CN1008893B - Assemble the rotation circle of the first-class usefulness of welding machine and on this rotation circle, assembled the first-class automatic soldering device of welding machine - Google Patents
Assemble the rotation circle of the first-class usefulness of welding machine and on this rotation circle, assembled the first-class automatic soldering device of welding machineInfo
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- CN1008893B CN1008893B CN 87105592 CN87105592A CN1008893B CN 1008893 B CN1008893 B CN 1008893B CN 87105592 CN87105592 CN 87105592 CN 87105592 A CN87105592 A CN 87105592A CN 1008893 B CN1008893 B CN 1008893B
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Abstract
A kind of the rotation circle that welding head is used is installed, it is installed on tube exterior or the corresponding board by support ring, can freely be driven in rotation.A kind of automatic soldering device to inside and outside welding of pipe, be provided with by support ring, on the rotation circle parallel with the root of weld of pipe, at least assembled a welding head, along with the rotation circle is done suitable rotation driving, welding head rotates and welds along the root of weld of pipe, carry out interior welds with the interior welds device after equidistantly making several external clamps devices of assembling clamp the root of weld, unclamp clamp then, plumb joint is rotated along the pipe weld root, carry out outside weldings.
Description
The present invention relates to assemble the rotation circle of the first-class usefulness of welding machine.This rotation circle is installed on the board suitable in the outside or pipe of pipe (mainly being steel pipe) by support ring, makes this rotation circle freely to be driven in rotation.
This rotation circle welds in the outside of pipe and during other processing, is installed in the outside of pipe by support ring, and it is freely rotatable to make this rotation enclose; Welding from the inside of pipe and other when processing, be fixedly mounted on the suitable board that is arranged in the pipe by support ring, making this rotation enclose can freely be driven in rotation; And welding from the inside and outside portion of pipe and other when processing, then be installed on the outside and board of pipe by support ring, it can freely be driven in rotation.
In other words, the present invention is the division center body with above-mentioned rotation circle, assemble welding head and subsidiary machine thereof thereon after, constituted the outside automatic soldering device of pipe, inner automatic soldering device and inside and outside automatic soldering device.
Particularly, at the root of weld of pipe 2 rotation circles have been installed abreast, it is first-class to have assembled the welding machine more than 1 on each rotation circle, go up the welding head number of installing to the about 180 °/N(N of counter-rotation for each rotation circle mutually as long as make each rotation circle), can carry out the full week welding of pipe, thereby constitute High-Speed Automatic welder (inside and outside welding all can).
In addition, what be provided with by support ring, on the rotation circle parallel with the pipe weld root, at least assemble 1 welding head, simultaneously assemble several external clamps devices equidistantly, clamp the root of weld with the external clamps device after, available interior welds device carries out interior welds, after unclamping clamp, welding head is rotated along the root of weld can carry out outside weldings, thereby constitute inside and outside automatic soldering device of pipe.
The present invention and then may have such feature, on the rotation circle, welding head and subsidiary machine thereof can be installed simultaneously, also fit on preheat burner, abrasive machine and other machine respectively, can choose at random, carry out other processing when welding thereby be formed in, or weld the device with other processing respectively.
Also have such feature especially,, pipe is heated, can constitute the pressure-gas weld device of pipe by the burner nozzle that several pressure-gas welds are used is installed.
Of the present invention another be characterised in that, and be opposite with it except that the welder of said fixing pipe, also the rotation circle can be carried out suitably fixingly, by support ring pipe can be driven in rotation, thereby constitute the welder of rotation pipe.
Therefore, automatic soldering device of the present invention, particularly above-mentioned High-Speed Automatic welder and above-mentioned inside and outside automatic soldering device, optimum are made the on-the-spot weld job device of pipe laying engineering etc.It is characterized in that the device of the application of the invention can shorten weld interval 1/2nd to number/more than one, effect is remarkable.
Outside automatic soldering device in the past be outer disk at pipe around fixing metal band or chain, a chassis that is loaded with a welding head and subsidiary machine thereof is being supported to divide a word with a hyphen at the end of a line on the excircle of pipe and weld along the root of weld by this metal tape etc.
