CN101012348A - Macromolecule anticorrosion paint and preparing method thereof - Google Patents

Macromolecule anticorrosion paint and preparing method thereof Download PDF

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Publication number
CN101012348A
CN101012348A CN 200710037132 CN200710037132A CN101012348A CN 101012348 A CN101012348 A CN 101012348A CN 200710037132 CN200710037132 CN 200710037132 CN 200710037132 A CN200710037132 A CN 200710037132A CN 101012348 A CN101012348 A CN 101012348A
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agent
anticorrosion paint
filler
macromolecule
solvent
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包洪钧
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Abstract

The invention discloses a macromolecular preservative paint and preparing method, which comprises the following steps: allocating raw material with 55% filming material, 11% solvent, 11% paint adjuvant and 23% dye and fill; heating filming material to dissolve; stirring to add emulsion to emulsify; adding solvent, paint adjuvant to grind; beating; stirring; filtering; detecting viscosity; selecting filming material from oil-water amphiprotic acrylic acid resin, natural rubber, chlorcosane and zinc stearic acid; making isopropanol as solvent.

Description

A kind of macromolecule anticorrosion paint and preparation method thereof
Technical field
The present invention relates to a kind of coating and preparation method thereof, more specifically to a kind of be the macromolecule anticorrosion paint and preparation method thereof of main film forming substance by acrylic resin.
Background technology
Coating is a kind of easy construction, cheap, effect is obvious, value-added rates is high Chemicals.The surface that it not only has the building of making, boats and ships, machinery etc. prevents corrosion, the function that increases the service life, also have decorative environment to give the beautiful enjoyment or the function of eye-catching mark, along with the continuous development of science and technology, coating progressively becomes the strong fine chemistry product of a kind of specificity.
Existing widely used anticorrosion fluorine carbon lacquer has good antiseptic property, but there is following problem in it:
Problem one: construction requirement height.It need be formed by first and second pairs, and is now with the current at the construction field (site), and construction is subjected to time limitation, must use up in 10 hours, not so solidifies and then just can't use.
Problem two: for steel construction, anticorrosion surface layer processing requirements height.Before construction, must adopt sandblast thoroughly to eliminate rust scrub.Therefore, the use of anticorrosion fluorine carbon lacquer has limitation, can only be at new steel construction.
The widely used thermosetting powder coating(s) of existing another kind has good sticking power, snappiness, shock-resistance, gloss retention, weather resisteant, chemical resistance to reach good electrical apparatus insulation by force, but there is following problem in it:
Problem one: can only be in indoor spraying.Need be arranged on outdoor steel construction facility (as the isolation iron railing on the road etc.) and, must in factory, cut apart spraying, deliver to the working-yard assembling then if adopt thermosetting powder coating(s).If run into original, bulky, impartible or factory can not be processed the steel construction facility of combination, then thermosetting powder coating(s) can't use.So use thermosetting powder coating(s), it is new and old to be subjected to steel construction, and volume restriction big and little and that whether be easy to assemble can't be extensive use of.
Problem two: not energy-conservation.Thermosetting powder coating(s) need spray under certain temperature baking condition, and coating could become glue from the powder solid of doing, and baking-curing need consume a large amount of energy, does not meet the energy-conservation and requirement of saving enterprise cost that country advocates.
Therefore, be that corrosive gases such as strong alkali-acid resistance corrodes if can provide a kind of, construct again convenient, limited less, power consumption low new coating can the above-mentioned variety of issue of perfect solution.
Summary of the invention
One of purpose of the present invention is that coating in one will be provided, and promptly possesses the two advantage of anticorrosion fluorine carbon lacquer and thermosetting powder coating(s), can solve the problems referred to above of the two existence again.
Therefore, the present invention will solve following three technical problems:
Technical problem one: the erosion of etchant gases such as ability strong acid, highly basic;
Technical problem two: construction simply is not subjected to place, material, time limitation on the basis of the performance that possesses technical solution problem one;
Technical problem three: energy-conservation and environmental protection on the basis of the performance that possesses technical solution problem one and two.
Another object of the present invention provides a kind of preparation method of above-mentioned coating.
