CN1007222B - Compound abrasive grinding wheel for grinding titanium alloy - Google Patents
Compound abrasive grinding wheel for grinding titanium alloyInfo
- Publication number
- CN1007222B CN1007222B CN 85103038 CN85103038A CN1007222B CN 1007222 B CN1007222 B CN 1007222B CN 85103038 CN85103038 CN 85103038 CN 85103038 A CN85103038 A CN 85103038A CN 1007222 B CN1007222 B CN 1007222B
- Authority
- CN
- China
- Prior art keywords
- grinding
- grinding wheel
- emery wheel
- fused alumina
- improved
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000000227 grinding Methods 0.000 title claims abstract description 49
- 150000001875 compounds Chemical class 0.000 title claims description 8
- 229910001069 Ti alloy Inorganic materials 0.000 title description 9
- 239000000463 material Substances 0.000 claims abstract description 7
- 229910001651 emery Inorganic materials 0.000 claims description 24
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 16
- 239000003082 abrasive agent Substances 0.000 claims description 12
- 229910010271 silicon carbide Inorganic materials 0.000 claims description 11
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims description 10
- 239000013081 microcrystal Substances 0.000 claims description 9
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims description 6
- 229910052796 boron Inorganic materials 0.000 claims description 6
- 239000004927 clay Substances 0.000 claims description 6
- 239000010433 feldspar Substances 0.000 claims description 6
- 239000011521 glass Substances 0.000 claims description 6
- 229920001353 Dextrin Polymers 0.000 claims description 4
- FYGDTMLNYKFZSV-MRCIVHHJSA-N dextrin Chemical compound O[C@@H]1[C@@H](O)[C@H](O)[C@@H](CO)OC1O[C@@H]1[C@@H](CO)OC(O[C@@H]2[C@H](O[C@H](O)[C@H](O)[C@H]2O)CO)[C@H](O)[C@H]1O FYGDTMLNYKFZSV-MRCIVHHJSA-N 0.000 claims description 4
- 239000007788 liquid Substances 0.000 claims description 4
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 4
- 235000019353 potassium silicate Nutrition 0.000 claims description 4
- 239000000843 powder Substances 0.000 claims description 4
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims description 4
- 238000002156 mixing Methods 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims 1
- 239000000956 alloy Substances 0.000 abstract description 3
- 229910045601 alloy Inorganic materials 0.000 abstract description 2
- 230000000694 effects Effects 0.000 abstract description 2
- 239000010935 stainless steel Substances 0.000 abstract description 2
- 229910001220 stainless steel Inorganic materials 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 abstract 2
- 235000019580 granularity Nutrition 0.000 description 8
- 241000220317 Rosa Species 0.000 description 3
- 239000013078 crystal Substances 0.000 description 3
- 208000037656 Respiratory Sounds Diseases 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 208000034189 Sclerosis Diseases 0.000 description 1
- 206010044565 Tremor Diseases 0.000 description 1
- 239000006061 abrasive grain Substances 0.000 description 1
- 235000019994 cava Nutrition 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
Landscapes
- Polishing Bodies And Polishing Tools (AREA)
Abstract
The present invention relates to a grinding tool which belongs to the technical field of mechanical manufacture. The grinding tool has the advantages of certain self-sharpening performance, good grinding performance and low grinding temperature; a grinding wheel is not easy to clog, and the grinding wheel does not need to be repaired frequently. The production rate can be improved by more than two times, the smoothness can be improved by one to two stages, and the durability of the grinding wheel can be improved by more than three stages; the disadvantages of burn, etc. on a workpiece surface are relieved, and the surface quality is improved. The versatility of the grinding wheel is large, the grinding wheel can be used for grinding materials, such as stainless steel, heat-resistant alloy, etc., and the effect is good.
Description
The invention belongs to the grinding tool in the machine-building.
According to present prior art, when grinding titanium alloy, no special grinding wheel, general all is the emery wheel made from single conventional abrasive material, the abrasive material of wherein using more generally is the emery wheel that green silicon carbide or white alumina are made, with this kind wheel grinding titanium alloy, following defective appears often, and emery wheel stops up easily during grinding; Grinding trembling often appears; Phenomenons such as grinding sound.So emery wheel needs often finishing.And high temperature often appears in grinding points, and cause burned work-surface, crackle, the product distortion, grinding ratio is hanged down inferior phenomenon.Grinding efficiency is low, of poor quality, and grinding fineness generally can only reach
6～
7.
The objective of the invention is, at the above-mentioned shortcoming ， And of existing emery wheel when the grinding titanium alloy according to titanium alloy high-temperature intensity height, the toughness height, characteristics such as sclerosis trend is strong propose a kind ofly to make with compound abrasive and suitable bond, are applicable to the emery wheel of grinding titanium alloy material.To improve grinding quality and efficient.
