-mentioned power transmission chain has been assembled into the joint shape thus,
Also has the operation that the two ends that are assembled into the above-mentioned power transmission chain of joint shape by above-mentioned each operation are connected.
6. the manufacture method of power transmission chain according to claim 3 is characterized in that, the afore mentioned rules columns among the above-mentioned operation c is row.
7. the manufacture method of a power transmission chain is used to make following power transmission chain, and promptly this power transmission chain comprises: a plurality of link plates, and it has pin-and-hole and along the thickness direction laminated configuration; A plurality of chain pin parts, it is inserted in the above-mentioned pin-and-hole and connects above-mentioned a plurality of link plate, and the manufacture method of this power transmission chain is characterised in that,
After operation a as follows, repeat operation b~operation e stipulated number, the above-mentioned link plate of the columns of configuration regulation thus, thereafter, by repeating operation c and operation e, arrangement according to the rules stacks gradually the above-mentioned link plate of configuration, and assemble, wherein concrete operation is as follows:
Operation a, it is by keeping an end of above-mentioned a plurality of chain pin parts, and the state when becoming this power transmission chain with assembling is arranged this chain pin parts;
Operation b, it is so that the mode of the width almost parallel of this power transmission chain after the axial and assembling of above-mentioned a plurality of chain pin parts, and the above-mentioned link plate of regulation columns can be disposed at the state of the other end of above-mentioned chain pin parts, the other end that keeps above-mentioned chain pin parts;
Operation c, it is inserted into the pin-and-hole of above-mentioned link plate from the other end side with above-mentioned chain pin parts, and the above-mentioned link plate of regulation columns is disposed at the other end of above-mentioned chain pin parts;
Operation d, it removes among operation b the maintenance to the other end of above-mentioned chain pin parts;
Operation e, it makes the link plate that inserts among the operation c slide along the chain pin parts, and is disposed at the assigned position on this power transmission chain width.
8. the manufacture method of a power transmission chain is used to make following power transmission chain, and promptly this power transmission chain comprises: a plurality of link plates, and it has pin-and-hole and along the thickness direction laminated configuration; A plurality of chain pin parts, it is inserted in the above-mentioned pin-and-hole and connects above-mentioned a plurality of link plate, and the manufacture method of this power transmission chain is characterised in that,
After operation a as follows, b, repeat operation c~d, arrangement according to the rules stacks gradually the above-mentioned link plate of configuration thus, and assembles, and wherein concrete operation is as follows:
Operation a, in anchor clamps, these anchor clamps are by keeping above-mentioned chain pin parts outer peripheral face with above-mentioned chain pin member storage in its inside, and the state when above-mentioned chain pin parts are become this power transmission chain with assembling is arranged with above-mentioned chain pin member storage for it;
Operation b, its end that makes above-mentioned chain pin parts is from the outstanding following length dimension of above-mentioned anchor clamps, that is, the above-mentioned link plate of regulation columns is disposed on the width of above-mentioned power transmission chain and required length dimension;
Operation c, it is inserted into the pin-and-hole of above-mentioned link plate with an above-mentioned end of above-mentioned chain pin parts, and on the protuberance of an above-mentioned end that is extruded with above-mentioned chain pin parts, disposes the above-mentioned link plate of regulation columns;
Operation d, it is so that the outstanding following length dimension of above-mentioned chain pin parts, promptly state an end side thereon and further dispose the above-mentioned link plate of regulation columns and the mode of required length dimension, make an above-mentioned end side of above-mentioned chain pin parts further outstanding, and the above-mentioned link plate that is disposed at above-mentioned chain pin parts is slided along above-mentioned chain pin parts from above-mentioned anchor clamps.
9. the manufacture method of power transmission chain according to claim 8 is characterized in that, the afore mentioned rules columns among above-mentioned operation b, c, the d is row.