The present invention is the technical solution problem, selecting modification becomes hydrophilic, the acrylic resin of oleophylic dual nature, have acidproof, alkaline-resisting, water-fast, ageing-resistant, fire-retardant, do not contain benzene, formaldehyde chemical raw material and thinner, adopt chemical principle and coating physical reaction principle process combined flow process, through experiment repeatedly, develop a kind of macromolecule all-weather emulsion paint free coating, it is by filmogen, solvent, coatings additive(s) and face, filler is formed, and the weight percent of its moiety is: filmogen: solvent: coatings additive(s): face, filler=55%: 11%: 115%: 23%.It is characterized in that: filmogen is made up of profit two based acrylic resins, natural rubber, clorafin and Zinic stearas, and solvent is a Virahol.Selecting profit two based acrylic resins, natural rubber, clorafin and Zinic stearas for use is filmogen, at first is to utilize profit two based acrylic resin emulsive reaction mechanisms.Popular says, emulsification is oil-in-water, or water in oil process, like the candle in the combustion processes, lights up oil droplet in water, must condense immediately to float in the water.The coating of the present invention that clads through emulsification drips in the water and the candle oil droplet is same phenomenon in water, and therefore, product of the present invention can be met water and promptly be done, and has improved water tolerance, thereby has strengthened its acidproof, alkali resistance; Secondly, water-fast, acidproof, alkaline-resisting, attrition resistant performance that natural rubber has can increase the brightness of coating simultaneously again.That clorafin and Zinic stearas all have is fire-retardant, acid and alkali-resistance, self-cleaning characteristic, and Zinic stearas can also anti-aging.Selecting Virahol for use is solvent, be that to utilize Virahol be this characteristic of hydrophilic solvent, Virahol in the coating is slowly absorbed by water all around in water, in this process, oil that contains in the coating and fat, be not hydrophilic, just refuse water,, only allow running out of of Virahol so they can be compared to Yishanmen in water, never allow water to enter, water around the Virahol quilt has absorbed, and coating is also just from having done, thus, product of the present invention can soak from dried, thereby can improve its acidproof, alkali proof performance.In addition, Virahol does not contain benzene and formaldehyde, and is nontoxic and cheap, meets the social needs of health, environmental protection and economy.
The weight proportion of composing of the filmogen of this macromolecule anticorrosion paint is: profit two based acrylic resins: natural rubber: clorafin: Zinic stearas=45: 3: 3: 4.
The weight proportion of composing of the coatings additive(s) of this macromolecule anticorrosion paint is: defoamer: emulsifying agent: UV light absorber: coupling agent: wetting Agent for Printing Inks: flow agent=(2.5~3): (0.5~1): 5: (0.5~1): 1: 1.
The coatings additive(s) of this macromolecule anticorrosion paint defoamer on concrete the selection is a tributyl phosphate, and emulsifying agent is a silicone oil, and coupling agent is a titanate coupling agent, and wetting Agent for Printing Inks is a glycerine, and flow agent is a vinylformic acid.
The weight proportion of composing of the face of this macromolecule anticorrosion paint, filler is: titanium dioxide: fine particle calcium carbonate: the organosilicon cenosphere: toner=5: 10: 5: 3.
Table 1 shown in detail respectively form in the macromolecule anticorrosion paint raw-material title, specifically the effect and weight percent.
Table 1
Form The starting material title Effect in product of the present invention Weight (%)
Filmogen Acrylic resin Sticking power 45
Natural rubber Water-fast, acid and alkali-resistance, wear-resisting blast, 3
Clorafin Fire-retardant, water-fast, acid and alkali-resistance, self-cleaning 3
Zinic stearas Fire-retardant, acid and alkali-resistance, self-cleaning, anti-aging, plasticising 4
Solvent Virahol Dilute, urge dried 11
Coatings additive(s) Defoamer (tributyl phosphate) Froth breaking, emulsification 2.5~3
Emulsifying agent (silicone oil) Play grease, emulsifying water, coating 0.5~1
UV light absorber Anti-aging 5
Coupling agent (titanic acid ester) Anti-freezing is poly-, inorganic and organic interconnected 0.5~1
Wetting Agent for Printing Inks (glycerine) Regulate rate of drying, preserve moisture, blast 1
Flow agent (vinylformic acid) The levelling effect 1
Face, filler Titanium dioxide Opacifying power 5
Fine particle calcium carbonate It is heavy to fill, prevent 10
The organosilicon cenosphere Filling, acid and alkali-resistance, increase hard, sound insulation 5
Toner Painted 3
Prepare the method for macromolecule anticorrosion paint of the present invention, form by following steps successively:
A) profit two based acrylic resins are heated to 55 ℃ in the lass lining pot, make the resin attenuation;
B) paraffin and stearic acid are heated to 80 ℃~90 ℃ respectively in the lass lining pot, make whole dissolvings;
C) acrylic resin after the heating slowly adds natural rubber under whipped state, will dissolve good paraffin and stearic acid then and slowly add successively, afterwards tributyl phosphate, silicone oil is added, and stirs half an hour;
D) 70% Virahol is added, temperature is controlled at 30 ℃~35 ℃, adds titanium dioxide, fine particle calcium carbonate, organosilicon cenosphere, titanate coupling agent, UV light absorber and static inhibitor, and sand milling 4~5 hours reaches below the 20 μ m to fineness;
E) under the state of making beating at a high speed, add aqueous color paste, glycerine, vinylformic acid and remaining Virahol (30%), stir, filter, and tested viscosity (about 40s) gets product.