The welding of tube exterior will be carried out extremely several layers the welding of bonding layer (first welding bead), the second layer, in either case, because only be a welding head in the past, according to the layer number, it will carry out several repeatedly, for example, turn right about 180 ° from the summit of outside and to weld, get back to former starting point then, turn left again 180 ° and weld, get back to the full week welding that former starting point is just finished ground floor at last, so its shortcoming is to need the long activity duration, efficient is not high.
The present invention is for above-mentioned this point, at first be not use metal tape or chain etc., can rotate freely the support ring that the rotation circle is installed drivingly and be to use, this rotation circle can freely be driven in rotation, secondly, be not that welding machine is first-class that it is divided a word with a hyphen at the end of a line on metal tape in assembling on the chassis, but the rotation circle that can freely be driven in rotation be installed, and erection welding is first-class on this rotation circle by support ring.
Particularly be provided with 2 rotation circles abreast at the root of weld, on ground rotation circle, assembled more than one plumb joint, thereby as long as each rotation circle is done the rotation of 180 °/N mutually to opposite direction, just can carry out the full week welding of pipe, thereby developed this can being shortened to weld interval and counted/one High-Speed Automatic welder in the past, solved above-mentioned shortcoming in the past.
Above-mentioned automatic soldering device in the past moves the first-class chassis of welding machine owing to be the outside that metal tape etc. is installed in pipe in the above, thus though the caliber size, it all has to adopt appearance portion (single face) welding.This just need form bottom welding bead completely.For this reason, have to set suitable root gap of weld, and must adopt the welding condition of little electric current, low velocity to root run, therefore, its shortcoming is that speed of welding obviously reduces (particularly when ground floor (bottom) welding bead forms).
About this point, except that small-bore pipe, because the present invention has constituted a kind of inside and outside surface soldered device, so can weld simultaneously from inside and outside surface.In this case,, need not set the root gap of weld, so it can carry out the welding of very high degree of precision at a high speed, thereby can eliminate above-mentioned shortcoming because there is no need to form the bottom welding bead.
In so-called pipe automatic soldering device in the past, outside weldings device that welds from the outside of pipe and the interior welds device that welds are internally arranged, they are the diverse things of structure.Therefore, carry out interior welds, otherwise or to carry out outside weldings with the interior welds device all be impossible with outside welder.
About this point, the automatic soldering device among the present invention, outside usefulness with inside usefulness, its structure is identical.That is,, be installed in rotation circle and the assembling welding machine is first-class, just become outside automatic soldering device by support ring in the outside of pipe; On the board in being arranged at pipe, install the rotation circle by support ring, and the assembling welding machine is first-class, just become inner automatic soldering device, and as two kinds of devices are set simultaneously, then constitute inside and outside automatic soldering device, carry out the difficult problem that inside and outside welding needs 2 kinds of devices in the past thereby solved.
Inner bonding layer welding with pipe automatic soldering device in the past, is carried out in pipeline welding aspect at the scene, when carrying out outside weldings more then, needs to be undertaken by following operation:
(ⅰ), carry out outside clamping with special-purpose external clamps device;
(ⅱ), carry out inner bonding layer welding with the interior welds device;
(ⅲ), unclamp the external clamps device;
(ⅳ), special-purpose outside weldings device and carry out outside weldings with it is installed.
Clamp specially Unit Installation, dismounting; The setting of special external welder is used, is all needed to spend the long time and carry out complicated operations, thereby caused weld job efficient low.
To this, inside and outside automatic soldering device among the present invention, because on the rotation circle, welding head and external clamps device have been installed, so can carry out unclamping and operation such as outside weldings of outside clamping, interior welds (weld automatically aforesaid inside of the present invention), external clamps at short notice simply continuously, thereby solve the shortcoming that above-mentioned conventional art exists.
The present invention is the rotation circle that welding head is installed, and it is installed on the outside or corresponding board of pipe by support ring, and it can freely be driven in rotation.
