CN101025208A - Electric-controlled pneumatic control valve for heavy automobile clutch and electric-controlled pneumatic operation system - Google Patents
Electric-controlled pneumatic control valve for heavy automobile clutch and electric-controlled pneumatic operation system Download PDFInfo
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- CN101025208A CN101025208A CNA2007100033698A CN200710003369A CN101025208A CN 101025208 A CN101025208 A CN 101025208A CN A2007100033698 A CNA2007100033698 A CN A2007100033698A CN 200710003369 A CN200710003369 A CN 200710003369A CN 101025208 A CN101025208 A CN 101025208A
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- controlled pneumatic
- control valve
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Abstract
The invention belongs to the automobile clutch controller field, disclosing an electric controlled pneumatic control valve and system for heavy automobile electric controlled clutch. And the control valve comprises button valve, characterized in that: the valve rod of the button valve is connected with moment control component, and the moment control component is controlled by the instruction signal of a controller of the electric controlled clutch to drive the valve rod to move so as to control air intake, exhaust and holding of the button valve connected with booster cylinder of the electric controlled clutch, to implement electric controlled pneumatic control of the heavy automobile electric controlled clutch. And the electric controlled pneumatic control system comprises clutch pedal displacement sensor, clutch displacement sensor, booster cylinder, controller and control valve electrical feedback control system.
Description
Technical field
The present invention relates to the automobile clutch control gear, especially, relate to a kind of heavy automobile clutch with control valve and control system.
Background technique
Traditional heavy automobile clutch control gear has mechanical type to handle the gas power-assisted usually and hydraulic type is handled two kinds of gas power-assisteds, and it is several that wherein the former can be divided into linkage type, drag-line etc. again.But no matter be any mechanical type Effector, for narrow and small vehicle environmental, its layout and setting are all narrower and difficult.And for the control gear that hydraulic type is handled the gas power-assisted, have defectives such as leakage of oil and hydraulic system air inlet again.At present, along with science and technology development, electric control mechanical type automatic speed variator becomes a kind of main trend of development.And to make electric control mechanical type automatic speed variator, need be with electric control clutch as its critical component, the core component of electric control clutch then is electric controlled pneumatic control valve (such as proportional pressure-reducing valve and a high frequency valve etc.), yet, this class pneumatic control valve all adopts integrated design at present, structure and control are complicated, the cost of production height, and have the shortcoming that is not easy to be integrated into electric control mechanical type automatic speed variator.China utility model patent notice of authorization CN2789503Y, disclosed a kind of open loop electro-pneumatic clutch that adopts servo valve June 21 2006 notice of authorization day, the control function that this model utility adopts simple in structure, cheap servo valve and stepper motor to realize above-mentioned electric controlled pneumatic control valve, but simplified structure and control reduce production costs to a certain extent.But, owing between described servo valve and stepper motor, adopt gear, tooth bar to connect, and the motion by machine feedback compensation servo valve valve rod, therefore there is complicated in mechanical structure, need occupies big installing space and control accuracy be not as accurate as defectives such as closed loop control.
Summary of the invention
In order to solve the problems of the technologies described above, the invention provides a kind of heavy automobile clutch with automatically controlled pneumatic control valve and ecp control system, it is simple that it has installation, structure and control, the control accuracy height, cheap, be convenient to be integrated into the advantage of electric control mechanical type automatic speed variator.
To achieve these goals, the present invention adopts following technological scheme:
As one aspect of the present invention, provide a kind of heavy automobile clutch automatically controlled pneumatic control valve, wherein, it comprises push buttonvalve, it is characterized in that: be connected with the Torque Control parts on the valve rod of push buttonvalve.
As another aspect of the present invention, provide a kind of heavy automobile clutch automatically controlled pneumatic manoeuvring system, comprise the clutch pedal displacement transducer, clutch displacement sensor, the power-assisted cylinder, controller and electric controlled pneumatic control valve, it is characterized in that: described electric controlled pneumatic control valve comprises push buttonvalve, on the valve rod of push buttonvalve, be connected with the Torque Control parts, controller is electrically connected with Torque Control parts on this pneumatic control valve, described clutch pedal displacement transducer and clutch displacement sensor are electrically connected with described controller respectively, and described power-assisted cylinder is connected with described push buttonvalve is pneumatic.Described controller can be single-chip microcomputer or embedded control system.
Because the heavy automobile clutch that the present invention adopts brand new is with automatically controlled pneumatic control valve and electric feedback technique, therefore compared with prior art, not only simple in structure small and exquisite, control is simple, accurate, and cheap, and be convenient to be integrated into beneficial effects such as electric control mechanical type automatic speed variator system.