Technical solution of the present invention is: adopt green silicon carbide, microcrystal fused alumina and pink fused alumina are as compound abrasive.This is because green silicon carbide grinding hardness height have good cutting ability, but its fragility is also higher.Carborundum crystals its difference in hardness on different crystal plane direction is also bigger.And microcrystal fused alumina grinding crystal is less, the toughness height, excellent cutting performance, from sharp be to split along the slit of crystallite, unlikely bulk or the whole abrasive material of causing comes off, this to reduce grinding heat and emery wheel stop up with loss all be favourable.The fragility of rose grain is moderate, has good cutting ability, and grinding fineness is higher.Above-mentioned three kinds of abrasive materials have different thermal coefficient of expansions, emery wheel fuse with cooling procedure in, the bond bridge produces micro-crack, thereby has improved the self-sharpening energy of emery wheel.Preparation compound abrasive essence is a kind of simple hardening and tempering method.
The used abrasive material percentage by weight of this emery wheel is: green silicon carbide 70～80%, microcrystal fused alumina 15～20%, pink fused alumina 5～10%.
Above-mentioned three kinds of abrasive materials are adopted different granularities, make the thickness abrasive particle have the effect of mutual filling.Make emery wheel because the micro-crack that the bond bridge produces compensates the precision stability when having improved grinding to some extent.The abrasive grain that this emery wheel is used: friendly silicon carbide grinding materials is No. 80 granularities; The microcrystal fused alumina abrasive material is No. 60 granularities, and rose grain is No. 60 granularities.
This emery wheel adopts feldspar, and clay, boron glass are as bond, its percentage is by weight: feldspar 60～70%, clay 25～35%, boron glass 5～10%, add waterglass then, dextrine powder, the ratio between the methyl liquid, it and abrasive material bond is: the weight in compound abrasive is 100%, the bond that then above-mentioned three kinds of materials are formed is 10～14%, waterglass 3～4%, dextrine powder 2～3%, methyl liquid 2～3%.Through batch mixing, moulding, drying, at the tunnel roasting in kilns with 36 meters long of town gas, maximum temperature is 1300 ℃～1350 ℃, firing time is 85～95 hours, the new emery wheel of development.
This emery wheel has following characteristics when grinding titanium alloy:
1) self-sharpening of emery wheel and cutting ability are better, and after once repairing, through roughly grinding 8 hours continuously, emery wheel does not still have the blunt phenomenon, does not stop up yet.
2) during this wheel grinding titanium alloy, can reduce grinding temperature, avoid the burn of surface of the work, defectives such as crackle have improved grinding surface quality.Grinding fineness improves 1～2 grade than general wheel grinding.
3) this emery wheel is compared price with general emery wheel and is only improved 30%, and productivity ratio can improve more than 2 times, and the durability of emery wheel improves more than 3 times.
4) this emery wheel not only can be roughly ground, and can also finish grind after meticulous finishing, can keep the good grinding precision.And the grinding applicability is wider, and it also is suitable for materials such as grinding stainless steel, heat-resisting alloy.
The specific embodiment of the invention:
This emery wheel adopts green silicon carbide, microcrystal fused alumina, and rose grain, percentage by weight is: friendly silicon carbide grinding materials 70～80%, microcrystal fused alumina 15～20%, pink fused alumina 5～10%.The granularity of abrasive material is respectively: friendly silicon carbide grinding materials, select granularity for use No. 80, and microcrystal fused alumina is No. 60 granularities, pink fused alumina is No. 60 granularities.The bond that adding is made up of feldspar, clay, boron glass, percentage by weight is: feldspar 60～70%, clay 25～35%, boron glass 5～10%.Weight according to abrasive material is 100% then, and bond is 10～14% calculating, adds 3～4% waterglass, 2～3% dextrine powder, 2～3% methyl liquid.Carry out batch mixing on 50 kilograms of reverse-flow batch mixers, the time is 2.5～3.5 minutes.Go up at special oil press (100～500 tons) then and decide bulk forming.Baking temperature is 75 °～85 ℃, and be 35～40 hours drying time.Enter 36 meters long tunnel caves, carry out roasting with town gas, the highest sintering temperature is 1300 °～1350 ℃, and roasting time is 85～95 hours.On the special machine bed, carry out end face again, outer garden, aperture processing.
Claims (2)
1, a kind of compound abrasive grinding wheel is characterized in that:
A, this emery wheel adopt green silicon carbide, microcrystal fused alumina, and three kinds of abrasive materials of pink fused alumina mix, and its weight proportion is that friendly silicon carbide grinding materials is 70～80%, and microcrystal fused alumina is 15～20%, and pink fused alumina is 5～10%, its granularity is respectively No. 80, and No. 60, No. 60.