Brief description of drawings
The 1st figure is installed in the front elevation of tube exterior with the rotation circle of one embodiment of the invention by support ring, and this rotation circle can freely be driven in rotation; The 2nd figure is its side view; The 3rd figure is the sectional drawing along the X-X line incision of the 1st figure; The 4th figure is the sectional drawing that cuts along the Y-Y line; The 5th figure is the outside High-Speed Automatic welder side sketch map of the present invention, wherein, is provided with 2 rotation circles abreast at the root of weld of tube exterior, and has assembled a welding head on each rotation circle; The 6th figure is the Action Specification figure of the front view of the 5th figure; The 7th figure is the side sketch map of inner high speed automatic soldering device of the present invention, wherein, 2 rotation circles has been installed on the board 2 in being arranged at pipe, and has been assembled 1 welding head on each rotation circle; The 8th figure is the Action Specification figure of the front view of the 7th figure; The 9th figure is the Action Specification figure of High-Speed Automatic welder, has wherein respectively assembled 2 (amounting to 4) welding heads on 2 rotation circles that be arranged in parallel; The 10th figure is the front sketch map that assembles inside and outside the automatic soldering device of the present invention of welding head and external clamps device on the rotation circle, and the 11st figure is its side sketch map.
Symbolic significance is as follows among the figure: the P-pipe; A-rotates circle; The B-support ring; The C-welding head; D-external clamps device; The M-motor; The 1-outside; The 2-board; 3-inside; 4-chassis wheel; 5-regulates nut; The 6-bogie wheel; The 7-gear; The former moving gear of 8-; The 9-carriage; The 10-root of weld; The 11-welding torch; 12a-external clamps device hold up portion; 12b-clamp (brake shoe) portion; 12c-pressure apparatus portion.
Below in conjunction with embodiment the present invention is described.
The invention relates to the rotation circle A that the first-class usefulness of welding machine is installed, it is by support ring B, being installed in pipe P(with suitable means mainly is steel pipe) outside 1 on, or be installed on the corresponding board 2 that is arranged in the pipe P, this rotation is enclosed can freely be driven in rotation (Fig. 1).
Rotation circle A welds in the outside 1 of pipe P and during other processing, is to be installed on the outside 1 of pipe P by support ring B, makes it can freely be driven in rotation (see figure 1).
Weld in the inside 3 of pipe P and during other processing, rotation circle A is installed in frame and the motor M that this board of board 2(that is arranged in the pipe P has mounting support circle B by support ring B, available as required wheel 4 moves it) on, make this rotation circle can freely be driven in rotation (see figure 7);
If weld and other when processing from the inside and outside portion of pipe P, rotation circle A then is installed on the outside 1 of pipe and on the board 2 by support ring B, it can freely be driven in rotation (see Fig. 6, Fig. 8).
Below in conjunction with the 1st figure to the 4 figure explanation on the outside 1 of pipe P or be arranged at the embodiment of mounting support circle B and rotation circle A on the board 2 in the pipe P.
The support ring B of annular at first is set,, makes the center of pipe P arrive consistent with the center adjustment of support ring B by equidistantly being arranged on the suitable governor motion such as adjusting nut 5 grades on this circle B.Then on each bogie wheel 6 that can freely rotate that is installed in axle equidistantly on this support ring B excircle, the ring rotation circle A of inner periphery formative gear 7 is installed, this rotation circle can be rotated freely, this motor of motor M(is installed on the carriage 9 that is fixed on the support ring B, or on the board 2) former moving gear 8 be meshed with this inner periphery gear 7, make this rotation circle A to be driven rotation by speed governing.
In addition, the installation of two circle A, B on the outside 1 of pipe P is like this, for example support ring B and rotation circle A are divided into two parts simultaneously, make with the summit be fulcrum can about the structure that opens and closes, in the time of on hanging onto pipe P, regulate fixture, make itself and the center basically identical of pipe, and with the adjusting nut welding torch of welding head C is being adjusted on the root of weld line on the pipe P.
When installing on board 2 is such installation, for example,, and then this support ring B correspondingly is fixedly installed on the frame etc. of board 2 at first with the rotation circle A of colyliform and support ring B assembly together.