Macromolecule anticorrosion paint of the present invention only need be by the conventional constructional method of coating, the time be not subjected to restrictions such as steel construction working life, volume size in construction, need not to wait to be coated with segmentation of structures processing, field assembly, and need not heated baking, only need under normal temperature condition, to film to reach the performance of powder coating.Simultaneously, macromolecule anticorrosion paint coated membrane mask has the characteristic of dripping into pearl, and the surface density of product is high, thereby has very high acid-proof alkaline.Thereby macromolecule anticorrosion paint preparation method of the present invention is scientific and reasonable, easy to implement, is the heavy-duty coating of a kind of easy to use, low-cost, less energy-consumption, nontoxic, environmental protection.
Embodiment
Further specify the present invention below by embodiment and Comparative Examples.
In following examples and Comparative Examples 1 and ratio 2, use the alkali resistance of the NaOH solution testing coating of different concns, with the acid resistance of HCL solution testing coating.
Embodiment
Be ready to prepare 15 kinds of starting material of product of the present invention according to the weight percent in the table 1.
At first profit two based acrylic resins are heated to 55 ℃ in the lass lining pot, make the resin attenuation; Clorafin and Zinic stearas are heated to 80 ℃~90 ℃ respectively in the lass lining pot, make whole dissolvings;
Then, the acrylic resin after the heating slowly adds natural rubber under whipped state, and clorafin and Zinic stearas that dissolving is good slowly add successively, afterwards tributyl phosphate, silicone oil are added, and stir half an hour;
Secondly, 70% of ready Virahol is added, temperature is controlled at 30 ℃~35 ℃, adds titanium dioxide, fine particle calcium carbonate, organosilicon cenosphere, titanate coupling agent and UV light absorber again, and sand milling 4~5 hours reaches below the 20 μ m to fineness;
At last, under the state of making beating at a high speed, add toner, glycerine, vinylformic acid and remaining Virahol (30%), stir, filter, and tested viscosity (about 40s) promptly obtains product of the present invention.
Product of the present invention is carried out tests such as sticking power, hardness, shock-resistance, acid resistance, alkali resistance, wet fastness, test result sees Table 2.
Table 2
The Interventions Requested title Unit Technical requirements Assay
Sticking power (1mm draws lattice) Level ≤1 0
Hardness (scratch) / ≥B HB
Shock-resistance cm 50 50
Drawing test mm ≥6 8
Acid resistance (20%HL, 600h) / No foaming, corrosion and come off Meet
Alkali resistance (300g/L NaOH, 168h) Inferior No foaming, corrosion and come off Meet
Humidity test (600h) / No foaming, corrosion and come off Meet
Temper(ing) (1000h) Loss of gloss Level ≤1 0
Variable color Level ≤2 0
Efflorescence Level ≤1 0
Salt-fog test (1000h) / No foaming, corrosion and phenomenon such as come off Meet
Comparative Examples 1
Existing anticorrosion fluorine carbon lacquer.
Comparative Examples 1 and product of the present invention are carried out tests such as sticking power, hardness, shock-resistance, acid resistance, alkali resistance, wet fastness and temper(ing), and experimental result sees Table 3.
Table 3
Title Anticorrosion fluorine carbon lacquer Product of the present invention
Sticking power 1 0
Hardness 2H HB
Shock-resistant (inferior) 50 50
Drawing test (mm) / 8
Acid resistance (HL) 10% 168 hours 20% 600 hours
Alkali resistance (NaOH) 10% 168 hours 30% 168 hours
Humidity test / 600 hours
Salt-fog resistant test 1000 hours 1000 hours
Temper(ing) 2000 hours 1000 hours
Loss of gloss ≤2 ≤0
Variable color ≤1 ≤0
Pink blossom ≤0 ≤0
By test data explanations such as the sticking power of existing anticorrosion fluorine carbon lacquer of above-mentioned table 3 pair and product of the present invention, hardness, shock-resistance, acid resistance, alkali resistance, wet fastnesss, on acid and alkali-resistance intensity, product of the present invention all is better than anticorrosion fluorine carbon lacquer, and water-fast, and performance tests such as loss of gloss, variable color, efflorescence on also be better than anticorrosion fluorine carbon lacquer.Simultaneously, product preparation method of the present invention is simple, select materials is with low cost, finished product constructing operation facility, limited little, therefore, comprehensive contrast, the present invention is on having than the higher basis of anticorrosion fluorine carbon lacquer antiseptic property, can also well remedy the defective of anticorrosion fluorine carbon lacquer, solve the technical problem that it brings.
Comparative Examples 2
Existing thermosetting powder coating(s).
Comparative Examples 2 products of the present invention are carried out tests such as sticking power, hardness, shock-resistance, acid resistance, alkali resistance, wet fastness, and experimental result sees Table 4
Table 4
Title Thermosetting powder coating(s) Product of the present invention
Sticking power 1 0
Hardness F、H HB
Shock-resistant (inferior) 50 50
Drawing test (mm) 6 8
Acid resistance (HL) 3% 500 hours 20% 600 hours
Alkali resistance (NaOH) 3% 500 hours 30% 168 hours
Humidity test 500 hours 600 hours
Salt-fog resistant test 1000 hours 1000 hours
Temper(ing) 800 hours 1000 hours
Loss of gloss ≤2 ≤0
Variable color ≤2 ≤0
Pink blossom ≤0 ≤0
By test data explanations such as the sticking power of existing thermosetting powder coating(s) of above-mentioned table 4 and product of the present invention, hardness, shock-resistance, acid resistance, alkali resistance, wet fastnesss, on every performance index, product of the present invention all is better than thermosetting powder coating(s).

