CN101006797B

CN101006797B - A disc-shape glutinous rice crust sheets processing machine

Info

Publication number: CN101006797B
Application number: CN2007100669881A
Authority: CN
Inventors: 赵玉庄
Original assignee: Individual
Current assignee: Individual
Priority date: 2007-01-27
Filing date: 2007-01-27
Publication date: 2010-10-06
Anticipated expiration: 2027-01-27
Also published as: CN101006797A

Abstract

The invention relates to a disc shaped crispy rice processing machine. A pair of juxtaposed consecutive inverted disc pots rotating in negative direction at the same speed and driven by a suite of actuators are arranged on the frame. Electric heaters are arranged at the bottom of the disc pots. Steel floating scraping unit capable of shifting repeatedly along the center line of the pots are arranged over the pots. One or several elastic swaging plates forming an angle of 8degree-15degreewith the pots surface are also arranged over the pots. A spade with the blade tangential with the pots surface and capable of reciprocating in radial along the pots is arranged beside the pots. The invention adopts the structure of double disc pots, which makes the spreading/scraping and baking process run alternately on two pots surfaces, and doubles the production efficiency. Swaging plates are arranged after the scraping unit, which makes the crispy rice more compact and delicate. The structure of disc shaped pots is fit for seal-heating at the bottom and side of the pots. The advantages are high heat utilization ratio and low energy consumption.

Description

Disc-shape glutinous rice crust sheets processing machine

Technical field

The present invention relates to a kind of food processing machinery, the particularly extension of viscosity starch food, bake machinery.

Background technology

Pot Ci sheet is to be thin and brittle that raw material is manufactured with glutinous rice or other viscosity starch, both can add flavor enhancements such as sugar brews edible with boiling water, also direct-edible, and be convenient to store and carry, its nutritious, easy digestion, be some regional masses of China south like be particularly suitable for traditional instant natrient food that puerpera, patient, old man and children eat.But for a long time, the production and processing of pot Ci sheet all is that farmers' pokers by hand, and it is that the steamed sticky rice meal is placed in the pot of heating, with slice glutinous rice is baked while rolling along the pot wall and to form thin and brittle, its working (machining) efficiency is extremely low, and labour intensity is big, and product quality is irregular differs.Chinese patent ZL01210007.2 discloses a kind of " Pan Fried Rice Cake Film Processing Machine ", its structure is that one of installation can be by the horizontal drum of transmission mechanism driven rotary on frame, be provided with heater in this drum inner chamber, the drum top is equipped with a basket shape is not had end loading hopper, the preceding basket face base and the drum surface of loading hopper keep certain clearance, and other three baskets of face bases all coincide substantially with the drum surface but do not contact.This machinery has improved the production efficiency of pot Ci sheet greatly, and the uniform in quality unanimity.

Summary of the invention

Purpose of the present invention provides the pot Ci sheet highly-efficient processing machinery of another novel structure.

Technical solution of the present invention is: a pair of drive by one group of transmission mechanism is installed on the frame makes the arranged side by side adjacent inversion disk pot that rightabout horizontally rotates with speed, be inverted the disk pot bottom electric heater is installed, disk pot top is equipped with its bottom by crank linkage driving system and presses close to the unsteady material scraper that also can make shift reciprocately along the two disk pot lines of centres that the disk pot pokers pot face, the material scraper that should float is vertical channel beam shape, its opening direction is relative with disk pot direction of rotation, one or several also are installed above the disk pot and poker the elasticity holding pad that pot face becomes 8 °～15 ° of angles of cut, its angle of cut direction is consistent with disk pot direction of rotation, is equipped with and can pokers the tangent shovel material cutter of pot face along radially reciprocating its blade of disk pot and disk pot near disk pot lateral margin.

The invention has the beneficial effects as follows: adopt two disk Cooker structures, being coated with scraper and baking operation in the processing technology alternately carried out on two pot faces respectively, thereby improved production efficiency exponentially; Set up holding pad behind the material scraper, make pot Ci sheet fine and close fine and smooth more, have toughness and eating mouth feel is better; The disk Cooker structure is convenient to seal insulation in the bottom of a pan and all sides of pot in addition, the heat utilization ratio height, and energy consumption is low; The overall work program adopts time controller, and operation is accurate, stable, reliable, the uniform in quality unanimity.