Among the present invention, except that welding head C, also can required subsidiary machine will be welded, or as required, burner, abrasive machine and other machine (above omission in the drawings) that the welding preheating is used are installed on the rotation circle A together with welding head C, perhaps uneasy fixing and welding machine head C and individually other machine being installed on the rotation circle A, constitute pipeline processing automatics thus, make it can in welding, attach processing and other processing, or weld, attach processing and other processing respectively.
For example, load onto preheat burner simultaneously, make it before welding, at first carry out preheating, behind the preheat mode of waiting to reach suitable, forward welding more at once to pipe P with welding head C.
Situation is also identical when being equipped with other machine.
Main purpose of the present invention is to obtain automatic soldering device.
It is a kind of like this automatic soldering device, that install by support ring B and with rotation circle A that the root of weld 10 of pipe P parallels on, a welding head C has been installed at least, suitably drive rotation rotation circle A, welding head C just can rotate along the root of weld 10, thereby pipe P is welded.
Use apparatus of the present invention, externally welding aspect can be carried out with the basic the same welding of automatic soldering device in the past.But apparatus of the present invention can also be used as inner automatic soldering device.
Particularly the present invention has developed High-Speed Automatic welder, and wherein, on 2 rotation circle A, the As ' parallel by the root of weld with pipe P of support ring B, B ' installation, each assembles the welding head C more than 1.Along with each rotation circle A, A ' drive rotation mutually in the other direction, each welding head C just does the rotation of about 180/N along the root of weld 10, thereby carries out the full week welding of pipe.(the 5th, 6 figure are outside weldings devices, and the 7th, 8 figure are interior welds devices)
High-Speed Automatic welder of the present invention can shorten to the full weld interval in week of pipe 1/N approximately in the past.Use apparatus of the present invention to carry out inside and outside welding simultaneously, owing to do not need to form root and do not need to set weld gap etc., so it when further shortening the time, also can carry out high-precision welding.
5th, 6 figure illustrated embodiments are the situations of respectively assembling 1 (N=1) welding head C, C ' on each rotation circle A, A '.The 9th figure is welding Action Specification figure, is to say that N is 2 situation.
The present invention has developed inside and outside automatic soldering device of pipe, wherein, by on support ring B device and the rotation circle A that the root of weld 10 pipe P parallels, 1 welding head C has been installed at least, simultaneously several external clamps devices of fit on D equidistantly also.D clamps the root of weld 10 with this external clamps device, and just available interior welds device (example is shown in the 7th figure) carries out interior welds, remove clamp then after, welding head C is rotated along the root of weld 10, just can carry out outside weldings.
The 10th figure, the 11st figure illustrated embodiment are: on the symmetrical approximately up and down position of rotation circle A, assemble 2 welding head C, C ', assemble 6 external clamps device D in addition again equidistantly.
About external clamps device D, omit its explanation of detailed formation and diagram at this.But for example, it by pipe hold up the 12a of portion, the 12b of clamp portion (brake shoe), and the 12c of pressure apparatus portion form.
Inside and outside automatic soldering device of the present invention because on rotation circle A, be provided with welding head C and external clamps device D, thereby do not need to re-use (install, dismantle) special-purpose external clamps device.And, after removing external clamps, can rotate welding head C immediately, carry out outside weldings, thereby can improve operating efficiency greatly.
Above-mentioned automatic soldering device mainly is the welding (at the fixing pipe that lays, new pipe in the welding) that is used for carrying out at the scene of pipe laying engineering etc. fixing tube.
In addition, the present invention also constitutes the automatic soldering device of rotation pipe.Wherein, suitably assembling the rotation circle A of welding head C etc. regularly, suitably rotation drives support ring B and pipe P just can weld again.
In addition, the present invention is: the root of weld of pipe P is clamped, on the rotation circle A that is arranged on tube interior and tube exterior by support ring B, the some burner nozzles of fit on (not diagram) suitably drive this rotation circle of rotation A equidistantly, pipe are carried out all heating of short time, when it reaches proper temperature, again pipe is suitably added crimping mutually, carry out pressure-gas weld, thereby constitute the High-Speed Automatic pressure-gas weld device of pipe.