Claims (9)

1, a kind of macromolecule anticorrosion paint, form by filmogen, solvent, coatings additive(s) and face, filler, it is characterized in that: filmogen is made up of profit two based acrylic resins, natural rubber, clorafin and Zinic stearas, and solvent is a Virahol, and the weight percent of its moiety is as follows:
Filmogen: 55%
Solvent: 11%
Coatings additive(s): 11%
Face, filler: 23%
2, macromolecule anticorrosion paint according to claim 1 is characterized in that: the weight proportion of composing of filmogen is: profit two based acrylic resins: natural rubber: clorafin: Zinic stearas=45: 3: 3: 4.
3, macromolecule anticorrosion paint according to claim 1 is characterized in that: coatings additive(s) contains defoamer, emulsifying agent, UV light absorber, coupling agent, wetting Agent for Printing Inks and flow agent.
4, coatings additive(s) according to claim 3 is characterized in that: the weight proportion of composing of coatings additive(s) is: defoamer: emulsifying agent: UV light absorber: coupling agent: wetting Agent for Printing Inks: flow agent=(2.5~3): (0.5~1): 5: (0.5~1): 1: 1.
5, coatings additive(s) according to claim 3 is characterized in that: described defoamer is a tributyl phosphate, and emulsifying agent is a silicone oil, and coupling agent is a titanate coupling agent, and wetting Agent for Printing Inks is a glycerine, and flow agent is a vinylformic acid.
6, macromolecule anticorrosion paint according to claim 1 is characterized in that: face, filler contain titanium dioxide, fine particle calcium carbonate, toner and organosilicon cenosphere.
7, face according to claim 6, filler is characterized in that: the weight proportion of composing of face, filler is: titanium dioxide: fine particle calcium carbonate: aqueous color paste: organosilicon cenosphere=5: 10: 3: 5.
8, prepare the method for the described macromolecule anticorrosion paint of claim 1, it is characterized in that: this method is made up of following steps:
A) profit two based acrylic resins are heated to 55 ℃ in the lass lining pot, make the resin attenuation;
B) clorafin and Zinic stearas are heated to 80 ℃~90 ℃ respectively in the lass lining pot, make whole dissolvings;
C) acrylic resin after the heating slowly adds natural rubber under whipped state, will dissolve good clorafin and Zinic stearas then and slowly add successively, afterwards tributyl phosphate, silicone oil is added, and stirs half an hour;
D) part isopropyl alcohol (X%) is added, temperature is controlled at 30 ℃~35 ℃, adds titanium dioxide, fine particle calcium carbonate, organosilicon cenosphere, titanate coupling agent and UV light absorber, and sand milling 4~5 hours reaches below the 20 μ m to fineness;
E) under the state of making beating at a high speed, add toner, glycerine, vinylformic acid and remaining Virahol (1-X%), stir, filter, and tested viscosity (about 40s) gets product.
9, the method for macromolecule anticorrosion paint according to claim 6 is characterized in that: X=70.
CN 200710037132 2007-02-05 2007-02-05 Macromolecule anticorrosion paint and preparing method thereof Pending CN101012348A (en)