10. the manufacture method of a power transmission chain is used to make following power transmission chain, and promptly this power transmission chain comprises: a plurality of link plates, and it has pin-and-hole and along the thickness direction laminated configuration; A plurality of chain pin parts, it is inserted in the above-mentioned pin-and-hole and connects above-mentioned a plurality of link plate, and the manufacture method of this power transmission chain is characterised in that,
After operation a as follows, b, c, d, repeat operation e, arrangement according to the rules stacks gradually the above-mentioned link plate of configuration thus, and assembles, and wherein concrete operation is as follows:
Operation a, in anchor clamps, these anchor clamps are by keeping above-mentioned chain pin parts outer peripheral face with above-mentioned chain pin member storage in its inside, and the state when above-mentioned chain pin parts are become this power transmission chain with assembling is arranged with above-mentioned chain pin member storage for it;
Operation b, its end that makes above-mentioned chain pin parts is from the outstanding following length dimension of above-mentioned anchor clamps, that is, the above-mentioned link plate of regulation columns is disposed on the width of above-mentioned power transmission chain and required length dimension;
Operation c, it is inserted into the pin-and-hole of above-mentioned link plate with an above-mentioned end of above-mentioned chain pin parts, and on the protuberance of an above-mentioned end that is extruded with above-mentioned chain pin parts, disposes the above-mentioned link plate of regulation columns;
Operation d, it makes an above-mentioned end side of above-mentioned chain pin parts further outstanding from above-mentioned anchor clamps, and makes the above-mentioned link plate that is disposed at above-mentioned chain pin parts, slides along above-mentioned chain pin parts, and is disposed on the assigned position of assembling when becoming this power transmission chain;
Operation e, its end side from above-mentioned chain pin parts is inserted the above-mentioned link plate of regulation columns again, and these are slided along above-mentioned chain pin parts, and is disposed on the assigned position of assembling when becoming this power transmission chain.
11. the manufacture method of power transmission chain according to claim 10 is characterized in that, the afore mentioned rules columns among above-mentioned operation b, c, the d is that two row are to four row.
12. the manufacture method of a power transmission chain is used to make following power transmission chain, promptly this power transmission chain comprises: a plurality of link plates, and it has pin-and-hole and along the thickness direction laminated configuration; A plurality of chain pin parts, it is inserted in the above-mentioned pin-and-hole and connects above-mentioned a plurality of link plate, and the manufacture method of this power transmission chain is characterised in that,
Can be above-mentioned relatively the transition pin of pin-and-hole plug be inserted in the above-mentioned pin-and-hole, and the above-mentioned a plurality of link plates of laminated configuration, interim thus assembling becomes this power transmission chain, thereafter, transposing is inserted in the transition pin of above-mentioned pin-and-hole, and above-mentioned chain pin parts are inserted in above-mentioned pin-and-hole.
13. the manufacture method of a power transmission chain is used to make following power transmission chain, promptly this power transmission chain comprises: a plurality of link plates, and it has pin-and-hole and along the thickness direction laminated configuration; A plurality of chain pin parts, it is inserted in the above-mentioned pin-and-hole and connects above-mentioned a plurality of link plate, and the manufacture method of this power transmission chain is characterised in that,
By operation as follows, above-mentioned link plate is assembled in arrangement according to the rules, and wherein concrete operation is as follows:
Operation a, its can be above-mentioned relatively the transition pin of pin-and-hole plug be inserted in above-mentioned pin-and-hole, and above-mentioned a plurality of link plates of laminated configuration, interim thus assembling becomes this power transmission chain;
Operation b, a plurality of link plates of the above-mentioned interim assembling of its clamping, and fix;
Operation c, it is by being inserted in above-mentioned pin-and-hole with above-mentioned chain pin parts, and above-mentioned transition pin is ejected from above-mentioned pin-and-hole, and the above-mentioned transition pin that will be inserted in above-mentioned pin-and-hole is changed into above-mentioned chain pin parts.