On rotation circle of the present invention, with welding head etc. most burner nozzles is set equally also, can carry out the pressure-gas weld of pipe at a high speed, accurately, and because it has also used the rotary action of rotation circle, so the quantity of burner nozzle also is fine less.
Below in conjunction with embodiments of the invention, in its effect of explanation, effect, the High-Speed Automatic welder of main explanation pipeline, this device makes rotation circle A of the present invention, A ' clamps the root of weld of pipe in parallel to each other, and the welding head C of 1 (N=1) respectively is set on each rotation circle A, A '.
(1). the invention described above can constitute any in the outside automatic soldering device of pipe, inner automatic soldering device and interior and the outside automatic soldering device.
To small-bore pipe, can only weld from the pipe outside.But under the situation of heavy caliber pipe, the interior external welding of the pipe that carries out is a high accuracy, high efficiency.
(2). to outside welder, for example, will rotate circle A, A ', support ring B, B ' are divided into two respectively, make with the summit is fulcrum, the structure that opens and closes about energy in the time of on hanging onto pipe P, is regulated fixture, make the center basically identical of itself and pipe P, on pipe P, with regulating nut the welding torch 11 of welding head C is transferred on the root of weld 10 substantially, adjust thereby finish to install.
The height of welding torch 11 and weld joint tracking can be controlled with little processing mode or imitative electromagnetic mode by X, Y slide rule.
(3). to inner welder, to rotate circle A, A ' with the internal diameter size of pipe P accordingly is installed on the board movably suitable in pipe 2, the center of adjusting rotation circle A, A ' makes consistent with the pipe center, make the welding torch 11 of welding head C point to the root of weld of tube interior, thereby can implement with the duplicate welding of outside weldings device.
(4). as an example, that uses the CO2 welding welding pipe illustrates the invention described above device (on each rotation circle each 1 of welding head being set, with reference to the 6th figure) full week (360 °).
(ⅰ). initial, the welding torch 11 of the welding head C(of the rotation circle A on the left side), be in the top (positions that clock and watch) of pipe P at 12, in the welding beginning, begin to turn left.
(ⅱ). on the other hand, the welding head C ' of the rotation circle A ' on the right, overlapping in order to prevent on the root of weld with the welding head C of the rotation circle A on the left side, and make it to be in earlier on the position of staggering slightly to the right.
The welding head C of on the left side rotation circle A begins to weld and begins in the time of anticlockwise, the right rotation circle A ' rotation slightly left, when its welding head C ' arrival top (positions that clock and watch are 12), begin welding, this right rotation circle A ' beginning is simultaneously rotated to right.
So (ⅲ)., the welding time started of backhand welding head C ' is than left welding head C slightly later.They do about 180 ° rotation respectively in the opposite direction, finish circumference welding in the bottom of pipe.
In above-mentioned example, be respectively one because count N at each rotation circle welding head, so respectively rotating about 180 °, they just can finish circumference welding.
(5). following, when general description uses the invention described above device (on parallel rotation circle A, A ' 1 welding head C, C ' being installed respectively) to implement inside and outside welding of pipe once, the program of a welding interval.(with reference to the 6th figure, the 8th figure)
1. the opening of pipe P termination processing (being processed into special X opening).
2. the inner automatic soldering device of the present invention is set in fixing pipe P.
3. the single tube P that engages with need involutory (the present invention, the root gap of weld is 0)
4. the external clamps device is installed.
5. enforcement interior welds
6. unclamp external clamps
7. at pipe P outer setting outside automatic soldering device of the present invention
8. enforcement outside weldings.