Description of drawings
Fig. 1 is the structure cross-sectional schematic of heavy automobile clutch of the present invention with automatically controlled pneumatic control valve;
Fig. 2 is structure and the control schematic representation of heavy automobile clutch of the present invention with automatically controlled pneumatic manoeuvring system.
Embodiment
The present invention is described further the present invention for the ease of more being expressly understood below in conjunction with accompanying drawing.
As shown in Figure 1, heavy automobile clutch of the present invention comprises push buttonvalve 110 and the proportion electro-magnet 120 that uses as the Torque Control parts with automatically controlled pneumatic control valve 100.Described proportion electro-magnet 120 is connected with the valve rod 111 of described push buttonvalve 110, such as connect by pin, be threaded, welding or mighty bond are bonding etc. any can be with the two compact and firm ways of connecting.Described proportion electro-magnet 120 can receive the command signal from the controller of electric control clutch, and under the control of this command signal, move, and then move with the suction port 113 of controlling described push buttonvalve 110 and the closure or openness of relief opening 112 along its axial direction by driving described valve rod 111.Because an end relative with valve rod 111 of described push buttonvalve 110 is provided with the opening 114 that links with the gas receiver (not shown), and described suction port 113 links with the power-assisted cylinder 300 of electric control clutch, thereby the moving back and forth under proportion electro-magnet 120 control by valve rod 111, just can realize the air assisted of heavy automobile electric control clutch is controlled.According to the needs that the production and the cost of reality are considered, above-mentioned Torque Control parts can also adopt torque motor.
Adopt the automatically controlled pneumatic control valve of heavy automobile clutch of said structure, compare with the existing electric controlled pneumatic control valve that is used for the integrated design of employing in other technologies field in the prior art, such as proportional pressure-reducing valve and high frequency valve etc., control valve of the present invention has structure and control is simple, low production cost, and can be integrated into the first-class advantage of electric control mechanical type automatic speed variator more easily.
Please with further reference to shown in Figure 2, the automatically controlled pneumatic manoeuvring system of heavy automobile clutch of the present invention comprises clutch pedal displacement transducer 400, clutch displacement sensor 500, power-assisted cylinder 300, controller 600 and electric controlled pneumatic control valve 100.Preferably, described controller 600 adopts various single-chip microcomputers, perhaps selects for use DSP (DSP digital signal processor) or other embedded control system etc. also passable, and is as long as it is small and exquisite to satisfy the needs and the compact structure of control, with low cost.Wherein, as previously described, described electric controlled pneumatic control valve 100 comprises proportion electro-magnet 120 and the push buttonvalve 110 that uses as the Torque Control parts again, the valve rod 111 of described proportion electro-magnet 120 and described push buttonvalve 110 is connected by pin, perhaps by be threaded, welding or mighty bond are bonding etc. any can be with the two compact and firmly ways of connecting be connected.Controller 600 is electrically connected with proportion electro-magnet 120 on this electric controlled pneumatic control valve 100, described clutch pedal displacement transducer 400 and clutch displacement sensor 500 are electrically connected with described controller 600 respectively, realizing the collection of 600 pairs of clutch pedal displacement signals of controller and clutch displacement signal, 113 pneumatic connections of suction port of described power-assisted cylinder 300 and described push buttonvalve 110.An end relative with valve rod 111 of described push buttonvalve 110 is provided with the opening 114 that links with the gas receiver (not shown).Described proportion electro-magnet 120 is under the control of the command signal of the controller 600 of electric control clutch, and the suction port 113 by driving the push buttonvalve 110 that described valve rod 111 motions link with the power-assisted cylinder 300 of control and described electric control clutch and the closure or openness of relief opening 112 are realized the air assisted control to heavy automobile electric control clutch.
Because above-mentioned heavy automobile clutch adopts electric feedback with automatically controlled pneumatic manoeuvring system, compare with the structure of realization machine feedback such as available technology adopting stepper motor and gear rack, it is more simple, accurate to have structure and control, shape is more compact small and exquisite, manufacture cost is therefore more cheap, and can be integrated into the first-class beneficial effect of electric control mechanical type automatic speed variator more easily.
Heavy automobile clutch of the present invention with the working principle and the process of automatically controlled pneumatic control valve and ecp control system is:
The signal of clutch pedal displacement transducer 400 acquisition instructions positions, clutch displacement sensor 500 is gathered the signal of the physical location of clutch simultaneously.Controller 600 calculates command signal according to the difference of the signal of the signal of gathering the location of instruction of coming and clutch physical location, and this command signal is sent to the action of proportion electro-magnet 120 with control knob valve 110.