Description of drawings

Fig. 1 is a side-looking structural representation of the present invention.

Fig. 2 is a plan structure schematic diagram of the present invention.

Fig. 3 is the unsteady material scraper structure for amplifying schematic diagram among Fig. 1.

Fig. 4 is the A-A cross-sectional view of Fig. 3.

The specific embodiment

The invention will be further described with embodiment below in conjunction with accompanying drawing.

A pair of adjacent side by side steel plate system is installed on frame 1 top is inverted

disk pot

6,15, pot face that pokers of being inverted the disk pot can be designed as plane or arcwall face, umbrella shape face, annulus zone face etc., and present embodiment adopts the plane; Two are inverted disk pot adjacent is provided with transition connecting plate 33; Frame 1 bottom is equipped with the disk pot transmission mechanism that is made of motor 26, decelerator 27 and gear-box 28, gear-box 28 is upwards exported two direction of rotation power transmission shaft 25 that rotating speed is identical on the contrary mutually, two power transmission shafts 25 are connected with face center, the two disk thes bottom of a pan by axle bed 2 respectively, be inverted

disk pot

6,15 rightabout horizontally rotates with speed thereby make; Be inverted

disk pot

6,15 bottoms and be separately installed with electric heater 16; Bottom side and all sides around the

inversion disk pot

6,15 that electric heater 16 is installed are equipped with muff 21; The concrete mounting structure of unsteady material scraper 9 is, be inverted disk pot 6 two, 15 tops are provided with support 7, be equipped with on the support 7 with two and be inverted the guide rail 17 that the disk pot line of centres parallels, the slide block 32 that is connected with crank connecting link 5 is installed on the guide rail 17, crank connecting link 5 is driven by motor 29 and transmission mechanism 30 and does straight reciprocating motion, be fixed with the spacing fairlead 14 of vertical channel on the slide block 32, channel steel shape material scraping plate 36 places in the spacing fairlead 14, its scraper limit, lower end 37 and both sides surrounding edge all poker a pot face with the disk pot and contact, and scraper limit 37 is circular arc chamfering, material scraping plate 36 tops are provided with positioning and guiding bar 11, this positioning and guiding bar 11 is upward through and is fixed on the slide block 32, stretch to the level board guide hole of the right angle guide holder 13 of material scraping plate top, and on the 11 bar sections of the positioning and guiding bar between guide holder 13 level boards and the material scraping plate, be with stage clip 10, also be connected with stop screw 12 simultaneously on the level board of right angle guide holder 13 at material scraping plate 36 end faces; Elasticity holding pad 8 is the kitchen knife shape, its handle of a knife axis normal is in the two disk pot lines of centres, and be connected in by torsion spring 35 on the holding pad bearing 3 of frame, make blade shape holding pad 8 become 10 ° of angles of cut to join with disk pot network system pot face, angle of cut direction is consistent with disk pot direction of rotation, is symmetrically arranged with two elasticity holding pads 8 on each disk pot of present embodiment; Clear up the adhesive on holding pad 8 bottom surfaces for convenience, holding pad is provided with and lifts handle 31; The concrete mounting structure of shovel material cutter 23 is, be separately installed with shovel material knife support 24 on top, frame both sides, on the shovel material knife support 24 screw rod 19 by motor 22, reduction box 34 driven rotary that level is stretched to disk pot top is installed, be connected with nut slider 20 on the screw rod 19, shovel material cutter 23 tops be connected nut slider 20 simultaneously and two guide rails 18 up and down of paralleling with screw rod 19 on, it is tangent that shovel expects that the blade part of cutter 23 lower ends and disk pot poker pot face level; The disk pot side of shovel material cutter 23 belows is provided with receiving hopper 4.