The bond of b, this emery wheel is made up of feldspar, clay, boron glass, and its ratio is a feldspar 60～70%, clay 25～35%, boron glass 5～10%.
2, compound abrasive grinding wheel according to claim 1 is characterized in that: the weight of abrasive material is 100% when batch mixing, and bond is 10～14%, also adds waterglass 3～4% in addition, dextrine powder 2-3%, methyl liquid 2～3%.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 85103038 CN1007222B (en) | 1985-04-10 | 1985-04-10 | Compound abrasive grinding wheel for grinding titanium alloy |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 85103038 CN1007222B (en) | 1985-04-10 | 1985-04-10 | Compound abrasive grinding wheel for grinding titanium alloy |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN85103038A CN85103038A (en) | 1986-10-08 |
| CN1007222B true CN1007222B (en) | 1990-03-21 |
Family
ID=4792938
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 85103038 Expired CN1007222B (en) | 1985-04-10 | 1985-04-10 | Compound abrasive grinding wheel for grinding titanium alloy |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1007222B (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102363286B (en) * | 2011-03-01 | 2013-08-28 | 江苏华辰磨料磨具有限公司 | Steel blank grinding abrasion wheel adopting microcrystal ceramic bonding agents |
| CN104526580A (en) * | 2014-12-15 | 2015-04-22 | 江苏苏北砂轮厂有限公司 | Microcrystal ceramic grinding wheel |
| CN104526590A (en) * | 2014-12-23 | 2015-04-22 | 常熟市巨力砂轮有限责任公司 | Method for manufacturing double-face recessed conical grinding wheel |
| CN106607770B (en) * | 2015-10-27 | 2018-08-17 | 南京诺之瑞思商贸有限公司 | A kind of preparation method of microcrystal fused alumina Ceramic mill disc |
| CN108115559A (en) * | 2017-12-18 | 2018-06-05 | 中国航发贵州黎阳航空动力有限公司 | A kind of grinding processing method of titanium alloy component |
-
1985
- 1985-04-10 CN CN 85103038 patent/CN1007222B/en not_active Expired
Also Published As
| Publication number | Publication date |
|---|---|
| CN85103038A (en) | 1986-10-08 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN105252435B (en) | A kind of devitrified glass ceramics bond and preparation method thereof, SG grinding wheels and preparation method thereof | |
| CN101935219A (en) | Efficient silicon carbide corundum rare earth ceramic composite grinding wheel and manufacture method thereof | |
| HU225795B1 (en) | An alumina abrasive wheel with improved corner holding | |
| CN102825559B (en) | A kind of vitrified CBN wheel being mixed with bamboo charcoal powder | |
| CN1982398A (en) | Polishing grinding block | |
| CN103273433A (en) | Diamond cutting grinding piece | |
| CN105583743B (en) | A kind of skive and preparation method thereof | |
| CN106041760A (en) | Self-sharpening diamond grinding wheel and preparation method thereof | |
| CN101602188B (en) | CBN grinding wheel | |
| CN103521774A (en) | Method for preparing diamond segment tool through self-propagating reaction | |
| CN104669129A (en) | Ceramics titanizing CBN (cubic boron nitride) grinding wheel and preparation method thereof | |
| CN108453619A (en) | The thinned grinding wheel of Sapphire Substrate | |
| CN106553135A (en) | A kind of bonding agent, preparation method and emery wheel | |
| CN106041761A (en) | Ceramic bond diamond grinding wheel | |
| CN104759993A (en) | Ceramic microcrystal fused alumina grinding wheel for crankshaft grinding and manufacturing method thereof | |
| CN111100599A (en) | Superhard aggregate abrasive with high micro-crushing characteristic and preparation method thereof | |
| CN102814748B (en) | Preparation method of high-speed CBN (cubic boron nitride) ceramic grinding wheel for high-speed grinding of profile grinder | |
| CN103387394A (en) | Preparation method of high-precision ceramic ball | |
| CN1007222B (en) | Compound abrasive grinding wheel for grinding titanium alloy | |
| CN106994652A (en) | Fibre reinforced high porosity ceramic bonding agent CBN grinding wheel preparation methods | |
| CN110549257B (en) | Processing technology of ceramic bond diamond grinding wheel | |
| CN101695808A (en) | Preparation method of high-performance pored ceramic blade | |
| CN108838909A (en) | A kind of stainless steel products Double End grinding ceramic hard grinding wheel and preparation method thereof | |
| CN102814752B (en) | Ceramic CBN (Cubic Boron Nitride) grinding wheel | |
| JPH01246076A (en) | Bond for abrasive material raw grindstone |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C13 | Decision | ||
| GR02 | Examined patent application | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |