CN101015838B - Large-scale heavy and medium plate mill roll-gap-regulation non-uniform sickness screw-tooth pressure down screw-pairs - Google Patents
Large-scale heavy and medium plate mill roll-gap-regulation non-uniform sickness screw-tooth pressure down screw-pairs Download PDFInfo
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- 206010025482 malaise Diseases 0.000 title claims 3
- 230000000994 depressogenic effect Effects 0.000 claims abstract 2
- 229910000831 Steel Inorganic materials 0.000 claims description 12
- 239000010959 steel Substances 0.000 claims description 10
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 9
- 229910052802 copper Inorganic materials 0.000 claims description 9
- 239000010949 copper Substances 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 9
- 238000003825 pressing Methods 0.000 abstract description 24
- 238000005096 rolling process Methods 0.000 abstract description 23
- 238000009826 distribution Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 238000005452 bending Methods 0.000 description 3
- 241000282461 Canis lupus Species 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229910000881 Cu alloy Inorganic materials 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 230000000881 depressing effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 239000007779 soft material Substances 0.000 description 1
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Abstract
本发明涉及冶金机械领域,特别是涉及一种大型中厚板轧机辊缝调节不等厚螺牙压下螺纹副。其特征是:不等厚螺牙压下螺纹副与等厚螺牙压下螺纹副的螺距和齿侧间隙相比不变,其压下螺母(2)螺牙的厚度大于压下螺丝(1)螺牙的厚度,压下螺母(2)螺牙的厚度等于原等厚螺牙厚度加螺牙厚差δ,压下螺丝(1)螺牙的厚度等于原等厚螺牙厚度减螺牙厚差δ,螺牙厚差δ=2.5~3.5mm。在压下螺丝(1)螺牙谷底处开圆弧槽,圆弧槽与两相邻螺牙的轮廓线相切,圆弧半径R=8~12mm。这种大型中厚板轧机辊缝调节不等厚螺牙压下螺纹副设计合理、工作可靠,与等厚螺牙压下螺纹副相比其使用寿命可提高3年以上。
The invention relates to the field of metallurgical machinery, in particular to a large-scale medium and heavy plate mill roll gap adjustment screw thread pair for pressing down unequal-thickness threads. It is characterized in that: the thread pitch and tooth side clearance of the screw thread pair of unequal-thickness screw tooth pressing and equal-thickness screw tooth pressing are unchanged, and the thickness of the screw thread of the pressing nut (2) is greater than that of the pressing screw (1 ) thread thickness, the thickness of the pressed nut (2) thread is equal to the thickness of the original equal-thickness thread plus the thread thickness difference δ, and the thickness of the pressed screw (1) thread is equal to the original equal-thickness thread thickness minus the thread Thickness difference δ, thread thickness difference δ = 2.5 ~ 3.5mm. An arc groove is opened at the bottom of the screw teeth of the depressed screw (1), the arc groove is tangent to the contour lines of two adjacent screw teeth, and the arc radius R=8-12mm. The roll gap adjustment of the large medium and heavy plate rolling mill has a reasonable design and reliable operation of the thread pair for pressing the unequal-thickness thread, and its service life can be increased by more than 3 years compared with the thread pair for pressing the thread with the equal-thickness thread.
Description
技术领域 technical field
本发明涉及冶金机械领域,特别是涉及一种大型中厚板轧机辊缝调节压下螺纹副装置。The invention relates to the field of metallurgical machinery, in particular to an auxiliary device for adjusting the roll gap and pressing down the thread of a large medium and thick plate rolling mill.
背景技术 Background technique
我国现有中厚板轧机以及专门生产中厚板的炉卷轧机约29套,总的生产能力在2000万吨左右。2005年随着宝钢5000mm轧机的投产和一批改造和新建设备的投产,产量将有一定增长。其中典型的有济钢3500mm中厚板轧机、首钢3500mm中厚板轧机等。There are about 29 sets of medium and heavy plate rolling mills and steckel rolling mills specializing in the production of medium and heavy plates in my country, with a total production capacity of about 20 million tons. In 2005, with the commissioning of Baosteel's 5000mm rolling mill and the commissioning of a batch of reformed and newly built equipment, the output will increase to a certain extent. Among them, the typical ones are the 3500mm plate rolling mill of Jinan Iron and Steel Co., Ltd. and the 3500mm medium plate rolling mill of Shougang Iron and Steel Co., Ltd.
大型中厚板轧机辊缝调节压下螺纹副是轧机电动压下装置的核心构件。它的寿命及可靠性关系整个轧机的稳定生产。然而在实际使用过程中,压下螺纹副磨损严重,寿命短,增加停机更换时间,严重影响生产过程,带来巨大的经济损失。The roll gap adjustment and pressing screw pair of large medium and heavy plate mills is the core component of the electric pressing device of the rolling mill. Its life and reliability are related to the stable production of the whole rolling mill. However, in the actual use process, the depressing thread pair wears seriously, the life is short, and the downtime replacement time is increased, which seriously affects the production process and brings huge economic losses.
某中板厂的2800mm中板轧机投产初期出现了轧机两侧压下螺丝、螺母磨损严重问题,当螺纹副开动以调整辊缝时有铜屑从压下螺母上排出,压下电机工作电流常超过设计正常值。停机后,拆卸压下螺丝、螺母检查发现,铜合金螺母磨损严重。锯齿形牙型上已出现环形局部凹沟、根部磨损更加严重,而钢的压下螺丝牙型局部表面粘结铜屑及烧伤痕迹。压下止推轴承的凸形球面副严重损伤,轴承的滚动体边端局部压裂或脱皮。据现场调查,某中板厂的3500mm中厚板轧机压下螺纹副螺母年磨损量超过1mm以上。The 2800mm medium plate rolling mill of a medium plate factory had a serious problem of wear and tear on the screw and nut on both sides of the rolling mill at the initial stage of production. When the thread pair was started to adjust the roll gap, copper scraps were discharged from the screw nut, and the working current of the screw motor was constant. exceed the design normal value. After shutting down, disassemble and press down the screws and nuts for inspection and found that the copper alloy nuts are severely worn. A ring-shaped partial groove has appeared on the zigzag tooth shape, and the root wear is more serious, while Copper shavings and burn marks are bonded to the partial surface of the steel pressing screw profile. The convex spherical pair of the thrust bearing is severely damaged, and the edge of the rolling body of the bearing is partially fractured or peeled off. According to on-site investigation, the annual wear of the threaded auxiliary nut of a 3500mm medium and heavy plate rolling mill in a medium plate factory exceeds 1mm.
发明内容 Contents of the invention
为了解决现有中厚板轧机压下螺纹副铜螺母寿命低等问题,本发明提供一种大型中厚板轧机辊缝调节不等厚螺牙压下螺纹副,这种不等厚螺牙压下螺纹副设计合理、工作可靠,与等厚螺牙压下螺纹副相比其使用寿命可提高3年以上。In order to solve the existing medium and heavy plate rolling mill to press down the thread auxiliary copper In order to solve the problem of low nut life, the present invention provides a large-scale medium and heavy plate rolling mill roll gap adjustment unequal-thickness thread pressing thread pair, this unequal-thickness thread pressing thread pair is reasonable in design and reliable in operation The service life of the screw thread pair under the tooth pressure can be increased by more than 3 years.
本发明解决其技术问题所采用的技术方案是:大型中厚板轧机辊缝调节不等厚螺牙压下螺纹副与等厚螺牙压下螺纹副的螺距和齿侧间隙相比不变,其压下螺母螺牙的厚度大于压下螺丝螺牙的厚度,其压下螺母螺牙的厚度等于原等厚螺牙厚度加螺牙厚差δ,不等厚螺牙压下螺纹副压下螺丝螺牙的厚度等于原等厚螺牙厚度减螺牙厚差δ,螺牙厚差δ=2.5~3.5mm。在压下螺丝螺牙谷底处开圆弧槽,圆弧槽与两相邻螺牙的轮廓线相切,圆弧半径R=8~12mm。The technical solution adopted by the present invention to solve the technical problem is: the roll gap adjustment of the large-scale medium and heavy plate rolling mills does not change the thread pitch and the tooth side clearance of the screw thread pair of the unequal-thickness thread pressing and the equal-thickness thread pressing thread pair, The thickness of the thread of the pressed nut is greater than the thickness of the thread of the pressed screw. The thickness of the thread of the pressed nut is equal to the thickness of the thread of the original equal thickness plus the thread thickness difference δ. The thickness of the screw thread is equal to the thickness of the original equal-thickness thread minus the thread thickness difference δ, and the thread thickness difference δ=2.5-3.5mm. Open an arc groove at the bottom of the screw thread valley of the pressed screw, the arc groove is tangent to the contour lines of two adjacent thread teeth, and the arc radius R=8~12mm.
附图说明 Description of drawings
图1是大型中厚板轧机辊缝调节压下螺纹副结构示意图;Fig. 1 is a schematic diagram of the structure of the thread pair for adjusting and pressing the roll gap of a large medium and heavy plate rolling mill;
图2是大型中厚板轧机辊缝调节等厚螺牙压下螺纹副局部放大图;Fig. 2 is a partial enlarged view of the thread pair of the large-scale medium and heavy plate rolling mill for roll gap adjustment and equal thickness thread pressing;
图3是螺纹副材料刚度对螺牙接触面压力分布作用;Figure 3 is the effect of the stiffness of the thread pair material on the pressure distribution of the thread contact surface;
图4是大型中厚板轧机辊缝调节不等厚螺牙压下螺纹副局部放大图;Fig. 4 is a partial enlarged view of the screw thread pair of the large medium and heavy plate rolling mill for adjusting the roll gap of unequal thickness;
图5是第2层螺牙接触面压力分布图;Figure 5 is a pressure distribution diagram of the second layer of thread contact surface;
图6是第8层螺牙接触面压力分布图;Fig. 6 is a pressure distribution diagram of the contact surface of the thread on the eighth layer;
图7是第21层螺牙接触面压力分布图。Fig. 7 is a pressure distribution diagram of the thread contact surface of the 21st layer.
在图1中,1.压下螺丝,2.压下螺母。In Figure 1, 1. Press down the screw, 2. Press down the nut.
具体实施方式 Detailed ways
实施例Example
图1是一家大型中厚板轧机压下螺纹副结构示意图,零件1为压下螺丝,零件2为螺母,螺牙采用狼牙形(见图2)。压下螺丝材质采用钢,螺母材质采用铜。两者的弹性模量相差两倍。在轧制力作用下,刚度高的压下螺丝1螺牙发生近乎刚性位移,刚性低的螺母2螺牙类似于悬臂梁发生弹性弯曲变形。螺母螺牙2接触区的变形极不均匀,螺牙根处弹性压扁变形大,螺牙顶部却弯曲变形大。由此,螺母2螺牙接触压力峰值趋向于螺牙根处,螺牙顶端却压力极小甚至脱离接触(见图3铜螺母螺纹副压力分布曲线)。Fig. 1 is a schematic diagram of the structure of a large-scale plate rolling mill for pressing down threads, part 1 is a pressing screw, part 2 is a nut, and the thread of the thread adopts a wolf tooth shape (see Fig. 2). The pressing screw is made of steel, and the nut is made of copper. The modulus of elasticity of the two differs by a factor of two. Under the action of rolling force, the thread of the high-rigidity screw 1 undergoes a nearly rigid displacement, and the thread of the nut 2 with low rigidity undergoes elastic bending deformation similar to a cantilever beam. The deformation of the contact area of the nut thread 2 is extremely uneven, the elastic flattening deformation at the root of the thread is large, and the bending deformation at the top of the thread is large. As a result, the peak contact pressure of the thread of the nut 2 tends to be at the thread root, but the pressure at the top of the thread is extremely small or even out of contact (see Figure 3 for the copper nut thread pair pressure distribution curve).
压下螺丝1和螺母2材料分别为钢和铜或钢和钢匹配场合获得的螺牙面压力分布(见图3),叉号线为钢和铜材料,圆点线对应钢和钢材料。两种模拟除了螺母材料不同外,其它条件皆相同。显然,当压下螺丝及螺母弹性模量相同时,接触压力分布基本对称,峰值居于中间;当压下螺丝和螺母材的料弹性模量相差越大时,接触压力分布呈斜坡形,其峰值偏向软材料的螺母牙根处。The materials of screw 1 and nut 2 are respectively steel and copper or The thread surface pressure distribution obtained when steel and steel are matched (see Figure 3), the crossed line is steel and copper materials, and the dotted line corresponds to steel and steel materials. The two simulations were performed under the same conditions except for the nut material. Obviously, when the elastic modulus of the screw and the nut are the same, the contact pressure distribution is basically symmetrical, and the peak value is in the middle; when the difference between the elastic modulus of the screw and the nut material is greater, the contact pressure distribution is slope-shaped, and the peak value is At the root of the nut that favors soft materials.
大型中厚板轧机辊缝调节不等厚螺牙压下螺纹副的螺距P=40mm(见图4),为满足滑动功能条件,压下螺丝及螺母的制造材料分别为钢及铜材质。螺牙采用狼牙形,螺距和齿侧间隙与等厚螺牙压下螺纹副一样保持不变,压下螺丝螺牙厚度差δ=3mm。不等厚螺牙压下螺纹副螺母2螺牙厚度等于原等厚螺牙厚度加螺牙厚差δ,不等厚螺牙压下螺纹副压下螺丝1螺牙的厚度等于原等厚螺牙厚度减螺牙厚差δ。在不等厚螺牙压下螺纹副压下螺丝1螺牙谷底处开圆弧槽,圆弧槽与两相邻螺牙的轮廓线相切,圆弧半径R=10mm。原等厚螺牙厚度为10mm,不等厚螺牙压下螺纹副压下螺丝1螺牙厚度减薄:b1=10mm-3mm=7mm,不等厚螺牙压下螺纹副螺母2螺牙厚度增加:b2=10mm+3mm=13mm。Roll gap adjustment of large medium and heavy plate rolling mills. Pitch P=40mm (see Figure 4) of screw thread pair with unequal thickness. In order to meet the sliding function conditions, the manufacturing materials of screw and nut are steel and copper respectively. The thread of the thread adopts a wolf tooth shape, and the pitch and backlash of the teeth remain the same as that of the equal-thickness thread pressing thread pair, and the thread thickness difference of the pressing screw is δ=3mm. The thread thickness of unequal-thick thread sub-nut 2 is equal to the original equal-thickness thread thickness plus the thread thickness difference δ, and the unequal-thickness thread is pressed down. Thread thickness minus thread thickness difference δ. Open an arc groove at the valley bottom of thread pair pressing screw 1 with unequal thickness threads, the arc groove is tangent to the contour lines of two adjacent threads, and the radius of the arc is R=10mm. The thickness of the original equal-thickness thread is 10mm, and the thread pair is pressed down by the unequal-thickness thread. The thickness of the screw 1 thread is thinned: b1=10mm-3mm=7mm, and the thickness of the unequal-thickness thread is pressed by the threaded auxiliary nut 2. Increase: b2=10mm+3mm=13mm.
在压下螺丝1螺牙谷处开与两相邻螺牙轮廓线相切的圆弧槽,以保证同螺母螺牙弯曲等刚度条件。具有22层螺牙螺母不等厚螺牙压下螺纹副由下而上的第2层、第8层和第21层螺牙的对比压力分布图见图5、图6、和图7。A circular arc groove tangent to the contour lines of two adjacent screw teeth is formed at the valley of the screw teeth of the pressing screw 1 to ensure the same stiffness conditions as the bending of the nut screw teeth. Figure 5, Figure 6, and Figure 7 show the comparative pressure distribution diagrams of the 2nd, 8th, and 21st-layer threads from bottom to top for nuts with 22 layers of threads and unequal-thickness threads.
螺距40mm螺牙厚差3mm的大型中厚板轧机辊缝调节不等厚螺牙压下螺纹副的工作寿命,相对等厚压下螺纹副的工作寿命提高3年以上。The working life of the thread pair under the reduction of the unequal thickness thread is adjusted by the roll gap adjustment of the large medium and heavy plate rolling mill with a pitch of 40mm and the thread thickness difference of 3mm, and the working life of the thread pair under the equal thickness reduction is increased by more than 3 years.
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CN114234884B (en) * | 2021-11-22 | 2024-08-27 | 河南航天液压气动技术有限公司 | Trapezoidal screw pair gap detection equipment and detection method |
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.提高轧钢机压下丝杠螺纹副寿命的设计.浙江大学学报(工学版) 1995.3.1995,(1995.3),367-371. |
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