Particularly, when the driver depresses pedal, when the location of instruction of clutch pedal is bigger than the physical location of clutch, the difference of controller 600 signal of the two according to this calculates command signal, this command signal is sent to proportion electro-magnet 120, this proportion electro-magnet 120 presses the valve rod 111 of push buttonvalve 110 downwards, this moment, suction port 113 was opened, relief opening 112 is closed, high-pressure air in the gas receiver (not shown) enters power-assisted cylinder 300 via opening 114 and suction port 113, thereby promotes clutch separation; When clutch pedal rests on certain position, continuous separation along with clutch, the difference of the location of instruction and physical location reduces, the also value of command signal that controller 600 sends to proportion electro-magnet 120 is more and more littler, therefore proportion electro-magnet 120 pressure that imposes on the valve rod of push buttonvalve 110 also correspondingly reduces, like this, in case this pressure is reduced to below the specific value, then overcome above-mentioned pressure under the elastic force effect of the spring 115 that valve rod 111 will be thereunder and move up, when the location of instruction equates with physical location, valve rod 111 moves on to the position that suction port 113 and relief opening 112 are closed on just in time, this moment, elastic force and the proportion electro-magnet 120 downward pressure of the spring 115 received of valve rod 111 equated that then clutch remains on this disengaging configuration; At last, when driver's release the clutch pedal, the location of instruction is less than physical location, the command signal that controller 600 is exported to proportion electro-magnet 120 further reduces until being close to zero, the pressure that this moment, proportion electro-magnet 120 acted on the valve rod 110 acts on restoring force on the valve rod 110 less than spring 115, move on on the valve rod 110 that suction port 113 is closed and position that relief opening 112 is opened, then clutch.
Described push buttonvalve can adopt the push buttonvalve in the traditional mechanical type heavy automobile clutch control gear that now can buy on the market, so its structure just no longer describes in detail at this.
Claims (5)
1, the automatically controlled pneumatic control valve of a kind of heavy automobile clutch, it comprises push buttonvalve, it is characterized in that: be connected with the Torque Control parts on the valve rod of push buttonvalve.
2, the automatically controlled pneumatic control valve of heavy automobile clutch according to claim 1 is characterized in that: described Torque Control parts are proportion electro-magnet or torque motor.
3, the automatically controlled pneumatic manoeuvring system of a kind of heavy automobile clutch, comprise clutch pedal displacement transducer, clutch displacement sensor, power-assisted cylinder, controller and electric controlled pneumatic control valve, it is characterized in that: described electric controlled pneumatic control valve is the automatically controlled pneumatic control valve of the described heavy automobile clutch of claim 1, controller is electrically connected with Torque Control parts on this control valve, described clutch pedal displacement transducer and clutch displacement sensor are electrically connected with described controller respectively, and described power-assisted cylinder is connected with described control valve is pneumatic.
4, the automatically controlled pneumatic manoeuvring system of heavy automobile clutch according to claim 3 is characterized in that: described Torque Control parts are proportion electro-magnet or torque motor.
5, according to claim 3 or the automatically controlled pneumatic manoeuvring system of 4 described heavy automobile clutch, it is characterized in that: described controller is single-chip microcomputer or embedded control system.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CNA2007100033698A CN101025208A (en) | 2007-02-06 | 2007-02-06 | Electric-controlled pneumatic control valve for heavy automobile clutch and electric-controlled pneumatic operation system |
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CNA2007100033698A CN101025208A (en) | 2007-02-06 | 2007-02-06 | Electric-controlled pneumatic control valve for heavy automobile clutch and electric-controlled pneumatic operation system |
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CN101025208A true CN101025208A (en) | 2007-08-29 |
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CNA2007100033698A Pending CN101025208A (en) | 2007-02-06 | 2007-02-06 | Electric-controlled pneumatic control valve for heavy automobile clutch and electric-controlled pneumatic operation system |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102425679A (en) * | 2011-11-21 | 2012-04-25 | 芜湖市安芜汽车制动元件有限公司 | Waste gas stop button valve |
CN108775350A (en) * | 2018-06-27 | 2018-11-09 | 济南泉工机械有限公司 | A kind of pneumatic type clutch driving unit |
CN109469689A (en) * | 2018-12-26 | 2019-03-15 | 黄淮学院 | A kind of step motor type automobile clutch |
-
2007
- 2007-02-06 CN CNA2007100033698A patent/CN101025208A/en active Pending
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102425679A (en) * | 2011-11-21 | 2012-04-25 | 芜湖市安芜汽车制动元件有限公司 | Waste gas stop button valve |
CN108775350A (en) * | 2018-06-27 | 2018-11-09 | 济南泉工机械有限公司 | A kind of pneumatic type clutch driving unit |
CN109469689A (en) * | 2018-12-26 | 2019-03-15 | 黄淮学院 | A kind of step motor type automobile clutch |
CN109469689B (en) * | 2018-12-26 | 2023-10-13 | 黄淮学院 | Stepping motor type automobile clutch |
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