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101913837A (en) * 2010-07-27 2010-12-15 肖子双 Multifunctional solvent coating
CN104877553A (en) * 2015-05-29 2015-09-02 苏州德翔装饰工程有限公司 Skid-resistant coating for granite plates and preparation method of skid-resistant coating
CN104946047A (en) * 2015-06-30 2015-09-30 无锡阳工机械制造有限公司 Acid-resistant wear-resistant hydraulic part paint
CN105062266A (en) * 2015-08-06 2015-11-18 常州新华昌国际集装箱有限公司 Container outer paint slag processing paint manufacture re-use method
CN106634247A (en) * 2017-01-10 2017-05-10 安庆师范大学 Anti-ageing rare earth modified water-based chlorosulfonated polyethylene anticorrosive paint and preparation method thereof
CN106752422A (en) * 2017-01-10 2017-05-31 安庆师范大学 A kind of rare earth modified hydrophilic chlorosulfonated polyethylene anticorrosive paint of good toughness and preparation method thereof
CN106752423A (en) * 2017-01-10 2017-05-31 安庆师范大学 A kind of rare earth modified hydrophilic chlorosulfonated polyethylene anticorrosive paint of low-shrinkage and preparation method thereof
CN109056003A (en) * 2018-08-23 2018-12-21 贵州凯里经济开发区鑫田民族服饰工艺品发展有限公司 A kind of silver jeweleries and preparation method thereof
CN109439125A (en) * 2018-11-07 2019-03-08 长沙小如信息科技有限公司 A kind of water-based acrylic resin anti-corrosive insulation coating and preparation method thereof
CN112851994A (en) * 2021-02-26 2021-05-28 绍兴盖科生物科技有限公司 Preparation method of reversible dynamic pore paint layer

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101913837A (en) * 2010-07-27 2010-12-15 肖子双 Multifunctional solvent coating
CN101913837B (en) * 2010-07-27 2014-03-05 肖子双 Multifunctional solvent coating
CN104877553A (en) * 2015-05-29 2015-09-02 苏州德翔装饰工程有限公司 Skid-resistant coating for granite plates and preparation method of skid-resistant coating
CN104946047A (en) * 2015-06-30 2015-09-30 无锡阳工机械制造有限公司 Acid-resistant wear-resistant hydraulic part paint
CN105062266A (en) * 2015-08-06 2015-11-18 常州新华昌国际集装箱有限公司 Container outer paint slag processing paint manufacture re-use method
CN106634247A (en) * 2017-01-10 2017-05-10 安庆师范大学 Anti-ageing rare earth modified water-based chlorosulfonated polyethylene anticorrosive paint and preparation method thereof
CN106752422A (en) * 2017-01-10 2017-05-31 安庆师范大学 A kind of rare earth modified hydrophilic chlorosulfonated polyethylene anticorrosive paint of good toughness and preparation method thereof
CN106752423A (en) * 2017-01-10 2017-05-31 安庆师范大学 A kind of rare earth modified hydrophilic chlorosulfonated polyethylene anticorrosive paint of low-shrinkage and preparation method thereof
CN109056003A (en) * 2018-08-23 2018-12-21 贵州凯里经济开发区鑫田民族服饰工艺品发展有限公司 A kind of silver jeweleries and preparation method thereof
CN109439125A (en) * 2018-11-07 2019-03-08 长沙小如信息科技有限公司 A kind of water-based acrylic resin anti-corrosive insulation coating and preparation method thereof
CN112851994A (en) * 2021-02-26 2021-05-28 绍兴盖科生物科技有限公司 Preparation method of reversible dynamic pore paint layer

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