Lifting an example, is that 771mm, thickness of slab are the steel pipe of 12.7mm concerning diameter, and all conditions of its inside and outside weldings are as follows:
The welding kind: CO2 welding connects
Cladding carbon dioxide: CO
2100%/ArO%
Cable size: 0.9mm
Welding condition speed of welding arc voltage welding current
（mm/min） （V） （A）
Bonding layer (interior welds) 750 26 260
The 2nd layer (outside weldings) 2,000 28 280
The 3rd layer of (outside weldings) 500 25 250
The 4th layer of (outside weldings) 350 22 220
Final layer (outside weldings) 330 21 180
When implementing welding with above-mentioned all conditions, the required arc duration of welding holostrome adds up to 21.7 minutes.And when using apparatus of the present invention because two rotation circles A, A ' rotate about 180 ° in the opposite direction and weld, thus arc duration only need its 1/2, got final product in about 11 minutes.
Promptly use apparatus of the present invention to implement inside and outside welding, than single-sided welding in the past, significantly improved efficient really.
So, bigger at the pipe bore, in the time of can carrying out the inside and outside welding, in the operation of for example pipe laying engineering etc., particularly at the scene in the operation, as using apparatus of the present invention, then can bring into play it and be several times as much as in the past high efficiency, and can bring into play the speciality of high-quality welding.
Use outside (single face) automatic soldering device, only pipe is carried out being necessary to form root completely under the situation of outside weldings.For this reason, root run only is suitable for the welding condition of little electric current low velocity, and welding efficiency is all very low usually.The scene welding of pipe laying engineering in the past mainly adopts the method to carry out, the efficient extreme difference.
As previously mentioned, can be formed in the High-Speed Automatic welder of inside and outside portion according to the present invention, as use this device to implement the inside and outside welding, its efficient will have tremendous raising.
Be welded as example with covered electrode arc welding, the MIG that carried out outside weldings in the past, bonding layer (ground floor at welding pipe, the 1st welding bead) and when the 2nd layer (the 2nd welding bead), its arc speed being compared as follows shown in the table with inside and outside carbon dioxide welding arc speed using apparatus of the present invention.
The present invention one
The inside and outside portion of welding kind (outside in the past) (outside in the past))
Arc speed coating electric welding TIG or MIG carbon dioxide
The welding of millimeter/itemize arc welding welding arc
First welding bead (bonding layer) 5-30 5-20 500-1200
(interior welds)
Second welding bead (the 2nd layer) 15-50 15-30 1000-2000
(outside weldings)
As previously mentioned, the reason that the velocity contrast of the previous methods that the speed of welding of apparatus of the present invention compares is bigger is, previous methods is because have only outside (single face) welding, so need to form root, this must set suitable root gap of weld, and to change various welding conditions according to various situations, cautiously implement welding.
And, carry out interior welds during then owing to beginning for device of the present invention, and do not need to form root, thus also needn't set the root gap of weld, and in welding, do not change welding condition, thus can weld in realization of High Speed with higher electric current, higher voltage.
Consequently carrying out inside and outside weld part that welds formation with apparatus of the present invention is demonstrating by abundant weldering to live in wholecircle week.Because speed of welding is fast, can not produce burning and drip phenomenon of motlten metal, so can obtain high welding precision and quality.
Apparatus of the present invention are opposite with conventional art, and mouth of pipe footpath is big more, and welding efficiency can improve more.
In the present invention promptly, the part of assembling welding head is rotated, so can assemble several welding heads on the rotation circle of large-diameter pipe.
When for example pipe diameter was 1 meter, if respectively assemble 2 welding heads on each the rotation circle that is parallel to each other, whole device was totally 4 welding heads, and then each welding head (i.e. rotation circle) is just rotation about 180 °/2 can be finished full week welding.In this case, the speed of welding of the 1st welding bead is as being 700 millimeters/minute, finishes the required time of the 1st welding bead to be about 1.5 minutes.It is 1/4 time of about previous methods.(with reference to the 9th figure)
Secondly, in inside and outside of the present invention automatic soldering device (with reference to the embodiment of the 10th, 11 figure), having assembled among at least one welding head C(figure on rotation circle A is 2) and several (being 6 among the figure) external clamps device D.
(ⅰ) rotation circle A has the structure of opening mode, is that fulcrum formation left and right sides open configuration hangs onto on the pipe with its top, with regulating nut the bottom is pinned then, it is installed on the support ring, and rotation is free.