14. the manufacturing installation of a power transmission chain is used to make following power transmission chain, promptly this power transmission chain comprises: a plurality of link plates, and it has pin-and-hole and along the thickness direction laminated configuration; A plurality of chain pin parts, it is inserted in the above-mentioned pin-and-hole and connects above-mentioned a plurality of link plate, and the manufacturing installation of this power transmission chain is characterised in that, comprising:
One end holding unit, the state when it becomes this power transmission chain with assembling are arranged above-mentioned a plurality of chain pin parts, and an end that keeps these chain pin parts;
The other end holding unit, it is so that the mode of the width almost parallel of this power transmission chain after the axial and assembling of above-mentioned a plurality of chain pin parts, and the above-mentioned link plate of regulation columns can be disposed at the state of the other end of above-mentioned chain pin parts, the other end that keeps above-mentioned a plurality of chain pin parts liftedly;
The link plate dispensing unit, it makes the above-mentioned link plate of the other end that is disposed at above-mentioned chain pin parts, and slide along above-mentioned chain pin parts, and it is disposed at assigned position on this power transmission chain width,
An above-mentioned end holding unit has metal die, state when this metal die becomes this power transmission chain with assembling is arranged the chain pin parts, and is arranged with insertion and keeps a plurality of locating holes of an end of above-mentioned chain pin parts along the length direction of this power transmission chain.
15. the manufacturing installation of power transmission chain according to claim 14 is characterized in that, interior all shapes that above-mentioned a plurality of locating holes form for the outer peripheral face shape along above-mentioned chain pin parts.
16. the manufacturing installation according to claim 14 or 15 described power transmission chains is characterized in that, the clearance of above-mentioned a plurality of locating holes be set at can the plug successfully of above-mentioned relatively chain pin parts degree.
17. the manufacturing installation of power transmission chain according to claim 14, it is characterized in that, above-mentioned the other end holding unit has following first and second clamping plate, i.e. these clamping plate clamping is liftedly kept the other end outer peripheral face of the chain pin parts of an end by an above-mentioned end holding unit, and, the maintenance face that is used to keep above-mentioned chain pin parts at least any one party of above-mentioned two clamping plate is formed with the grooving portion consistent with the outer peripheral face shape of above-mentioned chain pin parts.
18. the manufacturing installation of power transmission chain according to claim 14 is characterized in that, above-mentioned link plate dispensing unit has the upside metal pattern, and this upside metal pattern is provided with: bearing surface, the side butt of itself and above-mentioned link plate; Through hole, itself and this bearing surface is vertically formed, and can insert the logical chain pin parts that keep by an above-mentioned end holding unit or above-mentioned the other end holding unit, and, this upside metal pattern is pushed with the above-mentioned link plate of above-mentioned bearing surface butt to the chain width it is disposed at assigned position, and it is relatively moved on the length direction of chain.
19. the manufacturing installation of a power transmission chain is used to make following power transmission chain, promptly this power transmission chain comprises: a plurality of link plates, and it has pin-and-hole and along the thickness direction laminated configuration; A plurality of chain pin parts, it is inserted in the above-mentioned pin-and-hole and connects above-mentioned a plurality of link plate, and the manufacturing installation of this power transmission chain is characterised in that, comprising:
Anchor clamps, its by with above-mentioned chain pin member storage in its inside, keep above-mentioned chain pin parts outer peripheral face, and the state when becoming this power transmission chain with assembling is arranged;
The chain pin parts are given prominence to the unit, and it makes an end of above-mentioned chain pin parts outstanding from above-mentioned anchor clamps;
The link plate dispensing unit, it is used to make the above-mentioned link plate that inserts from an end side of above-mentioned chain pin parts to slide along above-mentioned chain pin parts, and is disposed at the assigned position on this power transmission chain width.
20. the manufacturing installation of power transmission chain according to claim 19 is characterized in that,
Above-mentioned anchor clamps have metal die, this metal die is formed with horizontal upper surface, and the length direction along this power transmission chain is arranged with a plurality of locating holes, this locating hole connects to lower surface from this upper surface, and be set at the clearance that can plug above-mentioned chain pin parts, and have along the outer peripheral face shape of above-mentioned chain pin parts and the interior all shapes that form, and above-mentioned chain pin parts are taken in and kept
The outstanding unit of above-mentioned chain pin parts comprises the retainer of being equipped with a plurality of latch, this latch can be along the vertical direction be inserted in above-mentioned a plurality of locating hole from the lower face side of above-mentioned metal die movably, and by making upper surface and the lower surface butt that is inserted in the above-mentioned chain pin parts of above-mentioned locating hole, and the position of the above-below direction of above-mentioned chain pin parts is positioned, and, by this retainer is moved along the vertical direction, and make above-mentioned chain pin parts outstanding from the upper surface of above-mentioned metal die.