Claims

1. disc-shape glutinous rice crust sheets processing machine, it is characterized in that being equipped with on the frame (1) a pair of drive and make the arranged side by side adjacent inversion disk pot (6 that rightabout horizontally rotates with speed by one group of transmission mechanism, 15), be inverted the disk pot bottom electric heater (16) is installed, be inverted disk pot (6,15) by crank linkage driving system its bottom is installed above and presses close to the unsteady material scraper (9) that also can make shift reciprocately along the two disk pot lines of centres that the disk pot pokers pot face, the material scraper (9) that should float is vertical channel beam shape, its opening direction is relative with disk pot direction of rotation, be inverted disk pot (6,15) top also is equipped with one or several and pokers the elasticity holding pad (8) that pot face becomes 8 °～15 ° of angles of cut, its angle of cut direction is consistent with disk pot direction of rotation, is equipped with and can pokers the tangent shovel material cutter (23) of pot face along radially reciprocating its blade of disk pot and disk pot near disk pot lateral margin.

2. by the described disc-shape glutinous rice crust sheets processing machine of claim 1, pot face that pokers that it is characterized in that being inverted disk pot (6,15) is plane or arcwall face, umbrella shape face, annulus zone face.

3. by claim 1 or 2 described disc-shape glutinous rice crust sheets processing machines, it is characterized in that two inversion disk pot (6,15) adjacents are provided with transition connecting plate (33).

4. by the described disc-shape glutinous rice crust sheets processing machine of claim 1, it is characterized in that muff (21) being installed around bottom side and all sides of the inversion disk pot (6,15) that electric heater (16) is installed.

5. by the described disc-shape glutinous rice crust sheets processing machine of claim 1, the mounting structure that it is characterized in that unsteady material scraper (9) is, be inverted disk pot (6 two, 15) top is provided with support (7), be equipped with on the support (7) with two and be inverted the guide rail (17) that the disk pot line of centres parallels, the slide block (32) that is connected with crank connecting link (5) is installed on the guide rail (17), crank connecting link (5) is driven by motor (29) and transmission mechanism (30) and does straight reciprocating motion, be fixed with the spacing fairlead of vertical channel (14) on the slide block (32), channel steel shape material scraping plate (36) places in the spacing fairlead (14), its scraper limit, lower end (37) and both sides surrounding edge all poker a pot face with the disk pot and contact, material scraping plate (36) top is provided with positioning and guiding bar (11), this positioning and guiding bar (11) is upward through and is fixed on the slide block (32), stretch to the level board guide hole of the right angle guide holder (13) of material scraping plate top, and on positioning and guiding bar (11) the bar section between guide holder (13) level board and the material scraping plate, be with stage clip (10).

6. by the described disc-shape glutinous rice crust sheets processing machine of claim 5, it is characterized in that the scraper limit (37) of material scraping plate (36) is circular arc chamfering.

7. by the described disc-shape glutinous rice crust sheets processing machine of claim 5, it is characterized in that also being connected with on the level board of right angle guide holder (13) stop screw (12) at material scraping plate (36) end face.

8. by the described disc-shape glutinous rice crust sheets processing machine of claim 1, it is characterized in that being symmetrically arranged with on each disk pot two elasticity holding pads (8).

9. by claim 1 or 8 described disc-shape glutinous rice crust sheets processing machines, it is characterized in that elasticity holding pad (8) is the kitchen knife shape, its handle of a knife axis normal is in the two disk pot lines of centres, and is connected in by torsion spring (35) on the holding pad bearing (3) of frame.

10. by the described disc-shape glutinous rice crust sheets processing machine of claim 9, it is characterized in that elasticity holding pad (8) is provided with to lift handle (31).

11. by the described disc-shape glutinous rice crust sheets processing machine of claim 1, the mounting structure that it is characterized in that shovel material cutter (23) is, be separately installed with shovel material knife support (24) on top, frame both sides, the level that is equipped with on the shovel material knife support (24) stretch to disk pot top by motor (22), the screw rod (19) of reduction box (34) driven rotary, be connected with nut slider (20) on the screw rod (19), shovel material cutter (23) top is connected nut slider (20) simultaneously and reaches on two guide rails (18) up and down that parallel with screw rod (19), and it is tangent that the blade part of shovel material cutter (23) lower end and disk pot poker pot face level.

12., it is characterized in that the disk pot side of shovel material cutter (23) below is provided with receiving hopper (4) by the described disc-shape glutinous rice crust sheets processing machine of claim 1.