(ⅱ) catch the butt joint pipe with the 12C of pressure apparatus portion, the 12b of clamp portion of external clamps device D then,, correct mouth of pipe dislocation with holding up the 12a of portion that its traction is come, and then with two Tube vices together.
(ⅲ) manage the bonding layer welding of internal weld seams root the inside with the interior welds machine.
After (ⅳ) interior welds is finished, unclamp the clamp (12b of clamp portion being risen) of external clamps device D with the pressure apparatus 12c of portion.
(ⅴ) rotate rotation circle A, welding head C is rotated along the root of weld, carry out outside weldings.
In the drawings, assembling 2 welding heads on the basic symmetrical position up and down, top welding head C rotates and welds, finish when welding to the pipe bottom, bottom welding head C ' is in the position at pipe top, along with rotation circle to counter-rotation, just from top to bottom the opposite side of pipe is welded, thereby finishes the full week welding of pipe.
(ⅵ) as mentioned above, owing to can implement outside clamping, interior welds and outside weldings continuously, saved the loading and unloading of special-purpose external clamps device in the past and miscellaneous work such as loading and unloading of special external welder, thereby the whole weld job time is obviously shortened.
(ⅶ) in addition, when using special external gripping mechanism holder tube in the past, differing is positioned on the clamp brake shoe the bigger place of dislocation surely, therefore can't bring into play its usefulness effectively.This is a shortcoming.
In the present invention, external clamps device D is assemblied on the rotation circle A, thereby can freely rotate rotation circle A clamping is carried out in the optimum position that external clamps device D moves on to necessity, thereby can effectively, rapidly and critically correct dislocation.
Be that the result of the pipeline welding field conduct of 720mm shows (ⅷ) at diameter, the loading and unloading, the mobile operating that are equivalent to 1 weld seam, need 20 minutes with in the past special external gripping mechanism and special external welder, and use device of the present invention only to get final product with about 10 minutes.
Facts have proved, requiring than significantly shortening under the situation of time in the past,, when carrying out the interior external welding of pipe, use apparatus of the present invention and have better effect as the weld job of laying long-distance pipe and submarine pipeline.
In addition, as previously mentioned, the present invention also has such characteristics, the machine of installing on the rotation circle is except that welding head and subsidiary machine thereof, also can assemble preheat burner, abrasive machine and other corresponding machine, thereby a kind of device is provided, perhaps in welding, carry out other processing, perhaps weld respectively and other processing, can choose at random.
And, by several burner nozzles of fit on pipe is heated, also can provide the pressure-gas weld device.
And then the rotation circle that is equipped with welding head can be carried out suitably fixing, and suitably rotation drives support ring and pipe, constitutes the automatic soldering device of swivelling pipe etc.Can so bring into play its multiple good speciality.
Claims (8)
1, has rotating mechanism, the welder of supporting device and welding head, it is characterized in that, the rotation circle that welding head is used is installed, be installed in by support ring on the outside or corresponding board of pipe, this rotation circle can freely be driven in rotation, this rotation circle is welding from the outside of pipe or other adds man-hour, be installed in the outside of pipe by support ring, this rotation circle can freely be driven in rotation, this rotation circle welds from the inside of pipe or other adds man-hour, be installed on the board that is arranged in the pipe by support ring, this rotation circle can freely be driven in rotation, and the rotation circle be in pipe, weld the outside or other adds man-hour, then be installed on the outside and board of pipe, this rotation circle can freely be driven in rotation by support ring.
2, device as claimed in claim 1 is characterized in that on the outside or board of pipe, and the support ring of annular is set, and by being configured in the suitable governor motions such as adjusting nut on the support ring equidistantly, can be transferred to consistent with the pipe center support ring center; Be installed on each bogie wheel on the support ring excircle and that can freely dally with axle equidistantly, the ring rotation circle that inner periphery is dentation is set, it can freely be driven in rotation, the former moving gear of motor is meshed with this inner periphery gear, makes this rotation circle to be driven by the speed governing rotation.