21. the manufacturing installation of power transmission chain according to claim 20 is characterized in that, above-mentioned metal die is for being divided into the dismountable structure of two parts along the vertical direction at least, thereby can adjust the height dimension of above-below direction.
22. the manufacturing installation of a power transmission chain is used to make following power transmission chain, promptly this power transmission chain comprises: a plurality of link plates, and it has pin-and-hole and along the thickness direction laminated configuration; A plurality of chain pin parts, it is inserted in the above-mentioned pin-and-hole and connects above-mentioned a plurality of link plate, and the manufacturing installation of this power transmission chain is characterised in that, comprising:
A plurality of transition pins, it can plug by above-mentioned relatively pin-and-hole; Transition pin holding unit, these a plurality of transition pins can be arranged with plugging and keep to the identical state of arrangement of its above-mentioned chain pin parts when becoming this power transmission chain with assembling.
23. the manufacturing installation of power transmission chain according to claim 22 is characterized in that, above-mentioned transition pin holding unit comprises:
Metal die, it is formed with horizontal upper surface, and the length direction along this power transmission chain is arranged with a plurality of locating holes, this locating hole connects to lower surface from this upper surface, and be set at the clearance that can plug above-mentioned chain pin parts, and have along the outer peripheral face shape of above-mentioned chain pin parts and the interior all shapes that form, and above-mentioned chain pin parts are taken in and kept;
When spring, its masterpiece downwards were used for above-mentioned transition pin, bullet was pushed to and is stated the transition pin upward, and made above-mentioned transition pin outstanding from the upper surface of above-mentioned metal die, thereby above-mentioned transition pin can be accommodated in the locating hole.
24. the manufacturing installation of power transmission chain according to claim 22 is characterized in that, the outer circumference diameter size of above-mentioned transition pin is set at thin 60~100 μ m of outer circumference diameter size of above-mentioned relatively chain pin parts.
CN2005800325002A 2004-09-28 2005-09-28 Power transmission chain manufacturing method, and power transmission chain manufacturing device used therefor Expired - Fee Related CN101027146B (en)

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JP2004281425A JP4706219B2 (en) 2004-09-28 2004-09-28 Manufacturing method of power transmission chain
JP281425/2004 2004-09-28
JP305712/2004 2004-10-20
JP2004305712A JP2006116563A (en) 2004-10-20 2004-10-20 Manufacturing method for power transmission chain, and manufacturing device for power transmission chain used for the method
JP305711/2004 2004-10-20
JP2004305711A JP4572653B2 (en) 2004-10-20 2004-10-20 Power transmission chain manufacturing method and power transmission chain manufacturing apparatus used therefor
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JP2008188597A (en) * 2007-02-01 2008-08-21 Jtekt Corp Method of producing power transmission chain and press-fitting apparatus used in the method
JP5655287B2 (en) 2009-09-24 2015-01-21 株式会社ジェイテクト Assembly method of power transmission chain
JP5625851B2 (en) * 2010-12-10 2014-11-19 株式会社ジェイテクト Power transmission chain pin assembly jig
JP5978795B2 (en) * 2012-06-18 2016-08-24 株式会社ジェイテクト Power transmission chain assembly jig and manufacturing apparatus
CN102921875B (en) * 2012-11-09 2014-11-26 太仓椿盟链传动有限公司 Press fitting component
JP6102522B2 (en) * 2013-05-29 2017-03-29 株式会社ジェイテクト Power transmission chain assembly method and assembly apparatus
CN107252869B (en) * 2017-08-21 2023-09-05 苏州椿盟智能科技有限公司 Standard piece pin shaft simultaneous feeding device

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