3, a kind of automatic soldering device that carries out the pipe welding, it is characterized in that, be provided with by support ring, on the rotation circle parallel with the root of weld of pipe, at least assembled a welding head, along with the rotation circle is suitably driven rotation, welding head just rotates along the root of weld of pipe, thereby welds.
4, device as claimed in claim 3, it is characterized in that, be provided with by support ring, on 2 rotation circles parallel with the root of weld of pipe, each has assembled the welding head more than 1, making about 180 °/N(N to opposite direction mutually along with each rotation circle is the welding head number that is assemblied on each rotation circle) rotation, each welding head just rotates about 180 °/N along the root of weld of pipe, thus the wholecircle week of carrying out pipe welds.
5, device as claimed in claim 1, it is characterized in that, what install, on the rotation circle parallel, assembled at least one welding head with the root of weld of pipe by support ring, simultaneously, assembled several external clamps devices equidistantly, clamp the root of weld with the external clamps device after, carry out interior welds with the interior welds device, unclamp clamp then, welding head is rotated along the pipe weld root carry out outside weldings.
6, device as claimed in claim 1, it is characterized in that, can will be required other the subsidiary machine of welding outside the welding head, also can be as required, burner, abrasive machine and other machine that the welding preheating is used are with welding head, or under the situation of not assembling welding head, suitably be installed in respectively on each rotation circle, feasible processing that can in welding, attach and other processing, or weld respectively and subsidiary processing and other processing.
7, device as claimed in claim 3 is characterized in that, the rotation circle that has assembled welding head is fixed, and driven pipe by the support ring rotation, welds thus.
8, device as claimed in claim 5, it is characterized in that, after clamping the root of weld of pipe, on the rotation circle that is installed in tube interior and outside by support ring, the burner nozzle that several pressure-gas welds are used is installed equidistantly, rotation drives this rotation circle, pipe is carried out the even heating of short time, when reaching suitable temperature, pressurization connects to pipe, thereby carries out pressure-gas weld.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP17940486A JPS6336972A (en) | 1986-07-30 | 1986-07-30 | Rotary ring for fitting welding head and the like and automatic welding equipment attached welding head and the like to rotary ring thereof |
| JP179404/86 | 1986-07-30 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN87105592A CN87105592A (en) | 1988-03-23 |
| CN1008893B true CN1008893B (en) | 1990-07-25 |
Family
ID=16065275
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 87105592 Expired CN1008893B (en) | 1986-07-30 | 1987-07-30 | Assemble the rotation circle of the first-class usefulness of welding machine and on this rotation circle, assembled the first-class automatic soldering device of welding machine |
Country Status (2)
| Country | Link |
|---|---|
| JP (1) | JPS6336972A (en) |
| CN (1) | CN1008893B (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101829838A (en) * | 2010-05-25 | 2010-09-15 | 江苏振光电力设备制造有限公司 | Welding method |
| CN103753062B (en) * | 2013-12-27 | 2015-12-02 | 河南中烟工业有限责任公司 | A kind of pipe special welder |
| CN104526202B (en) * | 2014-12-30 | 2016-02-10 | 山西汾西重工有限责任公司 | Thin cylinder joins weldering circle to welding combined |
| GB2546074B (en) * | 2016-01-05 | 2019-05-22 | Acergy France SAS | Fabrication of subsea pipelines |
| CN106426948A (en) * | 2016-06-30 | 2017-02-22 | 无锡前洲兴华机械有限公司 | Plastic welding machine capable of achieving multi-angle welding |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5125535U (en) * | 1974-08-15 | 1976-02-25 | ||
| FR2499202B1 (en) * | 1981-02-03 | 1985-07-05 | Stein Industrie | PIPE SUPPORT DEVICE |
-
1986
- 1986-07-30 JP JP17940486A patent/JPS6336972A/en active Pending
-
1987
- 1987-07-30 CN CN 87105592 patent/CN1008893B/en not_active Expired
Also Published As
| Publication number | Publication date |
|---|---|
| CN87105592A (en) | 1988-03-23 |
| JPS6336972A (en) | 1988-02-17 |
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